Table Of Contents - Mase Generators IS 6.1 Use, Maintenance And Installation Manual

IS 6.1
GB
DEFINITIONS USED ................................................ 5
PRELIMINARY PRESCRIPTIONS ........................... 7
1 GENERAL INFORMATIONS ............................ 6
1.1 Conform use .................................................... 8
1.2 Residual risks ................................................... 8
1.3 Safety symbols ................................................. 9
1.4 Symbols on the generator group ..................... 10
1.5 Safety label informations ................................ 11
1.6 Reference documents .................................... 15
1.7 Reference regulations and legislative provisions .. 15
1.8 Marking .......................................................... 15
1.9 Identification of the generator unit ................... 15
2 GENERAL CHARACTERISTICS .................... 16
2.1 Composition of generator unit ......................... 16
2.2 Command and control panel ........................... 17
2.3 Table of technical characteristics .................... 18
3 INSTALLATION ............................................. 19
3.1 General housing characteristics ...................... 19
3.2 Lifting ............................................................. 19
3.3 Anchoring the generator ................................. 19
3.4 Ventilation ...................................................... 19
3.5 Cooling water circuit ....................................... 20
3.5.1Seawater feed system .................................... 20
3.5.2Components .................................................. 21
3.5.3Typical installation .......................................... 22
3.5.4Exhaust system .............................................. 25
3.6 Fuel circuit ..................................................... 26
3.6.1 Fuel filter ........................................................ 26
3.6.2 Electric pump ................................................. 26
3.7 Electrical connections ..................................... 27
3.7.1 Battery connection .......................................... 27
3.7.2 Control panel connection ................................. 27
3.7.3 A.C. connection. ............................................. 28
3.7.4 Generator-networkswitching ........................... 29
3.7.5 Emergency stop ............................................. 29
4 USING THE GENERATOR ............................ 30
4.1 Preliminary checks ......................................... 30
4.2 Fuelling .......................................................... 30
4.3 Starting the generator ..................................... 31
4.4 Stopping the generator ................................... 31
4.5 Emergency stop ............................................. 32
5 SAFETY SWITCHES AND WARNING
SIGNALS ....................................................... 32
5.1 Engine protection module ............................... 32
5.2 Protection against short circuits and overload . 32
5.3 Control panel - alarm codes ............................ 33
GB
- 4
CONTENTS
6 MAINTENANCE ............................................. 34
6.1 Preamble ........................................................ 34
6.2 Routine engine maintenance .......................... 34
6.3 Engine oil check ............................................. 34
6.4 Engine oil change ........................................... 35
6.5 Oil filter ........................................................... 35
6.6 Replacing / cleaning the fuel pump filter .......... 36
6.7 Replacing the line fuel filter .............................. 36
6.8 Bleeding the fuel system ................................. 37
6.9 Air filter ........................................................... 37
6.10 Draining the cooling system ............................ 37
6.11 Replacing the zinc anode ................................ 37
6.12 Seawater pump maintenance ........................... 38
6.13 Checking / replacing the alternator v-belt .......... 39
6.14 Alternatormaintenance ................................... 39
6.15 Battery maintenance ....................................... 39
6.16 List of recommended spare parts ..................... 40
6.17 Periods of inactivity ......................................... 40
6.18 Period checks and maintenance ...................... 41
6.19 Anomalies, causes and remedies .................... 42
6.20 How to order the spare parts ............................ 42
7 TRASPORT, STORAGE, LIFTING,
HANDLING AND PACKAGING ...................... 43
7.1 Transport and storage .................................... 43
7.2 Lifting and handling of the packed
generator unit ................................................. 43
8 GUARANTEE AND RESPONSABILITY ......... 44
8.1 Guarantee ...................................................... 44
8.2 Limits of responsability ................................... 44
9 DISPOSAL ..................................................... 44
9.1 Disposal of the waste materials deriving from
maintenance and scrapping .......................... 44
10 WIRING DIAGRAMS ...................................... 45
10.1 Wiring diagrams ............................................. 45