Banner LTF12 Instruction Manual

Time of flight laser distance sensor with io-link
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LTF Time of Flight Laser Distance Sensor
with IO-Link Instruction Manual
Original Instructions
p/n: 195393 Rev. I
June 22, 2023
© Banner Engineering Corp. All rights reserved.

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Summary of Contents for Banner LTF12

  • Page 1 LTF Time of Flight Laser Distance Sensor with IO-Link Instruction Manual Original Instructions p/n: 195393 Rev. I June 22, 2023 © Banner Engineering Corp. All rights reserved.
  • Page 2: Table Of Contents

      Contents Contents ..........................2 Chapter 1 Quick Start Guide Product Description  Models  ........................................5 Overview........................................5 Features and Indicators ..................................6 Display ........................................6 Buttons and Icons ....................................6 Laser Description and Safety Information ..............................7 Class 2 Laser Models .................................... 7 Chapter 2 Sensor Installation Mount the Device......................................
  • Page 3   Accessories ........................................ 45 Cordsets....................................... 45 Brackets  ......................................46 RSD1 Remote Display..................................46 Banner Engineering Corp Limited Warranty .............................. 47 ..........................................47    ...
  • Page 4     Blank page    ...
  • Page 5: Chapter 1 Quick Start Guide Product Description

    = 24 m with I/O Link = PVC M12/Euro Pigtail QD QD models require mating cordset     Overview  The LTF Time of Flight Laser Distance Sensor with IO-Link is designed for precise, long-distance measurements. A 2-line  LCD shows the real-time distance measurement, in either millimeters or inches, when the sensor is in Run mode.  See  Factory Defaults  for a list of sensor default settings.   Models with current or voltage analog outputs are available.     June 22, 2023 © Banner Engineering Corp.
  • Page 6: Features And Indicators

    Access the Quick Menu from Run mode    • Navigate the menu systems  • Change programming settings  • Change individual digit values in distance based settings    When navigating the menu systems, the menu items loop.   Enter Button   Press Enter to: • Access the Sensor Menu from Run mode  • Access the submenus    •  Move right one digit in distance based settings  • Save changes    In the Sensor Menu, a checkmark   in the lower right corner of the display indicates that pressing En- ter accesses a submenu.  Press Enter to save changes. New values flash rapidly and the sensor returns to the parent menu.  Continued on page 7     June 22, 2023 © Banner Engineering Corp.
  • Page 7: Laser Description And Safety Information

    • Do not point the laser at a person’s eye.  •  Mount open laser beam paths either above or below eye level, where  practical.  • Terminate the beam emitted by the laser product at the end of its useful     path.  Reference IEC 60825-1:2007, Section 8.2.  Continued on page 8   June 22, 2023 © Banner Engineering Corp.
  • Page 8 (aversion response) of 0.25 seconds. They also must emit only visible wavelengths (400 to 700 nm). Therefore, an ocular hazard may exist only if individuals overcome their natural aversion to bright light and stare directly into the laser beam.      June 22, 2023 © Banner Engineering Corp.
  • Page 9: Chapter 2 Sensor Installation

    IO-Link Models  Key  bn (1) 12–30 V DC bu (3) – bk (4) Load D1_Out / IO-Link wh (2) 1 = Brown  Load D2_Out 2 = White  gy (5) Input 3 = Blue  4 = Black  shield 5 = Gray  * User-configurable PNP/NPN setting   June 22, 2023 © Banner Engineering Corp.
  • Page 10: Connecting To Rsd1

    2 m (6.56 ft)       MQDEC2-515  5 m (16.4 ft)  44 Typ.  MQDEC2-530  9 m (29.5 ft)  Straight   MQDEC2-550  15 m (49.2 ft)  1 = Brown  M12 x 1 2 = White  MQDEC2-575  23 m (75.44 ft)  ø 14.5 3 = Blue    4 = Black  MQDEC2-5100  30.5 m (100 ft)  5 = Gray  Continued on page 11     June 22, 2023 © Banner Engineering Corp.
  • Page 11 Model  Length  Style  Dimensions  Pinout (Female)   MQDEC2-506RA  2 m (6.56 ft)    32 Typ.  MQDEC2-515RA  5 m (16.4 ft)  [1.26"]  MQDEC2-530RA  9 m (29.5 ft)  30 Typ.  MQDEC2-550RA  15 m (49.2 ft)  Right-Angle  [1.18"] MQDEC2-575RA  23 m (75.44 ft)  M12 x 1 ø 14.5 [0.57"] MQDEC2-5100RA  31 m (101.68 ft)      June 22, 2023 © Banner Engineering Corp.
  • Page 12     Blank page    ...
  • Page 13: Chapter 3 Sensor Programming

    14 for more information.  Accessing the menus from Run Mode Access Access Quick Menu Sensor Menu See "Quick Menu " on page 13    See "LTF Sensor Menu (MENU)" on page 14  Quick Menu   The sensor includes a Quick Menu with easy access to view and change the discrete output switch points. Access the Quick  Menu by pressing Down or Up from Run mode. When in the Quick Menu, the current distance measurement displays on the  first line and the menu name and the discrete output switch points alternate on the second line of the display. Press Enter to  access the switch points. Press Down and Up to change each digit. Press Enter to move right one digit. After reviewing each  digit, press Enter again to save the new value and return to the Quick Menu. Press Cancel to ignore any changes made if on- ly some digits have been changed.    June 22, 2023 © Banner Engineering Corp.
  • Page 14: Ltf Sensor Menu (Menu)

    Active High using the buttons on the sensor, then connect the gray input wire to V+ (12 to 30 V DC). Pulse the remote input according to the diagram and the instructions provided in this manual.  The length of the individual programming pulses is equal to the value T: 0.04 seconds ≤ T ≤ 0.8 seconds.  Exit remote programming modes by holding the remote input low for > 2 seconds, or waiting for the automatic 60-second timeout, or by pressing and holding Escape for 2 seconds. The sensor returns to Run mode without saving any new settings.      June 22, 2023 © Banner Engineering Corp.
  • Page 15 Refer to the Window size table for the acceptable values. Sensor Lock / Unlock Locks or Unlocks Sensor Unlock Sensor Lock Sensor Reset to Default Settings Resets Sensor to Factory Default Settings   June 22, 2023 © Banner Engineering Corp.
  • Page 16: Locking And Unlocking The Sensor

    "Unlocked" flashes and the sensor returns to Unlock : Single-pulse the remote line.  Run mode. The sensor is unlocked.      "Locked" flashes and the sensor returns to Run mode. The sensor is locked and the Lock: Double-pulse the remote input.  lock symbol displays in the upper left cor- ner.        June 22, 2023 © Banner Engineering Corp.
  • Page 17: Discrete Output Menu (D_Out)(Dx_Out)

    D1_OUT and D2_OUT, but the switch points are set independently.  NOTE: When in Switch mode, see "TEACH Switch Point " on page 21.   Navigate: MENU › Dx_OUT › Tch2Pt › TchSPt1 and navigate: MENU › Dx_OUT › Tch2Pt › TchSPt2  Remote Input: Available   Button Instructions Present the target. Action  Result   The target's distance measurement value Present the target. The target must be within the sensor's range..  displays.   Access the TEACH mode and TEACH the sensor.   June 22, 2023 © Banner Engineering Corp.
  • Page 18 "TchSPt2" and the current measurement value.      TEACH Not Accepted    "FAIL" flashes, the sensor returns to step 2, and "RMT TCH" displays.  Present the target. Action  Result  "TchSPt2" and the target's measurement Present the switch point two target.  value display.   TEACH the sensor.     June 22, 2023 © Banner Engineering Corp.
  • Page 19: Midpoint Teach

    Result   "WndSize" and the current window  Push Button  size value display.     a. Double-pulse the remote input to enter set-  a. "REMOTE SETUP" displays. up mode.  Remote Input  b. "WndSize" and the current value b. Three-pulse the remote input to enter win- display.  dow size mode.      Set the window size. June 22, 2023 © Banner Engineering Corp.
  • Page 20 3 pulses: 100 mm A_OUT and returns to Run mode.  D_OUT window 4 pulses: 500 mm Size)  5 pulses: 2000 mm 6 pulses: 11950 mm for the LTF12; 23950 mm for the LTF24 TEACH Midpoint  The TchMdPt option sets the midpoint that determines the actual measurement window.   Navigate: MENU › Dx_OUT › TchMid › TchMdPt  Remote Input: Available   Button Instructions Present the target.
  • Page 21: Adjust Switch Point One

    Remote Input: Not available  Default: 12000 mm for LTF12; 24000 mm for LTF24  TEACH Switch Point  The TchSPt option teaches the distance at which the switch point threshold is placed when the Discrete Output is in Switch mode. This menu is not available when the sensor is in Window, Alarm, or Health mode.  Navigate: MENU › Dx_OUT › TchSPt  Remote Input: Available    Button Instructions Present the target.   June 22, 2023 © Banner Engineering Corp.
  • Page 22: Adjust Switch Point

    The AdjSPt option manually adjusts the value of the switch point threshold for the discrete output when the sensor is in Switch mode. The value is adjustable within the sensor's range. This menu is not available when the sensor is in Window,   Alarm, or Health mode.    June 22, 2023 © Banner Engineering Corp.
  • Page 23: Mode

      Wnd  Window Mode: The Discrete Output is On while a target is detected between the SPt1 and SPt2 thresholds. (Default) When a target is detected outside the SPt1 and SPt2 thresholds or the signal is lost, the Discrete Output is Off.    Wnd  Window Mode: The Discrete Output is Off while a target is detected between the SPt1 and SPt2 thresholds. When a target is detected outside the SPt1 and SPt2 thresholds or the signal is lost, the Discrete Output is On.     The discrete is pulsed at a frequency between 100 Hz and 600 Hz and is scaled proportional to the sensor's  D2_OUT Measurement span. Targets outside of the measurement span or a loss of signal pulse at 50 Hz.     Remote Input Instructions Access the setup mode. Action  Result    Double-pulse the remote input.  "REMOTE SETUP" displays.    View the current mode.   June 22, 2023 © Banner Engineering Corp.
  • Page 24: Switch Point Reference (Sptref)

    Custom. Custom mode allows the user to define the location of the switching threshold relative to a taught distance using the Offset menu that appears only after selecting Custom Switch Point Reference.  In Object or Background, the distance between the taught surface and the switching threshold varies depending on measure- ment stability. Use object mode when teaching an object if a change in state is required when the object is no longer present. Use background mode when teaching background so that the output state changes when a new object is in front of the back-   ground.    June 22, 2023 © Banner Engineering Corp.
  • Page 25: Switch Point Teach Offset

    Swtch Swtch Object (Object) Hyst Hyst Hyst Hyst Background (Backgrnd) Near Near How hysteresis affects the two discrete output window modes Mode Hyst Hyst Hyst Hyst Near SPt1 SPt2 Near SPt1 SPt2   June 22, 2023 © Banner Engineering Corp.
  • Page 26: Timer

    OFF Delay OFF 1-Shot ON Delay ON 1-Shot Time (D = 1 - 9999 ms) Some combinations of delays/timers are not allowed. The programming menu automatically disables invalid combinations of delays/timers. The following ta- ble shows the allowable combinations of delays/timers.  Off Delay  Off One-Shot Timer  On Delay  On One-Shot Timer   Off Delay (OffDly)  OK  OK  OK  N/A    Continued on page 27   June 22, 2023 © Banner Engineering Corp.
  • Page 27: Polarity

    Go Back to Parent Menu Press and Hold to Go Back to Run Mode Default Setting  Input Type  The Type option sets the input type.  Navigate: MENU › INPUT › Type  Remote Input: Not available   Default: Disabled  Input Type  Description  Teach  The remote input is used to TEACH and program the sensor. (Default)  LasrEnbl  The remote input is used to control when the laser emitter is On/Off.  Continued on page 28   June 22, 2023 © Banner Engineering Corp.
  • Page 28: Input Active

    Default Setting Speed   The Speed option sets the speed at which the measurement is calculated. This process uses averaging in the digital pro- cessing of the signal to calculate the measurement. A slower speed increases the response time of the sensor but improves the repeatability. Refer to the repeatability specifications for each speed.  Navigate: MENU › MEASURE › Speed Remote Input: Not available   Default: Medium   June 22, 2023 © Banner Engineering Corp.
  • Page 29: Display Menu (Display)

    DISPLAY View View Normal Sleep Disabled DISPLAY Sleep Sleep 1min Sleep 5min Sleep 15min Sleep 60min  Units  The Units option sets the displayed units to millimeters (mm) or inches (").  Navigate: MENU › DISPLAY › Units  Remote Input: Not available    June 22, 2023 © Banner Engineering Corp.
  • Page 30: Zero And Shift

    The default is Off (0). • Off—0 = the face of the sensor or the maximum range, depending on the zero setting  • SetZero—Sets the current distance as its new zero reference location. This process is independent of teaching ana- log or discrete set points.  • AutoSet—Shifts the zero-reference location at the taught distance during any analog or discrete setting teach.  This figure illustrates three examples of how changes to the zero and shift settings affect what distance readout is shown on the display when in 2-pt TEACH mode. Changes to the zero setting affect the direction in which the distance increases. Turn- ing the shift setting on sets the taught location as the reference point for any distance measurement.      June 22, 2023 © Banner Engineering Corp.
  • Page 31: View

    10 V 2000 mm 4000 4000 Display Reference Display Reference 8000 8000 4000 4000 Zero = Far 10 V 2000 mm Display Reference Display Reference -4000 -4000 View  The View option sets the display orientation of the sensor. Invert the display for applications where the device is mounted up- side down. This rotates the display 180°. The Down and Up buttons do not change when the display is inverted.  Navigate: MENU › DISPLAY › View  Remote Input: Not available    June 22, 2023 © Banner Engineering Corp.
  • Page 32: Sleep

    Version 1.0.0 Select Menu Item Press to Save Setting Go Back to Parent Menu Press and Hold to Go Back to Run Mode Reset Menu (RESET) Use this menu to restore the sensor to the factory default settings.   Navigate: MENU › RESET. Select Yes to apply the factory defaults; select No to return to the Reset option without changing  any sensor settings.  Remote Input: Eight-pulse the remote input      June 22, 2023 © Banner Engineering Corp.
  • Page 33: Factory Default Settings

    Auto  Polarity  PNP  PNP  Timer  0 ms for all timers  0 ms for all timers  Window Size  20 mm  20 mm  Input Settings  Value  Input Active  Low  Input Type  Disabled  Measure Settings  Value  Speed  Medium  Display Settings  Value  Sleep  Disabled  Units  mm  Zero  Near  Shift  Off  View  Normal    June 22, 2023 © Banner Engineering Corp.
  • Page 34     Blank page    ...
  • Page 35: Chapter 4 Sync Master/Slave

      Chapter 4  Sync Master/Slave   Two LTF sensors may be used together in a single sensing application. To eliminate crosstalk between the two sensors, con- figure one sensor to be the master and one to be the slave. In this mode, the sensors alternate taking measurements and the response speed triples. Configure the first sensor as the master; navigate: MENU › INPUT › Type › SyncMstr.  Configure the second sensor as the slave; navigate: MENU › INPUT › Type › SyncSlve.  Connect the gray (input) wires of the two sensors together.    June 22, 2023 © Banner Engineering Corp.
  • Page 36     Blank page    ...
  • Page 37: Chapter 5 Additional Remote Teach Procedures

    "D1D2Spt2" and the current measurement value display.      TEACH Not Accepted    "FAIL" flashes, the sensor returns to step 2, and "RMT TCH" displays.  Present the target. Action  Result  "D1D2Spt2" and the target's measurement value dis- Present the switch point two target.  play.   TEACH the sensor.   June 22, 2023 © Banner Engineering Corp.
  • Page 38: Teach  Both Discrete Output Midpoints Together

    The new value displays on the second line of the display, flashes, and the sensor returns Six-pulse the remote input.  to Run mode.      TEACH Not Accepted    "FAIL" flashes, the sensor returns to step 2, and "RMT TCH" displays.      June 22, 2023 © Banner Engineering Corp.
  • Page 39   LTF Time Of Flight Laser Distance Sensor With IO-Link Instruction Manual  Chapter Contents Sensor Menu Full Map ...................................... 40  Troubleshooting ....................................... 41 Specifications ........................................41 Accessories ........................................45 Banner Engineering Corp Limited Warranty ..............................47     June 22, 2023 © Banner Engineering Corp.
  • Page 40: Chapter 6 Product Support And Maintenance

    Timer On1Sho On1Sho 0 ms P/N 801130 INFO P/N Polarity PNP D2_OUT Polarity S/N F..S..P..D.. INFO S/N Polarity NPN Version 1.0.0 INFO Version Default Setting MENU RESET RESET No RESET Yes       June 22, 2023 © Banner Engineering Corp.
  • Page 41: Troubleshooting

    Sensing Beam the NPN/PNP polarity menus change both outputs Visible red, 660 nm Output Ratings Sensing Range -- LTF12 Discrete Output: 100 mA maximum (protected against contin- 90% White Target: 50 mm to 12000 mm uous overload and short circuit) 18% Gray Target: 50 mm to 11000 mm OFF-state leakage current (PNP): < 10 μA at 30 V...
  • Page 42 >12000 mm: ±0.5 mm/°C (typical) IP67; NEMA 6  Resolution Vibration LTF12: < 0.3 mm to 3 mm MIL-STD-202G, Method 201A (Vibration: 10 Hz to 55 Hz, 0.06 inch (1.52 mm) double amplitude, 2 hours each along X, Y LTF24: < 0.3 mm to 4 mm...
  • Page 43: Repeatability Performance

    10 (0.39) 10 (0.39) 8 (0.31) 8 (0.31) 6 (0.24) 6 (0.24) 4 (0.16) 4 (0.16) 2 (0.08) 2 (0.08) Distance in m (ft) Distance in m (ft)   Continued on page 44 June 22, 2023 © Banner Engineering Corp.
  • Page 44: Dimensions

    6 (0.24) 6 (0.24) 4 (0.16) 4 (0.16) 2 (0.08) 2 (0.08) Distance in m (ft) Distance in m (ft) Dimensions     All measurements are listed in millimeters [inches], unless noted otherwise.      June 22, 2023 © Banner Engineering Corp.
  • Page 45: Accessories

    Pinout (Female)   MQDEC3-503SS  0.91 m (2.99 ft)     MQDEC3-506SS  1.83 m (6 ft)  Female Straight/Male Straight  MQDEC3-515SS  4.58 m (15 ft)    MQDEC3-530SS  9.2 m (30.2 ft)    M12 x 1 M12 x 1 14.5 14.5 1 = Brown  4 = Black  2 = White  ø 5.9 5 = Gray  3 = Blue  47.4 47.4 “L1”     June 22, 2023 © Banner Engineering Corp.
  • Page 46: Brackets

          SMBAMSLTFIP • Includes the mounting plate and two protective windows  •  90 plus degree rotation  • Window frames are black anodized aluminum; mounting plate is stainless steel  • The mounting plate, SMBAMSLTFP, can be ordered separately  • The replacement window, RWAMSLTF, can be ordered separately    RSD1 Remote Display Use the optional RSD1 for remote monitoring and configuring compatible devices.  Refer to the RSD1 instruction manual (p/n 199621) or quick start guide (p/n 199622) for more information. See "Accessories"   on page 45 for the required cordsets.    June 22, 2023 © Banner Engineering Corp.
  • Page 47: Banner Engineering Corp Limited Warranty

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.
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  • Page 49 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Banner Engineering SMBLTFL SMBLTFU...

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