Page 1 Service Manual iR1018/1019/1022/1023 Series Sep 22 2006...
Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1 Introduction 1.1 System Construction ..........................1- 1 1.1.1 System Configuration .............................. 1- 1 1.2 Product Specifications ..........................1- 4 1.2.1 Names of Parts................................ 1- 4 1.2.1.1 External View (Front) ................................1- 4 1.2.1.2 External View (Rear)................................1- 4 1.2.1.3 Cross-Section (Main body) ..............................
Page 8 Contents 3.1.2 Functional Block Diagram ............................3- 2 3.1.3 Image Processor PCB .............................3- 2 3.1.4 DC Controller PCB..............................3- 3 3.1.5 Analog Processor PCB ............................3- 4 3.1.6 Power Supply PCB ..............................3- 4 3.1.7 Relay PCB ................................3- 4 3.1.8 Control Panel PCB..............................3- 4 3.1.9 NCU PCB (if equipped with fax functions) .......................3- 4 3.1.10 Network PCB (if equipped with network functions) ....................3- 4 3.1.11 Modular Jack PCB (if equipped with fax functions)....................3- 4...
Page 9 Contents 6.2 Image Formation Process ..........................6- 3 6.2.1 Reproduction Processes ............................6- 3 6.3 Parts Replacement Procedure ........................6- 4 6.3.1 Developing Assembly .............................. 6- 4 6.3.1.1 Removing the Developing Unit ..............................6- 4 6.3.2 Transfer Charging Roller ............................6- 4 6.3.2.1 Removing the Transfer Charging Roller ..........................
Page 10 Contents 8.1 Construction ............................... 8- 1 8.1.1 Specifications, Control Mechanisms, and Functions ....................8- 1 8.1.2 Outline..................................8- 1 8.2 Various Control Mechanisms ........................8- 2 8.2.1 Controlling the Fixing Film Temperature........................8- 2 8.2.1.1 Outline...................................... 8- 2 8.2.1.2 Controlling the Fixing Film Temperature..........................8- 2 8.2.1.3 Target Temperatures by Mode ..............................
Page 11 Contents 9.4.11 Interlock Switch..............................9- 11 9.4.11.1 Removing the Interlock Switch............................. 9- 11 9.4.12 Fans..................................9- 11 9.4.12.1 Removing the Heat Discharge Fan ............................9- 11 9.4.13 Other..................................9- 12 9.4.13.1 Removing the Speaker................................. 9- 12 Chapter 10 Original Feeding System 10.1 Basic Construcion ...........................10- 1 10.1.1 Outline .................................
Page 12 Contents Chapter 11 Maintenance and Inspection 11.1 Periodically Replaced Parts........................11- 1 11.1.1 Periodically Replaced Parts ..........................11- 1 11.2 Durables and Consumables ........................11- 1 11.2.1 Durables................................11- 1 11.3 Scheduled Servicing Basic Procedure ....................11- 1 11.3.1 Periodeical Service Items.............................11- 1 Chapter 12 Standards and Adjustments 12.1 Image Adjustments ..........................
Page 13 Contents 14.3.1 Outline ................................. 14- 3 14.3.1.1 Error Code Outline ................................14- 3 14.3.2 User Error Code..............................14- 3 14.3.2.1 User Error Code ................................... 14- 3 14.3.3 Service Error Code .............................. 14- 3 14.3.3.1 Service Error Code................................14- 3 Chapter 15 Service Mode 15.1 Outline ..............................15- 1 15.1.1 Outline of Service Mode ............................
Page 14 Contents 15.4.1 Menu Switch Composition..........................15- 12 15.4.2 <No.005 NL equalizer> ............................15- 13 15.4.3 <No.006 telephone line monitor> ........................15- 13 15.4.4 <No.007 ATT transmission level> ........................15- 13 15.4.5 <No.008 V.34 modulation speed upper limit> ....................15- 13 15.4.6 <No.009 V.34 data speed upper limit>.......................15- 13 15.4.7 <No.010 Frequency of the pseudo CI signal>....................15- 13 15.5 Setting of Numeric Parameter (NUMERIC Param.)................
Page 15 Contents 15.7.2 Numerin Parameter Settings (Numeric Prama.) ....................15- 23 15.7.2.1 Numeric Parameter Functional configuration........................15- 23 15.7.2.2 <031: Top registration adjustment (manual feed tray)> ..................... 15- 23 15.7.2.3 <032: Top registration adjustment (cassette)>........................15- 23 15.7.2.4 <033: Top registration adjustment (duplex unit)>....................... 15- 23 15.7.2.5 <034: Left-end registration adjustment (manual feed tray)>...
Page 16 Contents 16.3.2 Downloading BOOT .............................16- 4 16.3.2.1 Downloading Procedure............................... 16- 4 16.3.3 Other Upgrade Methods............................16- 9 16.3.3.1 Downloading the PCL Software ............................16- 9 Chapter 17 Service Tools 17.1 Service Tools ............................17- 1 17.1.1 Special Tools................................17- 1...
Page 17: Chapter 1 Introduction
Chapter 1 Introduction...
Page 19 Contents Contents 1.1 System Construction ..............................1-1 1.1.1 System Configuration .................................. 1-1 1.2 Product Specifications..............................1-4 1.2.1 Names of Parts ..................................... 1-4 1.2.1.1 External View (Front) .....................................1-4 1.2.1.2 External View (Rear) ......................................1-4 1.2.1.3 Cross-Section (Main body) .....................................1-5 1.2.1.4 Cross Section (ADF) .......................................1-6 1.2.2 Using the Machine ..................................
Page 21: System Construction
Chapter 1 1.1 System Construction 1.1.1 System Configuration 0013-1039 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / - Pickup/ Other Accessories F-1-1 T-1-1 Main body (ADF type) Main body (copyboard type) Cassette Feeding Module-N1 Hand Set CT-25 Card Reader-E1 + Card Reader Attachment-D2...
Page 22 Chapter 1 - Boards F-1-2 T-1-2 NW IF Adapter iN-E11 PCL Printer Kit-M1 Serial Interface Board-A1...
Page 23 Chapter 1 - Option conversion table T-1-3 Function Model name Product code NW IF Cassette Card Serial Hand Set Printer Kit- Adapter iN- Feeding Reader-E1 + Interface CT-25 Module-N1 Card Reader Board-A1 Attachment- Copy iR1019J 0460B001AA Option. Option. Option. 0460B002AB iR1018J 0460B007AB Option.
Page 24: Product Specifications
Chapter 1 1.2 Product Specifications 1.2.1 Names of Parts 1.2.1.1 External View (Front) 0013-1047 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / [10] [11][12] [13] [14] [15] F-1-3 T-1-4 Open/close cover Cassette Slide guide [10]...
Page 25: Cross-Section (Main Body)
Chapter 1 F-1-4 T-1-5 USB port Ethernet port*1 Modular jack*2 Power socket Main power switch *1: If equipped with printer functions. *2: If equipped with fax functions. 1.2.1.3 Cross-Section (Main body) 0013-1050 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / [21] [20] [19]...
Page 26: Cross Section (Adf)
Chapter 1 T-1-6 Reading glass [12] Vertical path roller CS unit [13] Registration roller Toner bottle [14] Developing cylinder Laser scanner unit [15] Transfer charging roller Copyboard glass [16] Photopositive drum Cassette [17] Primary charging roller Pickup roller [18] Fixing film unit Feed roller [19] Fixing pressure roller...
Page 27: Using The Machine
Chapter 1 1.2.2 Using the Machine 1.2.2.1 Turning On the Power Switch 0013-1052 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be supplied with power when you turn on its main power switch.
Page 28: When Turning Off The Main Power Switch
Chapter 1 1.2.2.2 When Turning Off the Main Power Switch 0013-1053 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / <During printing or fax data transmission/reception> Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit. (Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.) F-1-8...
Page 29 Chapter 1 <During downloading> Do not turn off the power switch or ON/OFF switch on the control panel. (Turning off the main power switch during downloading can make this machine inoperative.) F-1-9...
Page 30: Control Panel
Chapter 1 1.2.2.3 Control Panel 0013-1054 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / [10] [11] [12] [13] [14] [15] [16] [17][18] [19] [32] [31] [30] [29] [28][27] [26] [25] [24] [23] [22] [21] [20] F-1-10...
Page 31: User Mode Items
Chapter 1 1.2.3 User Mode Items 1.2.3.1 COMMON SETTINGS 0013-7737 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / MEMO: User modes of the USA model (Copy + Print + Scan + Fax + ADF + Network + PCL) are described. Menus and defaults may vary depending on the destination. For details, refer to the User's Guide.
Page 32: Tx/Rx Settings
Chapter 1 Additional Functions Available Settings 6. INIT. COPY SET. OFF(*), ON *: indicates factory settings. 1.2.3.3 TX/RX SETTINGS 0013-7739 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Additional Functions Available Settings 1.COMMON 1.TX UNIT NAME...
Page 33 Chapter 1 T-1-9 Additional Functions Available Settings 1.FAVORITES NAME max. 16 characters BUTTONS TEL NUMBER ENTRY max. 120 digits IMAGEQUALITY FINE, PHOTO, SUPER FINE, ULTRA FINE, STANDARD OPTIONAL SETTING OFF(*), ON (ECM (ON(*), OFF), TX SPEED (33600bps(*), 14400bps, 9600bps, 4800bps), INTERNATIONAL (DOMESTIC(*), LONG DISTANCE 1, LONG DISTANCE 2, LONG DISTANCE 3) E-MAIL NAME...
Page 34: Printer Settings
Chapter 1 Additional Functions Available Settings 3.CODED SPD NAME max. 16 characters DIAL TEL NUMBER ENTRY max. 120 digits IMAGEQUALITY FINE(*), PHOTO, SUPER FINE, ULTRA FINE, STANDARD OPTIONAL SETTING OFF, ON (ECM (ON(*), OFF), TX SPEED (33600bps(*), 14400bps, 9600bps, 4800bps), INTERNATIONAL (DOMESTIC(*), LONG DISTANCE 1, LONG DISTANCE 2, LONG DISTANCE 3) E-MAIL NAME...
Page 35: Adjust./Cleaning
Chapter 1 Additional Functions Available Settings 3. DATE TYPE SELECT DD/MM YYYY, YYYY MM/DD, MM/DD/ YYYY(*) 4. AUTO SLEEP TIME ON (3 - 30 (3(*)) MIN. in one-minute increments), OFF 5. AUTO CLEAR TIME ON (1 - 9 (2(*)) MIN. in one-minute increments), OFF 6.
Page 36 Chapter 1 Additional Functions Available Settings 6. CHECKING THE LOG ON, OFF(*) 7. USE DEVICE USB OFF, ON(*) Additional Functions Available Settings 1. SYS. MANAGER INFO SYS. MANAGER ID, SYSTEM PASSWORD, SYSTEM MANAGER 2. DEVICE INFO DEVICE NAME, LOCATION 3. MANAGE DEPT. ID OFF(*), ON;...
Page 37: Maintenance By The User
Chapter 1 1.2.4 Maintenance by the User 1.2.4.1 User Maintenance Items 0013-1257 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-1-10 Item Maintenance cycle Pressure plate/platen guide cleaning As required Copyboard glass/reading glass cleaning/copyboard As required holder (jump board) cleaning Fixing pressure roller cleaning...
Page 38 Chapter 1 When cleaning the fixing pressure roller, manually feed A4 or LTR paper. MEMO: The time required for cleaning is about 100 seconds. 1) Press the additonal functions key key to enter the user mode. 2) Using the left an right arrow keys, display the "ADJUST./CLEANING" menu. 3) Press the OK key.
Page 39: Safety
These regulations apply to laser products manufactured on and after August 1, 1976, and the sale of laser products not certified under the regulations is banned within the Untied States. The label shown here indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are sold in the United States. CANON 30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO, 146, JAPAN.
Page 40: Point To Note About Fire
Chapter 1 F-1-16 F-1-17 1.2.5.5 Point to Note about Fire 0013-1068 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / It is dangerous to throw lithium batteries and parts and components containing flammable substances, such as toner supply bottole and drum unit, etc., into fire. Such parts and components must be disposed of in accordance with local laws and regulations.
Page 41: Product Specifications
Chapter 1 RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS. The following warnings are given to comply with Safety Principles (EN60950). Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr. Gebrauchte Batterien gemäß...
Page 42: Adf Specifications
Chapter 1 Delivery tray stack 100 sheets (plain paper: 80g/m2) 80 sheets (heavy paper: 91 to 105g/m2) 50 sheets (heavy paper: 106 to 128g/m2) 40 sheets (label) 10 sheets (envelope, OHP) 50 sheets (post card) Continuous reproduction 1 to 99 sheets Image margin (leading edge) 5.0 -/+2.0 mm Image margin (trailing edge)
Page 43: Fax Specifications
Chapter 1 1.2.6.3 Fax Specifications 0013-1044 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Applicable lines Subscriber telephone line (PSTN) Transmission method G3 / ECM Modulation method <G3 image signal> ITU-T V.27 ter (2.4Kbps, 4.8Kbps) ITU-T V.29 (7.2Kbps, 9.6Kbps) ITU-T V.17 (TC7.2Kbps, TC9.6Kbps, 12Kbps, 14.4Kbps) ITU-T V.34 (2.4Kbps, 4.8Kbps, 7.2Kbps, 9.6Kbps, 12Kbps, 14.4Kbps,...
Page 44: Print Speed (Ir1022/1022A/1022F/1022I/1022If/1022J/1022N/Ir1023/1023N/1023If)
Chapter 1 Type Single-sided Two-sided Cassette feed Manual feed Cassette feed Manual feed Transparency 6(4,3,2) LTRR 6(4,3,2) Envelopes, postcard Monarch 6(4,3,2) COM10 6(4,3,2) ISO-B5 6(4,3,2) ISO-C5 6(4,3,2) 6(4,3,2) Post card 6(4,3,2) Supplement: - (): The speed may change by the state of a fixing unit. - The above copy speed does not change if magnification is changed.
Page 45 Chapter 1 Cassette Manual feed tray Duplex Paper type Plain paper (80 g/m2) Recycled paper Colored paper Heavy paper 1 Heavy paper 2 Heavy paper 3 Bond 3hole punch paper Transparency Labels Envelopes 1-25...
Page 46 Chapter 1 1-26...
Page 47: Chapter 2 Installation
Chapter 2 Installation...
Page 49 Contents Contents 2.1 Installing the Card Reader..............................2-1 2.1.1 Points to Note....................................2-1 2.1.2 Checking the Contents ................................. 2-1 2.1.3 Installation Procedure .................................. 2-3 2.1.4 Registering the Card IDs................................2-12...
Page 51: Installing The Card Reader
Chapter 2 2.1 Installing the Card Reader 2.1.1 Points to Note 0013-4619 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / When installing the card reader, the card reader attachment-D2 is required. 2.1.2 Checking the Contents 0013-4620 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF /...
Page 52 Chapter 2 Card reader cover 1 pc. Harness cover (base + lid) 3 pcs. Repeating harness B 1 pc. Edge saddle 1 pc. TP screw 2 pcs. Binding screw (M4x6) 4 pcs. Reuse band 1 pc. Cord retainer 1 pc. The haeness cover (base+lid) and repeating haerness , and binding screw (M4x6) are not used.
Page 53: Installation Procedure
Chapter 2 2.1.3 Installation Procedure 0013-4622 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1. Preparations for main body 1) Turn off the main power switch of the host machine and disconnect the power plug from the outlet. 2) To release the hooks at the back of the machine, move the machine backward until the hooks are about 10 cm away from the edge of the desk and so on.
Page 54 Chapter 2 F-2-4 9) Remove the claw [1] at the front, and then release the two hooks [2] using a flathead screwdriver. 10) Remove right cover [4] in the direction of the arrow, and then detach the righy cover [4] by releasing the three hooks [3] at the bottom.
Page 55 Chapter 2 F-2-5 11) Using a nipper, remove the precut portion [1] of the right cover as shown below.
Page 56 Chapter 2 F-2-6 Smooth the edges of the interface cable hole so that the canle is not damaged. 12) Attach the right cover. 2. Installation of a card reader 1) Remove the screw [1] from the card reader. F-2-7 MEMO: The removed screw will be used later.
Page 57 Chapter 2 F-2-8 When removing the harness [1] through the opening in the card reader mount, take care not to cut or damage it. F-2-9 MEMO: The removed card reader mount is no longer necessary. 3) Insert the card reader [2] harness and ground cable into the hole in the supplied card reader mount [1]. Using the screw [3] removed in step 1) of "2. Installation of the card reader", secure the card reader to the card reader mount.
Page 58 Chapter 2 F-2-11 5) Attach the supplied cord retainer [1] at the position about 4 cm (A) away from the connector (with a protective cover) of the supplied repeating harness A. Cut out the excessive portion of the band. F-2-12 6) Connect the connector [1] of the supplied repeating harness A to the connector [2] on the card reader.
Page 59 Chapter 2 F-2-15 9) Using the two supplied TP screws (M4x16) [1], attach the card reader to the reader. 10) Route the repeating harness B [2] in the hole [3] of the right cover. F-2-16 When tightening the screws, take care not to damage the repeating harness A. 11) Slide the card reader cover [1] to attach it to the card reader mount.
Page 60 Chapter 2 F-2-18 12) Using the supplied binding screw (M4x6)[1], secure the card reader cover [2]. F-2-19 13) Connect the connector of the repeating harness A [1] to the connector J317 [2] on the image processor PCB. F-2-20 14) Form the repeating harness A [1] into four loops with a diameter of about 4 cm (B), and then bind them with the supplied reuse band [2]. Cut out the excessive portion of the band.
Page 61 Chapter 2 F-2-22 The shaft of the reader motor [3] is rotating above the repeating harness A. To prevent the relay harness from being damaged, be sure to bind it up. 16) Attach the rear cover. 2-11...
Page 62: Registering The Card Ids
Chapter 2 2.1.4 Registering the Card IDs 0013-4623 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / After installing the card reader-E1, register the card numbers to be used in the service mode of the iR body. If they are not registered, cards will not be recognized when inserted.
Page 63: Chapter 3 Basic Operation
Chapter 3 Basic Operation...
Page 65 Contents Contents 3.1 Construction ...................................3-1 3.1.1 Functional Construction................................3-1 3.1.2 Functional Block Diagram ................................3-2 3.1.3 Image Processor PCB .................................. 3-2 3.1.4 DC Controller PCB ..................................3-3 3.1.5 Analog Processor PCB................................. 3-4 3.1.6 Power Supply PCB ..................................3-4 3.1.7 Relay PCB....................................3-4 3.1.8 Control Panel PCB ..................................
Page 67: Construction
Chapter 3 3.1 Construction 3.1.1 Functional Construction 0013-1074 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine may be divided into the following 7 functional blocks. Printer communication Fax communication system system Modem PCB*2...
Page 68 Chapter 3 3.1.2 Functional Block Diagram 0013-1075 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / SR2003 SL2002 M2001 SR2001 Contact SR2004 SR2002 SL2003 SL2001 SR401 M401 To Power snsor Speaker*1 supply PCB J10/J11 J2006 J2005...
Page 69: Dc Controller Pcb
Chapter 3 The image processor comes in different ROM types/sizes and RAM sizes according to models. The firmware stored in the flash ROM may be either SYSTEM or BOOT. Using the service support tool, the following 3 types of firmware may be upgraded: SYSTEM and BOOT stored in the flash ROM and the firmware stored ion PCL ROM.
Page 70: Analog Processor Pcb
Chapter 3 Toner Level Detection Mechanism While the machine is in wait state, the toner level detection signal (ADDTNR; based on the comparison of the developing bias output and the antenna output inside the cartridge) occurring when the developing AC bias is detected during normal rotation to monitor the toner level inside the cartridge. 3.1.5 Analog Processor PCB 0013-1078 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF /...
Page 71 Chapter 3 F-3-4 MPU (IC1) Processes JBIG coding/decoding, controls combinations over lines, and controls SDRAM. PATCH (IC40) controls the various boards (NCU, speaker). SDRAM Controls coding/decoding of image data for transmission/reception, and stores data for the MPU work area and transmission/reception data. MODEM IC (IC1) For transmission, modulates data received from MPU according to ITU-T V.17, V21, V27ter, V29, or V.34;...
Page 72: Basic Sequence
Chapter 3 3.2 Basic Sequence 3.2.1 Basic Sequence 0013-1086 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine's sequence of operation is controlled by the CPU on the image processor PCB and the CPU on the DC controller PCB. The following figure shows the sequential flow, and table provides descriptions of the periods involved.
Page 73 Chapter 3...
Page 75: Chapter 4 Original Exposure System
Chapter 4 Original Exposure System...
Page 77 Contents Contents 4.1 Construction ...................................4-1 4.1.1 Specifications, Control Methods, and Functions ......................... 4-1 4.1.2 Major Components..................................4-1 4.2 Basic Sequence ................................4-2 4.2.1 Basic Sequence at Power-on ................................ 4-2 4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original) ..............4-2 4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original) ..............
Page 79: Construction
Chapter 4 4.1 Construction 4.1.1 Specifications, Control Methods, and Functions 0013-9589 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-4-1 Item Function/Method Exposure light source Original scan In BOOK mode: Original scan is performed by moving the contact sensor (CS). When ADF is used: Original stream reading is performed with the contact sensor (CS) fixed.
Page 80: Basic Sequence
Chapter 4 4.2 Basic Sequence 4.2.1 Basic Sequence at Power-on 0013-1089 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Main power switch SREADY STBY Reader motor (M401) CS HP sensor (SR401) Shading Shading position...
Page 81: Basic Sequence After Depression Of Start Key (Adf Mode, One Sheet Of Original)
Chapter 4 CS HP sensor Original glass reading Shading Leading edge Trailing edge start position position of original of original 1. Moves to the start position after black shading/white shading. 2. Original scan 3. Moves to the standby position F-4-5 4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original) 0013-1092 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF /...
Page 82: Dirt Sensor Control
Chapter 4 4.3.2 Dirt Sensor Control 4.3.2.1 Outline 0013-1096 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine changes the original read position or corrects the read image depending on the presence/absence of dust on the stream reading glass or ADF platen guide, thus preventing dust from showing up in the image.
Page 83 Chapter 4 T-4-2 Point Description Read reference position out 0.5 mm from the reference position to the inside of the guide About 1.0 mm from the reference position to the inside of the guide...
Page 84: Parts Replacement Procedure
Chapter 4 2) Remove the copyboard glass, reader rear cover (small), and leader rear cover. 4.4 Parts Replacement Procedure 3) Disconnect all connectors and flexible cables from the analog processor PCB. 4) Remove the two screws [1], and then remove the analog processor PCB 4.4.1 Copyboard glass [2].
Page 85: Procedure After Replacing The Cs
Chapter 4 1) Remove the ADF or copyboard. 2) Remove the copyboard glass and reader rear cover. 3) Remove the four screws [1], and then remove the ADF base (left) [2]. F-4-16 4) Taking care not to break the hook, remove the home position sensor [1] with a flathead screwdriver.
Page 87: Chapter 5 Laser Exposure
Chapter 5 Laser Exposure...
Page 89 Contents Contents 5.1 Construction ...................................5-1 5.1.1 Specifications and Control Mechanism ............................5-1 5.1.2 Main Components ..................................5-2 5.2 Parts Replacement Procedure............................5-3 5.2.1 Laser Scanner Unit..................................5-3 5.2.1.1 Removing the Laser Scanner Unit .................................5-3...
Page 91: Construction
Chapter 5 5.1 Construction 5.1.1 Specifications and Control Mechanism 0013-1098 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-5-1 Item Description Laser beam Number of laser beams 2 beams Scanner Motor Type of motor DC brushless motor Rotation control...
Page 92: Main Components
Chapter 5 5.1.2 Main Components 0013-1100 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The laser scanner unit consists of the following major components: - laser unit, which serves as the source of laser beam. - laser scanner motor, equipped with a 4-face mirror for laser scanning.
Page 93: Parts Replacement Procedure
Chapter 5 5.2 Parts Replacement Procedure 5.2.1 Laser Scanner Unit 5.2.1.1 Removing the Laser Scanner Unit 0013-1216 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The laser scanner was-factory adjusted. Never disassemble it. 1) Detach the reader left cover, left front cover, internal cover, and delivery tray front cover.
Page 95: Chapter 6 Image Formation
Chapter 6 Image Formation...
Page 97 Contents Contents 6.1 Construction ...................................6-1 6.1.1 Specifications and Control Mechanism ............................6-1 6.1.2 Outline......................................6-2 6.2 Image Formation Process...............................6-3 6.2.1 Reproduction Processes ................................6-3 6.3 Parts Replacement Procedure............................6-4 6.3.1 Developing Assembly .................................. 6-4 6.3.1.1 Removing the Developing Unit ..................................6-4 6.3.2 Transfer Charging Roller ................................6-4 6.3.2.1 Removing the Transfer Charging Roller.................................6-4 6.3.3 Waste Toner Full Sensor................................
Page 99: Construction
Chapter 6 6.1 Construction 6.1.1 Specifications and Control Mechanism 0013-1101 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-6-1 Items Description Photosensitive drum Drum type OPC drum Drum diameter 24mm Cleaning mechanism Cleaning blade Processing speed 132.9mm/sec...
Page 100: Outline
Chapter 6 6.1.2 Outline 0013-1102 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The following is below the construction of the image formation system. The main of image formation components consist of the drum unit (a photosensitive drum, a primary charging roller, a cleaner blade) and the developing unit (a developing cylinder).
Page 101: Image Formation Process
Chapter 6 6.2 Image Formation Process 6.2.1 Reproduction Processes 0013-1103 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine uses an indirect electrostatic method, and is constructed as shown below Copyboard glass Contact sensor Image processing block...
Page 102: Parts Replacement Procedure
Chapter 6 6.3 Parts Replacement Procedure 6.3.1 Developing Assembly 6.3.1.1 Removing the Developing Unit 0013-7330 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Open the left cover, and remove the drum unit. 2) Detach the reader left cover, front-left cover, internal cover, and delivery tray front cover.
Page 103: Chapter 7 Pickup/Feeding System
Chapter 7 Pickup/Feeding System...
Page 105 Contents Contents 7.1 Construction ...................................7-1 7.1.1 Outline......................................7-1 7.2 Detecting Jams ................................7-2 7.2.1 Jam Detection Outline.................................. 7-2 7.2.1.1 Outline..........................................7-2 7.2.1.2 Types of Jams........................................7-2 7.3 Cassette Pick-Up Unit ..............................7-3 7.3.1 Outline......................................7-3 7.3.2 Retry Pickup....................................7-3 7.3.3 Detecting the Size of Paper................................7-3 7.4 Manual Feed Pickup Unit ..............................7-4 7.4.1 Outline......................................
Page 107: Construction
Chapter 7 7.1 Construction 7.1.1 Outline 0013-1105 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine is not equipped with a paper width detection mechanism. It uses center reference, in which paper moves centered through the pickup/feeding/delivery path.
Page 108: Detecting Jams
Chapter 7 7.2 Detecting Jams 7.2.1 Jam Detection Outline 7.2.1.1 Outline 0013-1106 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine is equipped with 3 jam sensors and 1 jam switch used to motor the movement of paper. The presence/absence of paper or of a jam is checked at such times as programmed in advance in the CPU of the DC controller PCB and in relation to the presence/ absence of paper over a specific sensor at a given time.
Page 109: Cassette Pick-Up Unit
Chapter 7 7.3 Cassette Pick-Up Unit 7.3.1 Outline 0013-1108 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Paper is picked up from the cassette under the control of the CPU on the DC controller PCB and using the drive of the main motor (M1). When the cassette pickup solenoid (SL2) goes ON, the drive of the main motor (M1) is transmitted to the cassette pickup roller assembly to rotate the cassette pickup roller.
Page 110: Manual Feed Pickup Unit
Chapter 7 7.4 Manual Feed Pickup Unit 7.4.1 Outline 0013-1112 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Paper is picked up from the manual feed tray under the control of the CPU on the DC controller PCB and using the drive of the main motor (M1). When the manual feed pickup solenoid (SL5) goes ON, the drive of the main motor (M1) is transmitted as far as the manual feed pickup roller assembly to rotate the manual feed pickup roller.
Page 111: Duplex Feeding Unit
Chapter 7 7.5 Duplex Feeding Unit 7.5.1 Outline 0013-1111 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The duplex pickup operation of this machine is performed by driving the main motor (M1) under the control of the CPU installed on the DC controller PCB. When the trailing edge of the paper finished with printing on its top surface reaches the point 10 mm away from the delivery sensor (SR5), the duplex drive solenoid (SL1) turns on and the drive power of the main motor is transmitted to the delivery roller and duplex transport roller.
Page 112: Parts Replacement Procedure
Chapter 7 7.6 Parts Replacement Procedure 7.6.1 Pickup Roller 7.6.1.1 Removing the Cassette Pickup Roller 0013-1218 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the cassette. 2) Place the machine with the rear panel down. However, since the exhaust duct projects about 16 mm from other area of the rear panel, insert stacks of paper or the like under the rear panel so that the machine stands stably.
Page 113: Manual Pickup Roller
Chapter 7 F-7-14 7.6.6 Manual Feed Pickup Solenoid 7.6.6.1 Removing the Manual Pickup Solenoid F-7-11 0013-1232 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 7.6.4 Manual Pickup Roller 1) Detach the left cover and rear-left cover. 2) Disconnect the connector [1], remove the screw [2], and then remove the 7.6.4.1 Removing the Manual Pickup Roller manual tray pickup solenoid [3].
Page 114: Registration Roller
Chapter 7 6) Remove the two bosses [1], disconnect the connector [2], and then slide the registration sensor unit [3] toward you to remove it. F-7-17 7.6.8 Registration Roller 7.6.8.1 Removing the Registration Roller 0013-1235 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / F-7-20 7) Make a note of the positions ([A] to [C]) of two springs [1].
Page 115 Chapter 7 Each spring can be hooked at one of three positions. It is factory-hooked at the appropriate position for image adjustment. Once you have removed a spring, be sure to hook it at the original position. Install the red spring in the rear side, and install the colorlessness in the front side.
Page 116: Registration Sensor
Chapter 7 F-7-31 3) Remove the two bosses [1], disconnect the connector [2], and then slide the registration sensor unit [3] toward you to remove it. F-7-29 7.6.9 Registration Sensor 7.6.9.1 Removing the Registration Sensor 0013-1236 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the two shafts [1], and then remove the transfer guide [2].
Page 117: Feeding Roller
Chapter 7 F-7-37 F-7-34 When installing the duplex pickup solenoid, be sure to install the solenoid le- ver [1] on the arm [2]. 7.6.11 Feeding Roller 7.6.11.1 Removing the Cassete Feed Roller 0013-1223 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the cassette.
Page 118 Chapter 7 F-7-40 7) Remove the shaft [1], and remove the separation roller [2]. F-7-41 7-12...
Page 119: Chapter 8 Fixing System
Chapter 8 Fixing System...
Page 121 Contents Contents 8.1 Construction ...................................8-1 8.1.1 Specifications, Control Mechanisms, and Functions ........................8-1 8.1.2 Outline......................................8-1 8.2 Various Control Mechanisms............................8-2 8.2.1 Controlling the Fixing Film Temperature............................ 8-2 8.2.1.1 Outline..........................................8-2 8.2.1.2 Controlling the Fixing Film Temperature ...............................8-2 8.2.1.3 Target Temperatures by Mode ..................................8-2 8.3 Protective Functions...............................8-3 8.3.1 Outline......................................
Page 123: Construction
Chapter 8 8.1 Construction 8.1.1 Specifications, Control Mechanisms, and Functions 0013-1115 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-8-1 Item Function/Method Fixing method by fixing film + pressure roller Fixing heater Unitary flat heater incorporating both main heater and sub heater Fixing temperature detection [1] Main thermistor (TH1): Temperature control and fault detection...
Page 124: Various Control Mechanisms
Chapter 8 8.2 Various Control Mechanisms 8.2.1 Controlling the Fixing Film Temperature 8.2.1.1 Outline 0013-1181 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The fixing film unit has a plate-shaped fixing heater built into it for heating the fixing film. The fixing heater is equipped with 2 thermistor: a main thermistor in the middle and a sub thermistor at the end.
Page 125: Protective Functions
Chapter 8 Paper type Cassette Manual Duplex Fixing mode Target Initial number of Reamarks pickup feed tray initial fixing sheets (*2) pickup temperature (*1) Labels Heavy paper 210 deg C 1-5 (A4/LTR) 3hole punch paper Plain 210 deg C 1-30 (A4/LTR) Special Mode S: OFF 185 deg C 1-30 (A4/LTR)
Page 126 Chapter 8 when the main thermistor temperature does not reach the target value 20 seconds later.
Page 127: Parts Replacement Procedure
Chapter 8 8.4 Parts Replacement Procedure 8.4.1 Fixing Unit 8.4.1.1 Removing the Fixing Unit 0013-1240 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The height of the fixing unit is adjusted at 2 mounting points at the front (left door + front cover) prior to shipment.
Page 128: Installing The Fixing Unit
Chapter 8 F-8-10 9) Apply marking [1], remove 4 screws [2], and detach the fixing unit [3]. F-8-8 7) Release the hook, remove the fixing gear retainer [1], and then remove the fixing gear [2]. F-8-11 To install the fixing unit, follow "Installing the fixing unit". 8.4.1.2 Installing the Fixing unit 0013-1241 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF /...
Page 129: Pressure Roller
Chapter 8 5) Perform the following procedure by reversing the installation procedure. 8.4.2 Pressure Roller 8.4.2.1 Removing the Pressure Roller 0013-1242 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the fixing film unit. 2) Remove the screw [1], and then slide the fixing unit inlet guide [2] sideways to release it.
Page 130: Fixing Delivery Sensor
Chapter 8 F-8-20 5) Remove the two screws [1], and then remove the grounding plate [2] and guide [3]. F-8-17 3) Remove the two pressure spring [1], and then remove the two pressure plate [2]. F-8-21 6) Remove the fixing film unit [1]. F-8-22 8.4.4 Fixing Delivery Sensor 8.4.4.1 Removing the Delivery Sensor...
Page 131 Chapter 8 F-8-24...
Page 133: Chapter 9 External And Controls
Chapter 9 External and Controls...
Page 135 Contents Contents 9.1 Control Panel..................................9-1 9.1.1 Outline......................................9-1 9.2 Fans ....................................9-1 9.2.1 Outline......................................9-1 9.3 Power Supply System ..............................9-2 9.3.1 Power Supply ....................................9-2 9.3.1.1 Outline..........................................9-2 9.3.1.2 Rated Output of the Power Supply PCB .................................9-2 9.3.2 Protection Function ..................................9-3 9.3.2.1 Protective Functions......................................9-3 9.4 Parts Replacement Procedure............................9-4 9.4.1 External Covers....................................
Page 137: Control Panel
Chapter 9 9.1 Control Panel 9.1.1 Outline 0013-1186 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine's control panel consists of the following PCBs, and is controlled by the ASIC of the image processor PCB. Image processor Control panel PCB Key SW...
Page 138: Power Supply System
Chapter 9 9.3 Power Supply System 9.3.1 Power Supply 9.3.1.1 Outline 0013-1188 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / When the main power switch (SW1) is turned on, AC power is supplied to the low-voltage power supply circuit in the power supply PCB. The low-voltage power supply circuit supplies +3.3 V, +5 V, and +24 V to operate the machine.
Page 139: Protection Function
Chapter 9 9.3.2 Protection Function 9.3.2.1 Protective Functions 0013-1190 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The power supply PCB is equipped with an over-current/over-voltage protection mechanism to prevent damage to the power circuit in the event of an over-current or over-voltage, as caused by a short circuit or the like on the load side.
Page 140: Parts Replacement Procedure
Chapter 9 9.4 Parts Replacement Procedure 9.4.1 External Covers 9.4.1.1 External Covers 9.4.1.1.1 Detaching the Reader Rear Cover (Small) 0013-2399 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the screw [1], and then detach the reader rear cover (small). F-9-4 9.4.1.1.2 Detaching the Reader Rear Cover 0013-2400...
Page 141: Detaching The Reader Left Cover
Chapter 9 F-9-8 9.4.1.1.6 Detaching the Rear-left Cover 0013-2405 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Detach the rear cover and reader left cover. 2) Remove the two screws [1]. 3) Open the left door.
Page 142: Detaching The Right Cover
Chapter 9 F-9-10 9.4.1.1.8 Detaching the Right Cover 0013-2408 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Detach the rear cover. 2) To release the hooks at the lower right of the machine, float the right side of the machine about 5 cm above the edge of the desk and so on.
Page 143: Drive Unit
Chapter 9 1) Detach the toner supply bottle. 2) Remove the two screws [1]. 3) Release the two claws [2], and the remove the inner cover [3]. F-9-14 9.4.1.1.11 Detaching the Delivery Tray Front Cover 0013-7319 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Detach the reader left cover, the front-left cover, and the inner cover.
Page 144: Removing The Pickup Drive Unit
Chapter 9 9.4.3 Power Supply Unit 3) Release the cable from all clamps on the main drive unit. 4) Remove the five screws [1], and then remove the main drive unit [2]. 9.4.3.1 Removing the Power Supply PCB 0013-1996 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Detach the rear cover, the right cover, the inner cover, and the delivery tray front cover, and then remove the operation panel and delivery tray.
Page 145: Image Processor Pcb
Chapter 9 F-9-23 When mounting the screw surrounded with a circle, mount it with a grounded plate spring. 7) Disconnect the connector of the cable in the guide [1], remove the claw [2], and slide the guide [1] upward to remove it. 8) Remove the six screws [3], and then remove the IP cover [4].
Page 146: Procedure After Replacing The Image Processor Pcb
Chapter 9 F-9-27 9.4.7 Modular Jack PCB 9.4.7.1 Removing the Modular Jack PCB 0013-2000 F-9-26 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 9.4.5.2 Procedure after Replacing the Image Processor 1) Detach the rear cover. 2) Disconnect all connectors from the modular jack PCB.
Page 147: Network Pcb
Chapter 9 3) Remove the two screws [1] and relay PCB [2]. F-9-33 F-9-30 9.4.11 Interlock Switch 9.4.11.1 Removing the Interlock Switch When mounting the screw surrounded with a circle, mount it with a 0013-2031 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / grounded plate spring.
Page 148: Other
Chapter 9 F-9-36 9.4.13 Other 9.4.13.1 Removing the Speaker 0013-2011 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Detach the right cover and the rear cover. 2) Disconnect the connector [1], and then remove the cable from the cable guide.
Page 149: Chapter 10 Original Feeding System
Chapter 10 Original Feeding System...
Page 151 Contents Contents 10.1 Basic Construcion ..............................10-1 10.1.1 Outline...................................... 10-1 10.1.2 Drive Mechanism..................................10-1 10.2 Basic Operation................................10-2 10.2.1 Outline of Operation Mode ..............................10-2 10.2.2 Document Size Detection ................................ 10-4 10.2.3 Paper Pickup Operation ................................10-4 10.2.4 Reversal Operation................................... 10-4 10.2.5 Delivery Operation................................... 10-5 10.3 Detection Jams ................................10-7 10.3.1 Outline......................................
Page 153: Basic Construcion
Chapter 10 10.1 Basic Construcion 10.1.1 Outline 0013-1191 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The ADF is a feeding device used exclusively for stream reading, and its series of operations (original pickup, feeding, delivery) is performed using the drive of the ADF motor (M2001).
Page 154: Basic Operation
Chapter 10 10.2 Basic Operation 10.2.1 Outline of Operation Mode 0013-1193 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / This machine has 2 operation modes. This machine operates in the operation mode specified by the host machine to perform printing. Operation mode names, brief outline of operations, and associated print modes are given in the following table: T-10-2 Operation mode name...
Page 155 Chapter 10 [2] Forward Pickup/Reversal Delivery Operation The document flow is shown below. MEMO: This operation is performed for all double-sided documents irrespective of whether document widths are the same. Document Reversal Pickup Formation of loop Formation of loop Reverse side reading Reading Feed Feed...
Page 156: Document Size Detection
Chapter 10 10.2.2 Document Size Detection 0013-1194 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / This machine detects the original size while feeding the original. (Same-type mixed printing and banner paper printing are included.) The document feeder tray does not have a sensor for detecting the paper size.
Page 157: Delivery Operation
Chapter 10 M2001 M2001 Platen guide Registration roller F-10-7 b. Reversal/Feed 1 When the predetermined time has lapsed since the trailing edge of the fed original passed through the document edge sensor (SR2002), the ADF motor (M2001) stops. Immediately after this, the ADF motor turns in the reverse direction to feed the original to the registration roller and the roller release solenoid (SL2003) turns on to release the delivery roller.
Page 158 Chapter 10 a. The original that passed through the original feed/delivery position is fed by the delivery roller which is turned by the ADF motor (M2001). The delivery roller is normally held pressurized. It is released when the roller release solenoid (SL2003) turns on to reverse the original for duplex printing. M2001 M2001 Delivery roller...
Page 159: Detection Jams
Chapter 10 10.3 Detection Jams 10.3.1 Outline 0013-1198 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / This machine detects a jam using the sensors shown below. Document jam check timings are stored in the ROM on the image processor PCB to check whether a jam has occurred according to presence/absence of the document at the relevant sensor position.
Page 160: Parts Replacement Procedure
Chapter 10 10.4 Parts Replacement Procedure 10.4.1 ADF 10.4.1.1 Removing the ADF 0013-1245 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove one screw [1], and then detach the reader rear cover (small). F-10-15 10.4.2.2 Removing the Rear Cover 0013-1247...
Page 161: Removing The Pickup Tray
Chapter 10 1) Remove the feed frame unit. 2) Remove the three screws [1], and then remove the drive unit [2]. F-10-19 When reinstalling the drive unit, make sure that the pickup solenoid lock plate [1] is engaged with the gear. F-10-20 F-10-17 10.4.2.4 Removing the Pickup Tray...
Page 162: Adf Motor Unit
Chapter 10 F-10-24 4) Remove the two gears [1] and three screws [2], and then remove the bracket [3]. 5) Remove the clamp and edge saddle from the motor frame. The remaining part is the ADF motor unit [4]. F-10-22 10.4.5 ADF Motor Unit 10.4.5.1 Removing the ADF Motor 0013-1252...
Page 163: Pickup Roller
Chapter 10 When reinstalling the pickup/feed roller unit, care should be taken to the fol- lowing: 1. The arms [4] must be behind the shutters [1]. 2. The arms [4] must be behind the ribs [5]. 10.4.7 Pickup Roller 10.4.7.1 Removing the Pickup Roller 0013-1251 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the pickup/feed roller unit.
Page 164: Feed Roller
Chapter 10 10.4.12 Registration Sensor 10.4.9 Feed Roller 10.4.12.1 Removing the Registration Sensor 10.4.9.1 Removing the Feed Roller 0013-1449 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 0013-1445 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the front cover and open/close cover.
Page 165: Pick-Up Solenoid
Chapter 10 10.4.15 Registaration Solenoid 10.4.15.1 Removing the Registration Solenoid 0013-1453 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Remove the feed frame unit. 2) Remove the three screws [1], and then remove the drive unit [2]. F-10-36 3) Release the claw to remove the document edge sensor [1], and then disconnect the connector [2].
Page 167: Chapter 11 Maintenance And Inspection
Chapter 11 Maintenance and Inspection...
Page 169 Contents Contents 11.1 Periodically Replaced Parts ............................11-1 11.1.1 Periodically Replaced Parts ..............................11-1 11.2 Durables and Consumables ............................11-1 11.2.1 Durables ....................................11-1 11.3 Scheduled Servicing Basic Procedure........................11-1 11.3.1 Periodeical Service Items................................. 11-1...
Page 171: Periodically Replaced Parts
Chapter 11 11.1 Periodically Replaced Parts 11.1.1 Periodically Replaced Parts 0013-1259 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The machine does not have parts that require periodical replacement. 11.2 Durables and Consumables 11.2.1 Durables 0013-1260 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF /...
Page 173: Chapter 12 Standards And Adjustments
Chapter 12 Standards and Adjustments...
Page 175 Contents Contents 12.1 Image Adjustments ..............................12-1 12.1.1 Image parallelism adjustment ..............................12-1 12.2 Scanning System ................................12-2 12.2.1 Procedure after Replacing the CS ............................12-2 12.2.2 Procedure after Replacing the Copyboard Glass (if equipped with SEND functions) ............12-2 12.3 Electrical Components ...............................12-2 12.3.1 Procedure after Replacing the Image Processor PCB......................
Page 177: Image Adjustments
Chapter 12 12.1 Image Adjustments 12.1.1 Image parallelism adjustment 0014-5881 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Create a test chart, load it in the ADF, and make a copy of it. Test Sheet 10mm 10mm...
Page 178: Scanning System
Chapter 12 12.2 Scanning System 12.3.2 Actions to Take before All Clearing (Backing up the User Data) 12.2.1 Procedure after Replacing the CS 0013-1271 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 0013-1269 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / After replacing the contact sensor (CS), go through the following steps to...
Page 179: Adf
Chapter 12 12.4 ADF 12.4.1 Outline 12.4.1.1 Outline 0013-1273 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / This machine has the following adjustment items. Make the necessary ad- justments after replacing each part. T-12-3 Adjustment type Replaced parts...
Page 180: Leading Edge Registration Adjustment
Chapter 12 NUMERIC". 7) Press the OK key. 10±2mm 8) Using the arrow keys, select "42". 9) Using the numeric keys, change the value to determine the optimum value. (feeding direction) Next, press the OK key. (Default: 219) Copy of the test sheet If the registration cannot be set to the specified value using software, make adjustments again starting with the perpendicular adjustment.
Page 181: Chapter 13 Correcting Faulty Images
Chapter 13 Correcting Faulty Images...
Page 183 Contents Contents 13.1 Making lnitial Checks ..............................13-1 13.1.1 Site Environment ..................................13-1 13.1.2 Checking the Paper .................................. 13-1 13.1.3 Checking the Placement of Paper ............................13-1 13.1.4 Checking the Durables ................................13-1 13.1.5 Checking the Units and Functional Systems ........................... 13-1 13.1.6 Others .......................................
Page 185: Making Lnitial Checks
/ / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / a. Be sure the paper being used is of a type recommended by Canon. b. Be sure that the paper is not moist. Try using paper fresh out of package.
Page 186: Others
Chapter 13 - Check whether no fuse on PCBs is blown. - Check whether the user uses the machine properly. 13.1.6 Others 0013-1268 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / If a machine is brought from a cold to warm room, its inside can start to develop condensation, leading to various problems.
Page 187: Outline Of Electrical Components
Chapter 13 13.2 Outline of Electrical Components 13.2.1 Clutch/Solenoid 13.2.1.1 List of Clutches/Solenoids/Motors/Fans 0013-1282 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / <Main body> T-13-1 Symbol Name Function Part No. Connection jack No. Error Registration clutch Drives the registration roller.
Page 188: Sensor
Chapter 13 SL2003 M2001 SL2001 SL2002 F-13-2 13.2.2 Sensor 13.2.2.1 List of Sensors 0013-1283 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / <Main body> T-13-3 Symbol Name Function Part No. Connection jack No. Jam code SR401 CS HP sensor...
Page 189: Lamps, Heaters, And Others
Chapter 13 Symbol Name Function Part No. Connection jack No. Error SR2002 Document edge sensor Detects edge of paper. WG8-5696 J406 (Analog processor PCB) 0007, 0008, 0009 SR2003 Registration sensor Detects registration paper. WG8-5696 J406 (Analog processor PCB) 0007, 0010 SR2004 Separation rear sensor Detects paper after...
Page 190 Chapter 13 <ADF> There are no parts applicable to ADF. 13-6...
Page 191: Pcbs
Chapter 13 13.2.4 PCBs 13.2.4.1 List of PCBs 0013-1284 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / <Main body> T-13-6 Symb Name Function Part No. Image processor PCB Processes output image data 12MB: FM2-5044(except USA), FM2-6080(for USA) 16MB: FM2-5045(except USA), FM2-6081(for USA) DC controller PCB...
Page 192 Chapter 13 [10] [14] [13] [12] [11] [13] F-13-6 <ADF> There is no circuit board in ADF. 13-8...
Page 193: Chapter 14 Self Diagnosis
Chapter 14 Self Diagnosis...
Page 195 Contents Contents 14.1 Error Code Details ..............................14-1 14.1.1 Error Code Details ................................... 14-1 14.2 Jam Code..................................14-2 14.2.1 Jam Codes (Main body) ................................14-2 14.2.2 Jam Codes (ADF) ..................................14-2 14.3 FAX Error Codes ...............................14-3 14.3.1 Outline...................................... 14-3 14.3.1.1 Error Code Outline ......................................14-3 14.3.2 User Error Code ..................................
Page 197: Error Code Details
Chapter 14 14.1 Error Code Details 14.1.1 Error Code Details 0013-1429 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-14-1 Display Detail Code Main Cause/Symptom Countermeasure Code E000 0000 Startup error The temperature detected by the main or sub thermistor does - Check the fixing film connector.
Page 198: Jam Code
Chapter 14 Display Detail Code Main Cause/Symptom Countermeasure Code E730 0000 inside error of the image processor PCB (PDL system error) - Replace the image processor PCB. The inside of the image processor PCB is faulty. E733 0000 Erroneous communication between controller and printer Cannot communicate with the printer at startup.
Page 199: Fax Error Codes
Chapter 14 14.3 FAX Error Codes 14.3.1 Outline 14.3.1.1 Error Code Outline 0013-1430 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD or reports, showing the nature (symptoms) of the fault. Using the error code, the user or the service man can readily find out how to correct the fault by simply referring to the User's Manual or service manual.
Page 200 Chapter 14 Tx/Rx Description ##0288 [Tx] after transmission of EOP, a signal other than PIN, PIP, MCF, RTP, or RTN has been received. ##0289 [Tx] after transmission of EOM, a signal other than PIN, PIP, MCF, RTP, or RTN has been received. ##0290 [Tx] after transmission of MPS, a signal other than PIN, PIP, MCF, RTP, or RTN has been received.
Page 201: Chapter 15 Service Mode
Chapter 15 Service Mode...
Page 203 Contents Contents 15.1 Outline..................................15-1 15.1.1 Outline of Service Mode ................................15-1 15.1.2 Using the Mode..................................15-2 15.2 Default settings ................................15-2 15.2.1 Service Mode Menus ................................15-2 15.3 Setting of Bit Switch (SSSW)............................15-8 15.3.1 Outline...................................... 15-8 15.3.1.1 Bit Switch Composition ....................................15-8 15.3.2 SSSW-SW01....................................
Page 204 Contents 15.4.4 <No.007 ATT transmission level> ............................15-13 15.4.5 <No.008 V.34 modulation speed upper limit> ........................15-13 15.4.6 <No.009 V.34 data speed upper limit>..........................15-13 15.4.7 <No.010 Frequency of the pseudo CI signal> ........................15-13 15.5 Setting of Numeric Parameter (NUMERIC Param.)....................15-13 15.5.1 Numerical Parameter Composition............................
Page 205 Contents 15.7.1.2.5 Detailed Discussions of Bit 5 ................................15-22 15.7.1.2.6 Detailed Discussions of Bit 7 ................................15-22 15.7.1.3 SSSW-SW15 ......................................15-22 15.7.1.3.1 List of Function ....................................15-22 15.7.1.3.2 Detailed Discussions of Bit 3 ................................15-22 15.7.2 Numerin Parameter Settings (Numeric Prama.) ........................15-23 15.7.2.1 Numeric Parameter Functional configuration ............................15-23 15.7.2.2 <031: Top registration adjustment (manual feed tray)>...
Page 207: Outline
Chapter 15 15.1 Outline 15.1.1 Outline of Service Mode 0013-1301 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The items that follow may be checked/set using the machine's service mode, which is designed the way the service mode used in fax machines is designed in terms of contents and operation.
Page 208: Using The Mode
Chapter 15 15.1.2 Using the Mode 0013-1302 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / <Operation at the time of Bit SW> <Operation at the time of Parameter> 1) Selecting Service Mode 1) Selecting Service Mode Press the Additionalfunctions Press the Additionalfunctions...
Page 209 Chapter 15 #MENU Initial setting Range of Function setting 01: - 04: not used ON/OFF NL equalizer setting 0: DIAL line monitor setting 1: SERVICEMAN [1] 2: SERVICEMAN [2] 3: OFF 0-15 transmission level setting 0: 3429 V.34 baud rate 1: 3200 2: 3000 3: 2800...
Page 210 Chapter 15 #NUMERIC Param. Initial setting Range of setting Function 001: not used 002: 10 (10%) (1 - 99) RTN signal transmission condition (1) setting 003: 15 (15lines) (2 - 9) RTN signal transmission condition (2) setting 004: 12 (12times) (1 - 99) RTN signal transmission condition (3) setting 005:...
Page 211 Chapter 15 #SCAN Initial Range setting Explanation setting #SCAN SW SW1 - SW50 Not used #SCAN 001: - 023: Not used NUMERIC 024: 300 to 450, one CS scan position during ADF scanning. unit=0.1mm 025: Not used 026: 6 to 48, one Distance from the standby position of CIS to the shading start unit=0.1mm point.
Page 212 Chapter 15 #PRINT Initial setting Range setting Explanation #PRINT SW SW01 - SW04 Not used SW05 10000000 Horizontal scanning priority record SW06 - SW13 Not used SW14 00000000 Special mode setting SW15 00000000 IFAX Permission of split recording of text data SW16 - SW50 Not used #PRINT...
Page 213 Chapter 15 #REPORT Setting Function #REPORT SW Not used #REPORT OUTPUT SERVICE DATA LIST Output of service data list SYSTEM DATA LIST Output of system data list SYSTEM DUMP LIST Output of system dump list COUNTER LIST Output of counter list ERROR LOG LIST Output of error log list SPEC LIST...
Page 214: Setting Of Bit Switch (Sssw)
Chapter 15 15.3 Setting of Bit Switch (SSSW) 15.3.1 Outline 15.3.1.1 Bit Switch Composition 0013-1304 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The items registered and set by each of these switches comprise 8-bit switches. The figure below shows which numbers are assigned to which bits. Each bit has a value of either 0 or 1.
Page 215: Detailed Discussions Of Bit 2
Chapter 15 T-15-3 Function not used not used the number of final flag sequences of protocol signals Reception mode after CFR signal transmission high speed high speed/low speed the length of the period of ignoring low speed signals after 1500 ms 700 ms CFR output not used...
Page 216: Sssw-Sw12
Chapter 15 15.3.5.3 Detailed Discussions of Bit 2 0013-1317 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Use it to enable/disable millimeter/inch conversion in sub scanning direction for images read in text/photo mode while bit 1 is set to '1'. Scanning direction in conversion follows the Bit 2 setting of SW14.
Page 217: Sssw-Sw14
Chapter 15 15.3.8 SSSW-SW14 15.3.8.1 List of Functions 0013-1321 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-15-10 Function not used not used direction of scanning for inch/mm conversion both main and sub sub scanning scanning directions direction only...
Page 218: Sssw-Sw30
Chapter 15 15.3.10 SSSW-SW30 15.3.10.1 List of Functions 0013-1331 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-15-12 Function Not used Not used Not used Not used Not used New dial tone detection method Detect with the new Detect with the method.
Page 219: 005 Nl Equalizer
Chapter 15 15.4.2 <No.005 NL equalizer> 0013-1334 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Use it to enable-disable the NL equalizer. If errors occur often during communication because of the condition of the line, enable (ON) the NL equalizer. Any of the following error codes may be indicated at time of transmission because of the line condition: ##100, ##101, ##102, ##104, ##201, ##281, ##282, ##283, ##750, ##755, ##765, ##774, ##779, ##784, ##789 Any of the following error codes may be indicated at time of transmission because of the line condition:...
Page 220: 005: Ncc Pause Length (Pre-Id Code)
Chapter 15 Item Range of settings CNG detection level at time of fax/tel switchover 0 to 7 pseudo RBT transmission level at time of fax/tel switchover 10 to 20 0 to 20 (120/230V) Answering machine connection function signal detection time 0 to 999 preamble detection time length for V21 low-speed flag 20 (x 10ms)
Page 221: 020: Pseudo Ci Signal Pattern On Time Length><021: Pseudo Ci Signal Pattern Off Time Length (Short)><022: Pseudo Ci Signal Pattern Off Time Length (Long)
Chapter 15 Use it to set the pattern of the pseudo RBT signal transmitted at time of a fax/tel switchover. 15.5.11 <020: pseudo CI signal pattern ON time length><021: pseudo CI signal pattern OFF time length (short)><022: pseudo CI signal pattern OFF time length (long)> 0013-1350 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Use it to set the pseudo CI signal pattern transmitted at time of a fax/tel switchover.
Page 222 Chapter 15 Seri Counter type Print system Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Local Repo Local Repo Local Repo Local Repo copy print print copy print print copy print print copy print print print print print print...
Page 223 Chapter 15 Seri Counter type Print system Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Local Repo Local Repo Local Repo Local Repo copy print print copy print print copy print print copy print print print print print print...
Page 224: Setting Of Scanner Functions (Scanner)
Chapter 15 Serial Counter type Scan system No. on Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S counter Total FileS FileS Total Total FileS Total check scan mail hare mail hare mail scan scan mail hare mail FileS mail...
Page 225: 024:Cis Scan Position During Adf Scanning
Chapter 15 Function Default Setting range Unit 193: ADF special paper, standardized size: LGL 0 : LEGAL misidentification-ready 1 : FOOLSCAP 2 : M_OFFICIO 3 : A_FOOLSCAP 4 : FOLIO 5 : G_LEGAL 6 : A_OFFICIO 7 : B_OFFICIO 194: ADF special paper, standardized size: LTR 0 : LTR misidentification-ready...
Page 226: 043: Horizontal Scan End Position Correction ((Copy:scanning On Adf)
Chapter 15 15.6.11 <043: Horizontal scan end position correction ((copy:scanning on ADF)> 0013-1365 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Adjust the position at which horizontal scanning of a document being copied ends (when scanning on a document fed from ADF). The larger the adjustment value, the narrower the bottom margin of the image becomes.
Page 227: 213: Xyz Correction Value (X) Of Standard White Plate> (Equipped With Send Functions)
Chapter 15 15.6.21 <213: XYZ correction value (X) of standard white plate> (equipped with SEND functions) 0013-8781 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / If you replaced the image processor PCB, enter values indicated on the service label. If you have replaced the document glass, enter values indicated on the new document glass and write the values on the service label.
Page 228: Sssw-Sw14
Chapter 15 15.7.1.2 SSSW-SW14 15.7.1.2.1 List of Functions 0013-1381 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / T-15-18 Function Transfer bias pressure reduction mode Enable Disable Not used Black belt addition mode Enable Disable Not used...
Page 229: Numerin Parameter Settings (Numeric Prama.)
Chapter 15 Select whether split recording is to be enabled when text data such as a header and body text is recorded. Selecting "Set" may split text data when a small paper size such as A5 is selected. In this case, a page may be split in the middle of a character string. 15.7.2 Numerin Parameter Settings (Numeric Prama.) 15.7.2.1 Numeric Parameter Functional configuration 0013-1389...
Page 230: 042: Target Fixing Temperature Adjustment (Cassette 2)
Chapter 15 15.7.2.11 <042: Target fixing temperature adjustment (cassette 2)> 0013-1403 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Lower the fixing temperature from the target temperature setting to reduce the chances of fixing offsets and curled or stuck delivered sheets occurring with paper picked from cassette 2.
Page 231: Registration Of Accessories (Acc)
Chapter 15 15.8 Registration of Accessories (ACC) 15.8.1 Accessory Registration 0013-7948 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The table below gives summary description of the accessories available. Item Explanation #ACC CARD Card reader installation setting...
Page 232 Chapter 15 - Maintenance/parts counter all clear Execute service mode > CLEAR > COUNTER to clear all maintenance/parts counters. - Counter clear on parts replacement Press the numeric keypad key 0 after displaying the counter for a part just replaced, and the counter will be cleared individually. 15-26...
Page 233: Service Report (Report)
Chapter 15 15.10 Service Report (REPORT) 15.10.1 Report Output 0013-1411 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The table below lists the kinds of reports that are supported. Item Explanation SERVICE DATA LIST Service mode service soft switch output (SSSW, MENU, NUMERIC Param., SPECIAL, NCU, SCAN, PRINT, SYSTEM, ROM, start date)
Page 234 Chapter 15 F-15-7 *1: TX, number of total pages transmission. *2: Total number of pages transmitted/received according to original size. *3: RX, number of total pages reception. *4: Total number of pages transmitted and received for each modem speed *5: Total number of pages transmitted/received in connection with different modem speeds (Standard, Fine, Super Fine, Ultra Fine). *6: Total number of pages transmitted and received for each coding method *7: Total number of pages transmitted and received in each mode *8: Total number of pages printed/scanned...
Page 235: Counter List
Chapter 15 T-15-22 Indication sample ##280 ##280 ##281 ##282 number of errors number of errors number of errors It provides error information on the 3 most recent communications. 2003 09/02 TUE 12:00 #1 LATEST #000 START TIME 09/02 10:00 OTHER PARTY 12345678 MAKER CODE 10001000...
Page 236 Chapter 15 07/12/2005 13:07 FAX *************************************** *** JAM/ERR LOG REPORT *************************************** [1] [2] [3] [4] [5] [6] [8] [9] [10] 01 04/12 12:17 20:03 4 0012 000026 1 A4 20 04/12 12:17 20:03 4 0012 000026 1 A4 [1] [2] [3] [4] [5] 01 04/12 12:17 15:36 3 0010 0000 000691...
Page 237: Spec List
Chapter 15 Error history description (ERR) Item Explanation Error code Error code (4-digit code; for a definition of the code, see the "Error Code" Chapter.) Detail code Detail code of the error code (4-digit code; for a definition of the code, see the "Error Code" Chapter.) Total counter display 15.10.6 Spec List...
Page 238: Service Label
Chapter 15 [9] Option ROM availability [10] USB memory availability [11] No. 1/No. 2 paper full sensor sensor availability [12] USB serial number [13] MAC address [14] Backup battery availability [15] Anlog purocessor PCB version 15.10.7 Service Label 0013-1417 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Enter the value given in the service label affixed to the rear cover when it has been replaced with a new one.
Page 239: Download (Download)
Chapter 15 15.11 Download (DOWNLOAD) 15.11.1 Download 0013-1418 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / The following parts of this unit can be upgraded by executing download mode using the service support tool (SST) (for more information, see the "Upgrading" section): Main unit - Flash ROM (system + boot) mounted on the image processor PCB...
Page 240: Test Mode (Test)
Chapter 15 15.15 Test Mode (TEST) 15.15.1 D-RAM Test<(1) D-RAM TEST> 0013-1421 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / D-RAM Test((1) D-RAM) Press the numeric keypad key 1 on the test mode menu to select the D-DRAM test. Press numeric keypad keys 1 and 2 during the D-DRAM test to carry out the individual tests described below.
Page 241: Modem Test ((4) Modem Test)
Chapter 15 Use it to make sure that the print Use it to make sure that the print pattern does not have white lines pattern does not have contraction/ or uneven image. elongation of an image or dirt/black line.s F-15-13 15.15.4 MODEM Test ((4) MODEM TEST) 0013-1425 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF /...
Page 242 Chapter 15 use the keypad. Keypad Frequency 462Hz 1100Hz 1300Hz 1500Hz 1650Hz 1850Hz 2100Hz MEMO: The frequency and the output level of individual frequencies are in keeping with the output level set in service mode. G3 Signal Transmission Test A press on '4' on the keypad from the MODEM test menu selects the G3 signal transmission test. In this test, the following G3 signals from the modem are trans- mitted using the telephone line terminal and the speaker.
Page 243: Function Test <(6) Function Test
Chapter 15 Left/right arrow key Transmission speed 4800bps 7200bps 9600bps < 12000bps 14400bps 16800bps 19200bps 21600bps > 24000bps 26400bps 28800bps 31200bps 33600bps 15.15.5 FUNCTION TEST <(6) FUNCTION TEST> 0013-1426 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / Function test ((6) FUNCTION TEST) Press the numeric keypad key 6 on the test mode menu to select the function test.
Page 244 Chapter 15 6-3:SENOR [1] - [8] Press numeric keypad key 1. Press numeric keypad key 0. Press numeric keypad key 0. SENSOR CHECK SENSOR NORMAL CAS 0 REG 0 0:NORMAL 1:LATCH [0] - [2] DEL 0 0 MULTI 0 Select a sensor mode. CAS:Cassette paper sensor (SR9): 0/Document presence, 1/Document absence 0: NORMAL REG:Registration sensor (SR11): 0/Document presence, 1/Document absence...
Page 245 Chapter 15 Press numeric keypad key 4. REF xxx ANT xxx |ANT - LEF| xxx REF: Toner reference voltage (A/D value) ANT: Toner antenna voltage (A/D value) ANT - LEF: Differential voltage (A/D value) Press numeric keypad key 5. BSCT on BDOC[A3 ] BDSS3-0 [of of of of] BSCT: Not used...
Page 246 Chapter 15 - LCD test Start the OPERATION PANEL test by pressing the start key. The LCD test is carried out first, displaying all-H characters. Press the start key once again to produce a total black display. - LED lamp test Press the start key after the LCD test to select the LCD lamp test, turning on all lamps on the operation panel.
Page 247: Roller Cleaning Mode ((0) Roller Clean)
Chapter 15 6 - 7 : O P E R A T I O N P A N E L LCD test Press the start key. All-H character display Press the start key. All-black display Press the start key. All-LED illumination LED lamp test Press the start key.
Page 249: Chapter 16 Upgrading
Chapter 16 Upgrading...
Page 251 Contents Contents 16.1 Outline..................................16-1 16.1.1 Overview of Upgrade................................16-1 16.1.2 Overview of Service Support Tool ............................16-1 16.2 Making Preparations ..............................16-1 16.2.1 Registering the System Software ............................. 16-1 16.2.2 Connection ....................................16-3 16.3 Downloading System Software..........................16-4 16.3.1 Downloading System ................................16-4 16.3.1.1 Downloading Procedure....................................16-4 16.3.2 Downloading BOOT ................................
Page 253: Outline
Chapter 16 16.1 Outline 16.1.1 Overview of Upgrade 0013-1286 iR1018 This machine and options can be upgraded by downloading system software programs from the personal computer (hereafter called as the PC) in which a service support tool (hereafter called SST) has been loaded. System software programs and upgrade tools are listed in the following table: T-16-1 Type...
Page 254 Chapter 16 [System Software Registration Procedure] 1) Start the PC. 2) Insert the system CD in the PC. 3) Start SST. 4) Click the "Register Firmware" button. F-16-2 5) Select the drive in which the system CD is inserted, and then click the "SEARCH" button. F-16-3 6) A list of system software programs contained in the system CD is displayed.
Page 255: Connection
Chapter 16 F-16-4 7) When the system software program registration result appears, click the OK button. F-16-5 16.2.2 Connection 0013-1289 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / 1) Turn off the main power switch of this machine, and then disconnect the cables connected to this machine. 2) Connect USB connector on the back of this machine to the PC using the USB cable [1].
Page 256: Downloading System Software
Chapter 16 16.3 Downloading System Software 16.3.1 Downloading System 16.3.1.1 Downloading Procedure 0013-1290 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / To download the SYSTEM software, use the steps given for the BOOT software. 16.3.2 Downloading BOOT 16.3.2.1 Downloading Procedure 0013-1291...
Page 257 Chapter 16 F-16-9 5) Turn on the power switch of the host machine. 6) Press the following keys on the control panel to enter the service mode. Additional Functions Key > 2 Key > 8 Key > Additional Functions Key 7) Using the plus (+) or minus (-) key, select "#DOWNLOAD".
Page 258 Chapter 16 F-16-11 11) Click "BootROM Download" on the Selecting a Job screen. F-16-12 12) Select the version of the system software to download from the list. Check that the selected version is displayed in "Selected Version", and then click the "START"...
Page 259 Chapter 16 F-16-13 13) While the received data is being written to the flash ROM after completion of downloading, the following screen is displayed: F-16-14 Never turn off the power switch of the machine while the data is being written to the flash ROM. If it becomes impossible to start this machine after turning its power switch off, the image processor PCB must be replaced.
Page 260 Chapter 16 F-16-15 15) When the Selecting a Job screen appears, click "Return to Main Menu". F-16-16 16) Click the "OK" button to return to the menu screen of SST. 16-8...
Page 261: Other Upgrade Methods
Chapter 16 F-16-17 17) If the downloading is finished, click the "Exit" button and turn OFF/ON the main power switch. F-16-18 16.3.3 Other Upgrade Methods 16.3.3.1 Downloading the PCL Software 0013-1292 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / To download the software for the option PCL board, use the steps given for the BOOT software.
Page 263: Service Tools
Chapter 17 Service Tools...
Page 265 Contents Contents 17.1 Service Tools................................17-1 17.1.1 Special Tools.................................... 17-1...
Page 267: Special Tools
Chapter 17 17.1 Service Tools 17.1.1 Special Tools 0013-1293 / / / / iR1018 / iR1018J / / iR1022A / iR1022F / iR1022i / iR1022iF / In addition to the standard tools set, you will need the following special tools for servicing of the machine: T-17-1 Tool name Tool No.
Page 269 Sep 22 2006...

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Imagerunner ir1019 series Imagerunner ir1022 series Imagerunner ir1023 series Imagerunner ir1018 series

Canon ImageRUNNER 1022iF Service Manual

Chapter 1 Introduction

Chapter 2 Installation

Chapter 3 Basic Operation

Chapter 4 Original Exposure System

Chapter 5 Laser Exposure

Chapter 6 Image Formation

Chapter 7 Pickup/Feeding System

Chapter 8 Fixing System

Chapter 9 External and Controls

Chapter 10 Original Feeding System

Chapter 11 Maintenance and Inspection

Chapter 12 Standards and Adjustments

Chapter 13 Correcting Faulty Images

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Summary of Contents for Canon ImageRUNNER 1022iF