Mase Generators MPL 66 A Use And Maintenance Manual
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Mase Generators MPL 66 A Use And Maintenance Manual

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GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE
GENSET USE AND MAINTENANCE MANUAL
ELEKTROAGGREGATE BRAUCHSANWEISUNG UND
MPL 66 A
MPL 76 A
Rev.0 A.A. 28 - 09 - 06
cod.42770
WARTUNGSVORSCHRIFTEN
Tipo modello
N° matricola
Codice
I
GB
D
E

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Summary of Contents for Mase Generators MPL 66 A

  • Page 1 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE GENSET USE AND MAINTENANCE MANUAL ELEKTROAGGREGATE BRAUCHSANWEISUNG UND WARTUNGSVORSCHRIFTEN MPL 66 A MPL 76 A Rev.0 A.A. 28 - 09 - 06 cod.42770 Tipo modello N° matricola Codice...

  • Page 2: Table Of Contents

    MPL 66 A - MPL 76 A CONTENTS Using the generator ........23 DEFINITIONS USED ..........4 Stopping ............23 Emergency stop ........... 23 GENERAL INFORMATIONS ......6 PROTECTIONS AND WARNING SIGNALS .. 23 Conform use ........... 6 Residual risks ..........6 Protection against short-circuit and overload .
  • Page 3 Thank you for having chosen a product MASE. As a leading generator manufacturer, Mase Generators offers a wide range of generators with an output from 1 KVA portable generators to 1600 KVA units for special applications.

  • Page 4: Definitions Used

    MPL 66 A - MPL 76 A DEFINITIONS USED The terms used are current technical terms, and where considered necessary the meaning is described below - Generator An assembly of an internal combustion piston engine and an alternate current, synchronous, 2-4 pole, self-excited generator, joined together to create a station for self-production of electrical energy.
  • Page 5 MPL 66 A - MPL 76 - Connection in bad state The live parts are not fully covered with insulation removable by destruction only, the connections are not secure because of unstable tightening of the parts and a development of oxide between the parts.

  • Page 6: General Informations

    MPL 66 A - MPL 76 A 1 GENERAL INFORMATIONS 1.1 C ONFORM USE The generator is suitable for independent production of electrical energy within the voltage and wattage limits declared by the manufacturer. Any other use outside the already stated field of use is prohibited: the generator is intended for industrial use.

  • Page 7: Symbols On The Generator Group

    MPL 66 A - MPL 76 A 1.3 S YMBOLS ON THE GENERATOR GROUP Cod. 42347 * Cod. 42352 MACCHINA AD AVVIAMENTO AUTOMATICO A DISTANZA AUTOMATIC REMOTE STARTING FERNSTARTVORRICHTUNG AUTOMATICA A DISTANCIA MACHINE A DEMARRAGE AUTOMATIQUE A DISTANCE Cod. 42353 Cod.

  • Page 8: Position Of Safety Labels

    MPL 66 A - MPL 76 A 1.4 P OSITION OF SAFETY LABELS • These labels warn the user of any danger which may cause serious injury. Carefully read the meaning and the precautions described in this manual. • If the label detaches or becomes illegible, replace it with a new one which can be requested from an authorised mase dealer.
  • Page 9 MPL 66 A - MPL 76 A Danger Symbols Meaning - Danger of entanglement and cutting: Presence of rotating parts, pulleys, belts and fan. - Danger of burns: Hot surfaces. - Danger of burns: Possibility of pressurised hot water expulsion.

  • Page 10: General Danger Information

    MPL 66 A - MPL 76 A 1.5 G ENERAL DANGER INFORMATIONS • It is recommended to learn how to stop and operate all the controls. • Do not allow unqualified personnel to use the generator. • Even though the generator is protected, do not stand near it.

  • Page 11: Danger Of Harm To Hearing

    MPL 66 A - MPL 76 A 1.5.3 D ANGER OF HARM TO HEARING • Do not stand near the generator for long periods without protective earmuffs since hearing may be reduced. Prolonged exposure to noise above 85 dB(A) may cause health disorders. It is in any case recommended to use appropriate protection systems (e.g.

  • Page 12: Danger Caused By The Engine Starting

    MPL 66 A - MPL 76 A 1.5.7 D ANGER CAUSED BY THE ENGINE STARTING • Do not leave disassembled parts, tools or anything else not forming part of the system on or near the engine. • Install the protections necessary for safety on the parts completing the system.

  • Page 13: Reference Documents

    MPL 66 A - MPL 76 A 1.6 R 1.8 M EFERENCE DOCUMENTS ARKING The instructions for use provided with each generator are The generator identification plate carries all the made up of a collection of documents of which this manual identification data in accordance with the provisions for represents the General Part.

  • Page 14: General Characteristics

    MPL 66 A - MPL 76 A 2 GENERAL CHARACTERISTICS The generators have been designed for use in the industrial field, using highly reliable 1500 rpm oil-cooled diesel engines. Particular attention has been paid to the engine protection and protection of the electrical parts...

  • Page 15: Instrument Panel

    MPL 66 A - MPL 76 A 2.3 I NSTRUMENT PANEL Each generator is fitted with an instrument panel for commands and controls with the following components: 1 - Ignition key 2 - Hour counter 3 - Ammeter 4 - Voltmeter 5 - Engine protection module (see par.5)

  • Page 16: Table Of Technical Characteristics

    MPL 66 A - MPL 76 A 2.4 T ABLE OF TECHNICAL CHARACTERISTICS MODEL MPL 66 A MPL 76 A GENERAL FEATURES MAX POWER (LTP) CONTINUOUS POWER (PRP) POWER FACTOR (Cos Φ) THREEPHASE VOLTAGE RATED FREQUENCY MAX TEMP. OF USE °C...

  • Page 17: Derating For Operative Ambient Conditions

    MPL 66 A - MPL 76 A ERATING FOR OPERATIVE AMBIENT CONDITIONS Diesel engines For installation and operating ambient conditions other Important: the outputs of Diesel engines for stationary than those indicated for reference, appropriate “derating” applications refer to the following standard ambient of the power supplied by the unit must be performed.

  • Page 18: Installation

    MPL 66 A - MPL 76 A 3 INSTALLATION 3.1 G ENERAL INSTALLATION CRITERIA The installation of one or more Generating Sets must be designed by specialised engineers qualified for the design of this type of plant. The installation must be carried out by qualified organisations employing specialised personnel and using suitable equipment.

  • Page 19: Power Cable Connection

    MPL 66 A - MPL 76 A 3.6.2 P OWER CABLE CONNECTION The set of generator-utility-network connection cables must be properly arranged in a suitable duct or underground passage (also see para 3.7/3.8). For installation, use the following procedure: 1) Remove the small panel (ref.1).

  • Page 20: Outdoor Installation

    MPL 66 A - MPL 76 A 3.7 O UTDOOR INSTALLATION For units in outdoor installations, it is advisable to ensure a position that provides maximum protection against atmospheric agents, powder, etc. Avoid direct exposure to sunlight that would otherwise cause abnormal heating of the system.

  • Page 21: Inside Installation

    MPL 66 A - MPL 76 A 3.8 I NSIDE INSTALLATION Correct indoor installation of the system must observe the following installation requirements: The site must be adequately dimensioned in order to allow correct operation of the group as well as easy access for routine maintenance operations and eventual repairs.

  • Page 22: Using The Generator

    MPL 66 A - MPL 76 A 4 USING THE GENERATOR 4.3 B ATTERY 4.1 P RELIMINARY CHECKS The generator is supplied with a battery without acid. Before beginning with any starting procedure, it is extremely important to become «familiar» with the generator and its controls.

  • Page 23: Using The Generator

    MPL 66 A - MPL 76 A 5 PROTECTIONS AND WARNING SIGNALS 4.5 U SING THE GENERATOR Before powering any utility, leave the engine to run The generators are equipped with a series of protections without applied load for at least five minutes so that it which safeguard it against improper use and faults which gradually reaches the operating temperature.

  • Page 24: Engine Protection Module

    MPL 66 A - MPL 76 A 5.4 E Front panel description. See fig.9 NGINE ROTECTION ODULE Engine out of limits alarm LED (ref.1) 1)Indicate the input state before the engine is switched on. The PDM1 should be set up and used by trained 2)Switched off during normal engine operation.

  • Page 25: Maintenance

    MPL 66 A - MPL 76 A 6 MAINTENANCE 6.1 P REAMBLE - Dispose of the used oil in an appropriate manner, since it is a polluting product. - Take the used engine oil to special collection Any maintenance operation on the generator must be centres for disposal.

  • Page 26: System Bleeding

    MPL 66 A - MPL 76 A 6.4.1 S 6.5.1 D YSTEM BLEEDING UST EXHAUST DEVICE The presence of air bubbles in the fuel system is the - To empty the dust exhaust device (rif.4) pressing the cause of irregular functioning of the engine or the incapacity two lips with the fingers in the sense of the arrows.

  • Page 27: 5.8 Coolant Check

    MPL 66 A - MPL 76 A 5.8 Coolant check 6.9 S CHEDULED MAINTENANCE TABLE Check the coolant as shown in tab cap.6.9. The check indicated in this section can be carried out either The references are indicated on the expansion tank.

  • Page 28: Anomalies, Causes And Remedies

    MPL 66 A - MPL 76 A 7 ANOMALIES, CAUSES AND REMEDIES On starting, the generator does not run and the starter motor does not emit any signal. • Check that the thermal switch located on the start unit has not tripped. Check battery connection.

  • Page 29: Transport, Storage, Lifting,Handling And Packaging

    MPL 66 A - MPL 76 A 8 TRANSPORT, STORAGE, LIFTING AND, HANDLING AND PACKAGING 8.1 T RANSPORT AND STORAGE Packaging: Supplied directly by Mase Generators. The total weight of the packed generator is given in Paragraph 2.3 “Table of technical characteristics”.

  • Page 30: Version With Slow-Drawn Trailer

    MPL 66 A - MPL 76 A 8.3 P ACKAGING The packaging comprises a cardboard case (ref.1) directly proportional to the dimensions of the machine contained and a nylon film (ref.2) wrapped around the power generator to protect it against dust and impurities.

  • Page 31: Guarantee And Responsibility

    MPL 66 A - MPL 76 A 9 GUARANTEE AND RESPONSIBILITY 9.1 G UARANTEE mase • The generators and all their components are guaranteed free of defects and are covered by the guarantee for a period of 2 year from the date of installation.

  • Page 32: Wiring Diagrams

    MPL 66 A - MPL 76 A 11 WIRING DIAGRAMS 11.1 W IRING DIAGRAM OF STANDARD VERSION - 32...

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Mpl 76 a

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