JLG 3507 Operator's Manual
  1. Manuals
  2. Brands
  3. JLG Manuals
  4. Boom Lifts
  5. 3507
  6. Operator's manual

JLG 3507 Operator's Manual

Hide thumbs Also See for 3507:
Table of Contents

Advertisement

Quick Links

See also: Service Manual
Operator & Safety
Keep this manual with machine at all times.
Models
3507, 3508,
3509, 3512,
3513, 4007,
4008, 4009,
4012, 4013
3121851
Revised
August 28, 2012
Manual
An Oshkosh Truck Corporation Company

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 3507 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for JLG 3507

Summary of Contents for JLG 3507

  • Page 1 Operator & Safety Manual Keep this manual with machine at all times. Models 3507, 3508, 3509, 3512, 3513, 4007, 4008, 4009, 4012, 4013 3121851 Revised August 28, 2012 An Oshkosh Truck Corporation Company...
  • Page 3 Revision Log Revision Log REVISION LOG May 1, 2002 - A - Original Issue of Manual May 15, 2002 - B - Revised Manual November 18, 2005 - C - Revised Manual September 8, 2006 - D - Revised pages 2-2, 2-3, 2-15, 4-9, 4-10, 4-11, 4-13, 4-15, 8-2, 8-5 &...

  • Page 4: Read This First

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc.

  • Page 5: Other Publications Available

    Inc. or the local authorized JLG representative for information regarding safety- related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
  • Page 6 Read This First This Page Intentionally Left Blank 3121851...

  • Page 7: Table Of Contents

    Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ............b Modifications ..............b Other Publications Available ..........c Table of Contents Section 1 - General Safety Practices 1.1 General Precautions ............1-1 1.2 Hazard Classification System ..........1-1 Safety Alert System and Safety Signal Words ....1-1 1.3 Operation Safety ..............1-2 Electrical Hazards ............1-2...
  • Page 8 Table of Contents 2.5 Steer Modes ..............2-29 2.6 Operator Seat..............2-30 Adjustments..............2-30 Seat Belt ............... 2-31 2.7 Mirrors and Windows............2-32 Cab Door Window ............2-32 Rear Window ..............2-32 Mirrors ................2-33 2.8 Hood.................. 2-34 Section 3 - Operation 3.1 Warm-Up and Operational Checks ........
  • Page 9 Table of Contents 4.7 Attachment Operation ............4-11 Carriage w/Forks............4-12 Truss Boom..............4-13 Side Shift Carriage............4-14 Bucket ................4-16 Fork Extension ..............4-18 Fork Hook ..............4-20 Adjustable Truss Boom..........4-21 4.8 Hitch Options ..............4-22 Mechanical Hitch............4-22 Hydraulic Hitch..............4-23 Section 5 - Emergency Procedures 5.1 Towing a Disabled Product..........5-1 Moving Short Distances ..........5-1 Moving Longer Distances ..........5-1 5.2 Emergency Lowering of Boom..........5-2...
  • Page 10 Table of Contents Section 7 - Additional Checks 7.1 Load Moment Indicator Test..........7-1 Section 8 - Specifications 8.1 Product Specifications............8-1 Fluid and Lubrication Capacities ........8-1 Tires................8-2 Performance ..............8-3 Dimensions..............8-5 Noise Emission Level ............. 8-6 Telehandler Vibration .............

  • Page 11: Section 1 - General Safety Practices

    Section 1 - General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES GENERAL PRECAUTIONS WARNING Before operation, read & understand this manual. Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death. HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER...

  • Page 12: Operation Safety

    Section 1 - General Safety Practices OPERATION SAFETY Electrical Hazards 10 FT (3 M) OW0040 • This machine is not insulated and does not provide protection from contact or being near electrical current. • NEVER operate the telehandler in an area where overhead power lines, overhead or underground cables, or other power sources may exist without ensuring the appropriate power or utility company de-energizes the lines.

  • Page 13: Tip Over Hazard

    Section 1 - General Safety Practices Tip Over Hazard OW0050 • Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler. • DO NOT exceed rated lift capacity. • Be sure that the ground conditions are able to support the machine.
  • Page 14 Section 1 - General Safety Practices 4 FT (1,2 M) OW0100 • DO NOT level machine with boom/attachment above 1,2 m (4 ft). OW0150 • Carry load as low as possible. Tether suspended loads to restrict movement. • Understand how to properly use the capacity charts located in cab (see page 4-3).
  • Page 15 Section 1 - General Safety Practices OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. OH20911 •...

  • Page 16: Travel Hazard

    Section 1 - General Safety Practices Travel Hazard OW0120 4-Wheel Steer Pivot Steer • Steering characteristics differ between 4-Wheel Steer & Pivot Steer telehandlers as shown above. Identify the telehandler you are operating & others on the jobsite. • Ensure that adequate clearance is provided between both rear tail swing and front fork swing.

  • Page 17: Load Falling Hazard

    Section 1 - General Safety Practices Load Falling Hazard OW0130 • Never suspend load from forks or other parts of carriage. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible. 3121851...

  • Page 18: Lifting Personnel

    Section 1 - General Safety Practices Lifting Personnel OW0170 • When lifting personnel, USE ONLY a JLG manufactured personnel work platform, with proper capacity chart displayed in the cab. OW0190 • DO NOT drive machine from cab when personnel are in platform.
  • Page 19 Section 1 - General Safety Practices Preparation and Setup 1. Ensure the telehandler is on a firm surface and is level. 2. Engage the park brake. Blocking the wheels is also recommended. 3. Level the platform, both side to side (frame sway) and front to back (attachment tilt).

  • Page 20: Driving Hazards On Slopes

    Section 1 - General Safety Practices Driving Hazards on Slopes OW0200 To maintain sufficient traction and braking capabilities, travel on slopes as follows: 1. When unloaded, the rear of the machine is the “heavy end.” Drive with forks pointed downhill. 2.

  • Page 21: Pinch Points And Crush Hazards

    Section 1 - General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 •...
  • Page 22 Section 1 - General Safety Practices OW0240 • Keep clear of boom holes. OW0250 • Keep arms and hands clear of attachment tilt cylinder. OW0260 • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating. 1-12 3121851...

  • Page 23: Fall Hazard

    Section 1 - General Safety Practices Fall Hazard OW0280 • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. •...

  • Page 24: Chemical Hazards

    • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.

  • Page 25: Section 2 - Pre-Operation And Controls

    Section 2 - Pre-Operation and Controls SECTION 2 - PRE-OPERATION AND CONTROLS PRE-OPERATION CHECKS AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. Failure to comply could result in death or serious injury.

  • Page 26: Walk-Around Inspection

    Section 2 - Pre-Operation and Controls Walk-Around Inspection Begin your walk-around inspection at item 1. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
  • Page 27 Section 2 - Pre-Operation and Controls 4. Front Axle - Steer cylinders undamaged, not leaking; pivot pins secure; hydraulic hoses undamaged, not leaking. 5. Wheel/Tire Assembly - No loose or missing lug nuts; proper inflation. 6. Cab & Electrical - •...

  • Page 28: Safety Decals

    Section 2 - Pre-Operation and Controls SAFETY DECALS Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required. 8008657 8005616 8005675 8008657 8005616 Optional 8003198 2999964 (40) 8009377 (35) 8004165 (25) 2603207 (20) 8009890 (22)
  • Page 29 Section 2 - Pre-Operation and Controls 8005675 8005616 8008657 8008657 8005616 Optional 2999964 (40) 8009377 (35) 8004165 (25) 2603207 (20) 8009890 (22) 8009885 (12) 8003198 8003198 8003198 8009816 8005617 8005671 8008195 8005671 8006038 8005617 8005617 VIEW C-C VIEW B-B OZ1990 3121851...
  • Page 30 Section 2 - Pre-Operation and Controls 8005609 8008613 (12 & 13M) 8005608 (Optional) 8005671 8005673 LOAD CHARTS 4017 P/N 1170001 P/N 2340029 P/N 4802111 P/N 8008014 70° 60° 50° 8005609 8005671 8005608 8008613 40° 30° 20° 10° 0° 4017 P/N 1170001 P/N 2340029 P/N 4802111 P/N 8008014...

  • Page 31: Operator Cab

    WARNING Never operate telehandler unless the overhead guard and cab structure are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/machine configuration. If damaged, the CAB CANNOT BE REPAIRED. It must be REPLACED.

  • Page 32: Controls

    Section 2 - Pre-Operation and Controls CONTROLS 1. Parking Brake: See page 2-17 for details. 2. Accelerator Pedal: Pressing down the pedal increase engine and hydraulic speed. 3. Service Brake Pedal: The further the pedal is depressed, the slower the travel speed.
  • Page 33 Section 2 - Pre-Operation and Controls 7. Round Air Vents: Three individually adjustable round vents. 8. Brake Fluid Reservoir: The brake fluid level should be between the MIN and MAX marks. The sight gauge is on the left side of the reservoir. 9.

  • Page 34: Instrument Panel

    Section 2 - Pre-Operation and Controls Instrument Panel OZ0020 1. Steer Mode Selection LED lit while activated. Blinks during change to another steer mode. See page 2-29 for details. 2. C Key Returns user interface one level during navigation and deletes user inputs. 3.
  • Page 35 Section 2 - Pre-Operation and Controls 7. Road Use Operation LED lit while activated: The outrigger, boom, sway and auxiliary hydraulic systems are disengaged. No functions can be operated with the joystick. The Declutch Shutoff is not lit and Front-Wheel Steer Mode must be active to proceed to Road Use Operation.

  • Page 36: Display Screen

    Section 2 - Pre-Operation and Controls Display Screen km/h ° OZ0030 The display screen consists of five sections: 1. Speed Indicator (km/h) 2. Symbol Display 3. Engine Speed Indicator (rpm) 4. Operating Hours Indicator (Bh) 5. Boom Angle, Aux Hydraulic and Common Message Display Symbol Display (Section 2) a.
  • Page 37 Section 2 - Pre-Operation and Controls e. Engine Temperature Symbol displayed and buzzer sounds when engine oil temperature is too high. Stop engine immediately. OZ0250 f. Transmission Temperature Symbol displayed and buzzer sounds when transmission temperature is too high. Stop engine immediately. OT0990 g.
  • Page 38 Section 2 - Pre-Operation and Controls Boom Angle, Auxiliary Hydraulic & Message Window (Section 5) a. Boom Angle Indicator Displays the boom angle in degrees. (0 degrees indicates horizontal) OZ0330 b. Auxiliary Hydraulics When the permanent auxiliary hydraulic function is active, the display shows the percentage value (-100% to +100%) of the auxiliary hydraulic for 30 seconds.

  • Page 39: Anti Theft Device

    Section 2 - Pre-Operation and Controls Anti Theft Device Machines equipped with an anti theft device require entering a numeric code for operation to prevent unauthorized use. Use the arrow buttons in conjunction with the OK button to enter the code at startup. OZ2100 Activating/Deactivating the Anti Theft Code The anti theft device is set to a numeric code of 0000 when delivered from the...

  • Page 40: Ignition

    Section 2 - Pre-Operation and Controls Ignition OZ0050 • Position 0 - Engine off • Position 1- Engine preheat at temperature below 0° C. Wait until icon on display screen goes out. • Position 2 - Prohibits rotating key switch to position 3 in the event the engine does not start.

  • Page 41: Park Brake

    Section 2 - Pre-Operation and Controls Park Brake • The Park Brake Lever (1) controls the application and release of the park brake. • Pull back to activate. • Push forward to deactivate. WARNING MACHINE ROLL-AWAY HAZARD. Always move park brake lever to "ON" position, lower boom to ground and stop engine before leaving cab.

  • Page 42: Transmission Control

    Section 2 - Pre-Operation and Controls Transmission Control Direction of Travel Selection OZ0060 • This lever (1) engages forward or reverse travel. Push lever forward (2) for forward travel; pull lever rearward (3) for reverse travel. Move lever to centered position for ‘Neutral’.
  • Page 43 Section 2 - Pre-Operation and Controls Gear Selection OZ0070 • Gear selection is located on the twist grip handle (4) of transmission control lever. Twist hand grip to select gear. • Select the appropriate gear for the task being performed. Use a lower gear when transporting a load.

  • Page 44: Wiper, Lights And Turn Signal Control Lever

    Section 2 - Pre-Operation and Controls Wiper, Lights and Turn Signal Control Lever 1. Flash-to-Pass: Pull the lever back completely. The high beam indicator will light. 2. High/Low Beam: With the lights on, pull the lever to switch to high or low beam. The high beam indicator will light when the high beam lights are on.

  • Page 45: Steering Column Adjuster

    Section 2 - Pre-Operation and Controls Steering Column Adjuster • Follow “Shut-Down Procedure” on page 3-4. • Loosen the knob (8). • Place the steering column in the desired position. • Retighten the knob. WARNING TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop and shutdown engine before adjusting steering column.

  • Page 46: Joystick

    Section 2 - Pre-Operation and Controls Joystick Standard Controls 12 & 13M ONLY OZ2020 The joystick (1) controls the boom, attachment and outrigger functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom;...
  • Page 47 Section 2 - Pre-Operation and Controls Attachment Functions • Attachment tilt is control by the rocker switch (2). Push the rocker switch up to tilt attachment forward (down); push the rocker switch down to tilt attachment back (up). • Auxiliary Hydraulics (optional) button (6) controls function of attachments that require hydraulic supply for operation.
  • Page 48 Section 2 - Pre-Operation and Controls Optional Controls 12 & 13M ONLY OZ2010 The joystick (1) controls the boom, attachment and outrigger functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom. • Boom extend/retract is controlled by the rocker switch (2). Push the rocker switch up to extend boom;...
  • Page 49 Section 2 - Pre-Operation and Controls Attachment Functions • Move the joystick right to tilt attachment forward (down); move joystick left to tilt attachment back (up). • Auxiliary Hydraulics (optional) button (6) controls function of attachments that require hydraulic supply for operation. See Section 4 - Attachments and Hitch Options for approved attachments and control instructions.

  • Page 50: Load Moment Indicator (Lmi)

    Section 2 - Pre-Operation and Controls Load Moment Indicator (LMI) The Load Moment Indicator (1) provides a visual indication for forward stability limitations. • All five LEDs (2) will progressively light (three green, then yellow & then red). The warning buzzer sounds and the red LED is illuminated as the telehandler reaches its forward stability limitations.

  • Page 51: Control And Indicator Console

    Section 2 - Pre-Operation and Controls Control and Indicator Console Controls and indicates the electrical accessories of the telehandler. 4. High Beam Indicator: Illuminates when high beam lights are on. 5. Battery Charge Indicator: Illuminates when battery is at low charge. 6.

  • Page 52: Heater And Air Conditioner (Optional) Controls

    Section 2 - Pre-Operation and Controls Heater and Air Conditioner (optional) Controls 1. Fan Speed: 3-position rotary switch for heater and air conditioner. 2. Temperature Control: Adjustable rotary switch. 3. Air Conditioner (optional): On/Off switch. 4. Recirculate (optional): On/Off switch used for optimum air conditioner performance.

  • Page 53: Steer Modes

    Section 2 - Pre-Operation and Controls STEER MODES Stop the telehandler before changing steering modes. An LED will indicate the steering mode selected. All-Wheel Steer OZ0180 Front-Wheel Steer Note: This mode is required for travel on public roads. OZ0190 Crab Steer OZ0200 3121851 2-29...

  • Page 54: Operator Seat

    Section 2 - Pre-Operation and Controls OPERATOR SEAT Adjustments OZ0830 Prior to starting the engine adjust seat for position and comfort as follows: Fore/Aft Use the handle (1) to move seat fore and aft. Height Use the knob (2) to adjust the height of the seat. Suspension Use the knob (3) to adjust the suspension to the appropriate weight setting (4).

  • Page 55: Seat Belt

    Section 2 - Pre-Operation and Controls Seat Belt OH20912 Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt.

  • Page 56: Mirrors And Windows

    Section 2 - Pre-Operation and Controls MIRRORS AND WINDOWS Keep all windows and mirrors clean and unobstructed. Cab Door Window OZ0210 • During operation the window must either be latched open or closed. • Open the cab door window (1) and secure it in the latch. •...

  • Page 57: Mirrors

    Section 2 - Pre-Operation and Controls Mirrors OZ1680 • Adjust mirrors (5) as required for maximum visibility, before and during operation. 3121851 2-33...

  • Page 58: Hood

    Section 2 - Pre-Operation and Controls HOOD • To close the hood, slide the gas cylinder lock (1) to one side. • Close and secure the hood. 2-34 3121851...

  • Page 59: Section 3 - Operation

    Section 3 - Operation SECTION 3 - OPERATION WARM-UP AND OPERATIONAL CHECKS This section outlines the checks to be performed at the beginning of each work shift or at each change of operator. During warm-up period, check: 1. Heater, defroster and windshield wiper (if equipped). 2.

  • Page 60: Engine

    ENGINE Starting the Engine This machine can be operated in temperatures of -20°C to 40° C (0° F to 104°F). Consult JLG for operation outside this range. 1. If equipped, turn on the battery disconnect switch located in engine compartment.

  • Page 61: Battery Boosted Starting

    Section 3 - Operation Battery Boosted Starting OW0530 If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. • Connect the opposite end of positive (+) jumper cable to positive (+) post of booster battery.

  • Page 62: Normal Engine Operation

    Section 3 - Operation Normal Engine Operation • Observe gauges and display screen frequently to be sure all engine systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. See “Shut-Down Procedure”.

  • Page 63: Operating With A Load

    Section 3 - Operation OPERATING WITH A LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

  • Page 64: Transporting The Load

    Section 3 - Operation Transporting the Load OW0540 After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 4 - Attachments and Hitch Options. Leveling Procedure 1.

  • Page 65: Placing The Load

    Section 3 - Operation Placing the Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart (see page 4-3) to determine safe boom extension range. •...

  • Page 66: Road Operation

    Section 3 - Operation ROAD OPERATION 1. Preparation a. Empty bucket. b. Remove any large amounts of dirt from machine c. Check lights and mirrors and adjust if necessary. d. Safety equipment to be carried: Warning Triangle, First Aid Kit and Chock. 2.

  • Page 67: Loading And Securing For Transport

    Section 3 - Operation LOADING AND SECURING FOR TRANSPORT 8005617 8005617 OZ1920 1. Level the telehandler prior to loading. 2. Using a spotter, load the telehandler with boom as low as possible. 3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck.
  • Page 68 Section 3 - Operation This Page Intentionally Left Blank 3-10 3121851...

  • Page 69: Section 4 - Attachments And Hitch Options

    If any of the above conditions are not met, do not use the attachment. The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used. Contact JLG or your local distributor for further information.

  • Page 70: Telehandler/Attachment/Fork Capacity

    Other than block forks, all forks should be used in matched pairs, block forks used in matched sets. WARNING Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler. Failure to install the proper JLG supplied capacity chart could cause an accident resulting in death or serious injury. 3121851...

  • Page 71: Use Of The Capacity Chart

    To properly use the capacity chart (see page 4-4), the operator must first determine and/or have the following: 1. A JLG approved attachment. See “Approved Attachments” on page 4-1. 2. The proper Capacity Chart. 3. Weight of the load being lifted.

  • Page 72: Sample Capacity Chart

    Section 4 - Attachments and Hitch Options Sample Capacity Chart These numbers must match the This Capacity Chart may be model/option number stamped used with this model ONLY. on the attachment ID Plate. The model of your telehandler is indicated on the boom or chassis.
  • Page 73 Section 4 - Attachments and Hitch Options To identify the proper capacity chart, refer to the following icons which may be located on the capacity chart. • Use when lifting a load with outriggers up. OW0930 • Use when lifting a load with outriggers down. OW0940 80"...

  • Page 74: Example

    Section 4 - Attachments and Hitch Options Example A contractor owns a model xxxx telehandler with a fork carriage. He knows this attachment may be used with his model since: • The attachment model/option number, matches the attachment number on the capacity chart.

  • Page 75: Attachment Installation

    Section 4 - Attachments and Hitch Options ATTACHMENT INSTALLATION 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retainer Pin 6. Quick-Switch device (attachment tilt control in cab, see page 2-22 for details) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin.

  • Page 76: Mechanical Quick-Switch Device

    Section 4 - Attachments and Hitch Options Mechanical Quick-Switch Device This installation procedure is designed for one-person operation. 1. Retract quick-switch device to provide clearance. Check to be sure lock pin and retainer pin is out. 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess.

  • Page 77: Hydraulic Quick-Switch Device

    Section 4 - Attachments and Hitch Options Hydraulic Quick-Switch Device This installation procedure is designed for one-person operation. 1. Retract quick-switch device to provide clearance. Check to be sure lock pin is disengaged. 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess.

  • Page 78: Hydraulic Operated Attachment

    Section 4 - Attachments and Hitch Options 6. If attachment is equipped, connect auxiliary hydraulic hoses. See “Hydraulic Quick-Switch Device” on page 4-9. Hydraulic Operated Attachment 1. Install attachment (see page 4-8). 2. Lower attachment to ground. Set parking brake, shut off engine and turn key back to the "ON"...

  • Page 79: Adjusting/Moving Forks

    Section 4 - Attachments and Hitch Options ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar.

  • Page 80: Carriage W/Forks

    Section 4 - Attachments and Hitch Options Carriage w/Forks Description Weight 1170001 Carriage..........218 kg (481 lb) 2340029 Forks 45x125 mm........72 kg (159 lb) 2340030 Forks 50x100 mm....... 64,1 kg (141 lb) OZ0770 1170028 Carriage..........169 kg (373 lb) 2340040 Forks 50x120 mm........

  • Page 81: Truss Boom

    Section 4 - Attachments and Hitch Options Truss Boom Description Weight 0240110 Truss Boom 3,6 m - 650 kg ....205 kg (452 lb) 0240063 Truss Boom 3,4 m - 1000 kg ....250 kg (551 lb) 8007324 Truss Boom 3,4 m - 1000 kg ....225 kg (496 lb) OZ0780 Use Truss Boom Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity”...

  • Page 82: Side Shift Carriage

    Section 4 - Attachments and Hitch Options Side Shift Carriage Description Weight 1170002 Side Shift Carriage......410,6 kg (905 lb) 2340029 Forks 45x125 mm - 4 ton....... 72 kg (159 lb) 2340030 Forks 50x100 mm - 4 ton....64,1 kg (141 lb) OZ0800 8009219 Side Shift Carriage.......
  • Page 83 Section 4 - Attachments and Hitch Options To Side Shift: Use the button (3) to select the auxiliary hydraulic circuit. While pressing and holding the joystick button (4), move the joystick to the left (5) to shift forks left or move the joystick to the right (6) to shift forks right.

  • Page 84: Bucket

    Section 4 - Attachments and Hitch Options Bucket Description Weight 4805670 Bucket w/Teeth 0,8 m ....370 kg (816 lb) 4802100 Bucket w/Teeth 1,0 m ....520 kg (1,146 lb) 0930001 Bucket 1,0 m ......... 370 kg (816 lb) OZ0730 1001145723 Bucket, 4 in 1 - 0,9 m (AUS) ..
  • Page 85 Section 4 - Attachments and Hitch Options The attachment tilt rocker switch (2) located on the boom joystick controls bucket tilt. • Push rocker switch down to tilt up. • Push rocker switch up to tilt down. Installation Procedure: • Refer to “Attachment Installation” on page 4-7. Equipment Damage Precautions •...

  • Page 86: Fork Extension

    Fork Capacity” on page 4-2. The maximum capacity of the carriage when equipped with fork extensions may be reduced to the capacity indicated on the fork extensions. If the load exceeds the capacity of the fork extension contact JLG to obtain forks and/or fork extensions of the proper load rating and length.
  • Page 87 Section 4 - Attachments and Hitch Options Equipment Damage Precautions • Inspect the fork extension at the beginning of each work shift for wear or damage. • The heavy part of the load must be against the carriage backrest. • Do not place the center of gravity of the load in front of the tip of the supporting fork.

  • Page 88: Fork Hook

    Section 4 - Attachments and Hitch Options Fork Hook Description Weight 2700097 Fork Hook 4 ton........33,6 kg (74 lb) 8008423 Fork Hook ..........30 kg (66 lb) OZ0740 Use Fork Hook Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity” on page 4-2.

  • Page 89: Adjustable Truss Boom

    Section 4 - Attachments and Hitch Options Adjustable Truss Boom Description Weight 0240145 Adjustable Truss Boom......180 kg (397 lb) OAH0550 Use Adjustable Truss Boom Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity” on page 4-2. Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices.

  • Page 90: Hitch Options

    Section 4 - Attachments and Hitch Options HITCH OPTIONS Mechanical Hitch Description Weight 8010199 Hitch............58 kg (128 lb) 8002824 Trailer Coupling ........52,8 kg (116 lb) 8010198 Trailer Coupling ........52,8 kg (116 lb) OZ1890 Maximum towing capacity shall be the smallest of the telehandler and hitch capacities.

  • Page 91: Hydraulic Hitch

    Section 4 - Attachments and Hitch Options Hydraulic Hitch Description Weight 0273601 Hydraulic Hitch ........136 kg (300 lb) OAH0580 Maximum towing capacity shall be the smallest of the telehandler and hitch capacities. Refer to local governmental regulations for additional towing requirements and/or restrictions.
  • Page 92 Section 4 - Attachments and Hitch Options This Page Intentionally Left Blank 4-24 3121851...

  • Page 93: Section 5 - Emergency Procedures

    Section 5 - Emergency Procedures SECTION 5 - EMERGENCY PROCEDURES TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available.

  • Page 94: Emergency Lowering Of Boom

    Section 5 - Emergency Procedures EMERGENCY LOWERING OF BOOM Valve Layout 4 SECTION VALVE 5 SECTION VALVE OZ1930 6 SECTION VALVE 7 SECTION VALVE Cylinder/Function Lift Cylinder: Raise Lower Extend/Retract Cylinder: Extend Retract Tilt Cylinder: Down Auxiliary Hydraulics Sway Cylinder: Left Right Right Outrigger:...

  • Page 95: Electronic Control Unit Failure

    Section 5 - Emergency Procedures Electronic Control Unit Failure If the telehandler’s electronic control unit fails, the boom can be retracted then lowered manually. With the engine running perform the following: 1. Shift transmission control lever to neutral, apply parking brake and block wheels.

  • Page 96: Engine Failure

    Section 5 - Emergency Procedures Engine Failure If the telehandler’s engine fails, the boom can be retracted then lowered manually. Retract boom before lowering. If boom will not retract, use capacity chart to determine if lowering load without retracting boom will exceed machine capacity. Keep everyone clear of machine while performing the following procedure.
  • Page 97 Section 5 - Emergency Procedures Lowering Boom 6. Locate the valve (5) on the lift cylinder. Measure the height of the small bolt. Remove the bolt. Remove the jam nut from the bolt. Reinstall the bolt until it bottoms out. 7.

  • Page 98: Cab Emergency Exit

    Section 5 - Emergency Procedures CAB EMERGENCY EXIT OZ0240 • In an emergency the rear window can be used to exit the telehandler. • Remove the latch pin (1). The window is then free to swing open. 3121851...

  • Page 99: Section 6 - Lubrication And Maintenance

    Note: Failure To Use JLG Hydraulic Filter Elements Could Void Warranty. Clothing and Safety Gear • Wear all the protective clothing and personal safety devices issued to you or called for by job conditions.

  • Page 100: General Maintenance Instructions

    Section 6 - Lubrication and Maintenance WARNING CUT/CRUSH/BURN HAZARD. Do not perform service or maintenance on the machine with the engine running, with the exception of the transmission fluid level check. Failure to comply could cause death or serious injury. GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the “Shut-Down Procedure”...

  • Page 101: Service And Maintenance Schedules

    Section 6 - Lubrication and Maintenance SERVICE AND MAINTENANCE SCHEDULES 8 & 1st 50 Hour Maintenance Schedule EVERY Check Fuel Air Filter Check Engine Check Tire Check Brake Level Restriction Oil Level Pressure Fluid Level Indicator Check Hydraulic Check Additional Oil Level Transmission Checks -...

  • Page 102: 50, 250 & 500 Hour Maintenance Schedule

    Section 6 - Lubrication and Maintenance 50, 250 & 500 Hour Maintenance Schedule EVERY Drain Fuel/ Check Engine Lubrication Check Water Coolant Level Schedule Battery Separator EVERY Change Engine Check Axle Check Wheel Air Filter Check Oil and Vacuator Oil Level End Oil Levels Fan Belt Filter...

  • Page 103: 1000 & 1500 Hour Maintenance Schedule

    Section 6 - Lubrication and Maintenance 1000 & 1500 Hour Maintenance Schedule EVERY 1000 Change Change Change Change Wheel Transmission Transfer Case Axle Oil End Oil Oil & Filter EVERY 1500 Change Change Change Change Engine Coolant Hydraulic Hydraulic Tank Brake Fluid Fluid &...

  • Page 104: Lubrication Schedules

    Section 6 - Lubrication and Maintenance LUBRICATION SCHEDULES 8 Hour Lubrication Schedule Mystik Tetrimoly (NGLI 2 GC-LB) 3121851...
  • Page 105 Section 6 - Lubrication and Maintenance 50 Hour Lubrication Schedule Mystik Tetrimoly (NGLI 2 GC-LB) 3121851...

  • Page 106: Operator Maintenance Instructions

    Section 6 - Lubrication and Maintenance OPERATOR MAINTENANCE INSTRUCTIONS Fuel System A. Fuel Level Check OW1150 OW0990 OZ0660 1. Check fuel gauge (1) located on instrument panel in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 3-4.
  • Page 107 Section 6 - Lubrication and Maintenance B. Drain Fuel/Water Separator OW0980 OW1000 OZ0360 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Loosen drain cock (5) on underside of fuel filter (6) and allow all water to drain into a glass until clear fuel is visible.

  • Page 108: Air Intake System

    Section 6 - Lubrication and Maintenance Air Intake System A. Air Filter Restriction Indicator Check OW1150 OW1010 OZ2000 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Locate air cleaner (1) and check restriction indicator (2). If red band is visible, filter(s) must be replaced.
  • Page 109 Section 6 - Lubrication and Maintenance B. Element Change (as restriction indicator indicates) 1. Unlock air cleaner cover (4), turn counterclockwise and remove from air cleaner canister (5). 2. Remove outer primary element (6) and inspect for damage. Damaged elements should not be reused.

  • Page 110: Engine Oil

    Section 6 - Lubrication and Maintenance Engine Oil A. Engine Oil Level Check OW1150 OW1020 OZ0480 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Remove dipstick (1) and check oil mark. The oil should be between the full (2) and add (3) marks within the crosshatched area of the dipstick.

  • Page 111: Brake System

    Section 6 - Lubrication and Maintenance Brake System A. Brake Fluid Level Check OW1150 OZ0540 1. Perform “Shut-Down Procedure” on page 3-4. 2. The brake fluid level should be between the MIN and MAX marks on the reservoir. 3. If brake fluid level is low, add fluid as needed (1). Note: All other work on the brake system must be performed by qualified personnel.

  • Page 112: Hydraulic Oil

    Section 6 - Lubrication and Maintenance Hydraulic Oil A. Hydraulic Oil Level Check OW1150 OW1030 OZ1510 1. Be sure all cylinders are fully retracted and machine is level. 2. Perform “Shut-Down Procedure” on page 3-4. 3. Check level of hydraulic oil at the sight gauge (2) on the hydraulic tank (3). The oil level should be visible in the gauge window.

  • Page 113: Tires

    Section 6 - Lubrication and Maintenance Tires A. Tire Air Pressure Check OW1150 OW1040 1. Perform “Shut-Down Procedure” on page 3-4. 2. Remove valve stem cap. 3. Check tire pressure using a good quality gauge. 4. Add air if required. 16/70-20 ................

  • Page 114: Transmission Oil

    Section 6 - Lubrication and Maintenance Transmission Oil A. Transmission Oil Level Check OW1150 OW1050 OZ0430 1. Apply park brake, shift transmission to "Neutral" and lower forks or attachment to the ground. 2. Check transmission oil level with engine at idle and oil at normal operating temperature.

  • Page 115: Engine Cooling System

    Section 6 - Lubrication and Maintenance Engine Cooling System A. Engine Coolant Level Check OW0980 OW1070 OZ0440 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Check coolant level in radiator. When coolant is cool, remove cap. (3) 4.

  • Page 116: Battery

    Section 6 - Lubrication and Maintenance Battery A. Battery Check OW0980 OW1080 OZ0470 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Wearing eye protection, visually inspect the battery (1). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged case. 4.

  • Page 117: Section 7 - Additional Checks

    Section 7 - Additional Checks SECTION 7 - ADDITIONAL CHECKS LOAD MOMENT INDICATOR TEST OW1150 OZ0840 The Load Moment Indicator (LMI) is intended to continuously monitor the forward stability of the telehandler. To check this feature, perform the following: 1. Fully retract and level boom, with no load. Do not raise the boom during this test.
  • Page 118 Section 7 - Additional Checks This Page Intentionally Left Blank 3121851...

  • Page 119: Section 8 - Specifications

    System Capacity ..............19,7 liters (20.8 quarts) Type of Coolant ............50/50 ethylene glycol & water Hydraulic System 3507, 3508, 3509, 4007, 4008 & 4009 System Capacity ...............220 liters (58 gallons) 3512, 3513, 4012 & 4013 System Capacity ...............235 liters (62 gallons) Reservoir Capacity to Full Mark ..........160 liters (42.3 gallons)

  • Page 120: Tires

    Mobil Lube SHC LS 75W-90 (Full Synthetic) Mobil 1 SAE 75W-90 LS (E.P.) Tires Air Pressure 3507, 3508, 3509, 4007, 4008 & 4009 16/70-20 ....................3,5 bar (50 psi) 405/70-20 ....................3,5 bar (50 psi) 405/70-24 ....................4,0 bar (58 psi) 3512, 3513, 4012 & 4013 405/70-24 ....................4,0 bar (58 psi)

  • Page 121: Performance

    Section 8 - Specifications Performance Maximum Lift Capacity 3507, 3508, 3509, 3512 & 3513 ..........3.500 kg (7,716 lb) 4007, 4008, 4009, 4012 & 4013 ..........4.000 kg (8,818 lb) Maximum Lift Height 3507 & 4007 .................7,30 m (23.95 ft) 3508 &...
  • Page 122 Section 8 - Specifications Capacity at Maximum Forward Reach 3507, 3508, 4007 & 4008..........1.000 kg (2,205 lb) 3509 & 4009..............1.200 kg (2,645 lb) Without Outriggers 3512 ....................0 kg (0 lb) 3513 ..................200 kg (441 lb) 4012 & 4013................400 kg (882 lb) On Outriggers 3512 ..................750 kg (1,653 lb)

  • Page 123: Dimensions

    Section 8 - Specifications Dimensions Overall Height 3507, 3508, 3509, 4007, 4008 & 4009........2.410 mm (94.9 in) 3512, 3513, 4012 & 4013............2.450 mm (96.5 in) Overall Width.................2.380 mm (93.7 in) Cab Width....................890 mm (35 in) Track Width ...................1.920 mm (75.6 in) Wheelbase ..................

  • Page 124: Noise Emission Level

    Section 8 - Specifications Rear Axle Weight (boom level and fully retracted) 3507 & 3508................3.850 kg (8,487 lb) 3509 ..................3.550 kg (7,826 lb) 3512 ..................4.800 kg (10,582 lb) 3513 & 4012................5.700 kg (12,566 lb) 4007 & 4008................4.800 kg (10,582 lb) 4009 ..................4.500 kg (9,920 lb)

  • Page 125: Index

    Index Index Additional Checks......7-1 Decals ........2-4, 2-6 Adjustable Truss Boom ....4-21 Dimensions ........8-5 Adjusting/Moving Forks ....4-11 Disengaging the Load .......3-7 Air Cleaner ........6-10 Display Screen........2-12 Air Conditioner Controls ....2-28 Driving Hazards on Slopes .....1-10 Air Pressure........8-2 Anti Theft Device ......
  • Page 126 Index Pre-Operation Checks.......2-1 Joystick........... 2-22 Optional Controls ...... 2-24 Restriction Indicator ......6-10 Standard Controls ..... 2-22 Road Operation.........3-8 Leveling Procedure......3-6 Safety Decals ........2-4 Lifting Personnel....... 1-8 Safety Practices ........1-1 Light Control Lever ......2-20 Safety Signal Words......1-1 Load Falling Hazard ......1-7 Seat Belt..........2-31 Load Moment Indicator....
  • Page 127 Index Walk-Around Inspection ....2-2 Warm-Up .......... 3-1 Wheel Lug Nut........8-2 Windows......... 2-32 Wiper Control ......... 2-20 3121851...
  • Page 128 Index 3121851...
  • Page 129 For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 132 McConnellsburg PA. 17233-9533 Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd P.O. Box 5119 Rua Antonia Martins Luiz, 580 Bentley House 11 Bolwarra Road Distrito Industrial João Narezzi...

This manual is also suitable for:

350835094007400940084013 ... Show all

Table of Contents

Save PDF