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Canon iR1019 Service Manual

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Service Manual

iR1018/1019/1022/1023 Series
Sep 22 2006
fineline6

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Summary of Contents for Canon iR1019

  • Page 1: Service Manual

    Service Manual iR1018/1019/1022/1023 Series Sep 22 2006 fineline6...
  • Page 2 fineline6...
  • Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 6 fineline6...
  • Page 7 Contents Contents Chapter 1 Introduction 1.1 System Construction ..........................1- 1 1.1.1 System Configuration .............................. 1- 1 1.2 Product Specifications ..........................1- 4 1.2.1 Names of Parts................................ 1- 4 1.2.1.1 External View (Front) ................................1- 4 1.2.1.2 External View (Rear)................................1- 4 1.2.1.3 Cross-Section (Main body) ..............................
  • Page 8 Contents 3.1.2 Functional Block Diagram ............................3- 2 3.1.3 Image Processor PCB .............................3- 2 3.1.4 DC Controller PCB..............................3- 3 3.1.5 Analog Processor PCB ............................3- 4 3.1.6 Power Supply PCB ..............................3- 4 3.1.7 Relay PCB ................................3- 4 3.1.8 Control Panel PCB..............................3- 4 3.1.9 NCU PCB (if equipped with fax functions) .......................3- 4 3.1.10 Network PCB (if equipped with network functions) ....................3- 4 3.1.11 Modular Jack PCB (if equipped with fax functions)....................3- 4...
  • Page 9 Contents 6.2 Image Formation Process ..........................6- 3 6.2.1 Reproduction Processes ............................6- 3 6.3 Parts Replacement Procedure ........................6- 4 6.3.1 Developing Assembly .............................. 6- 4 6.3.1.1 Removing the Developing Unit ..............................6- 4 6.3.2 Transfer Charging Roller ............................6- 4 6.3.2.1 Removing the Transfer Charging Roller ..........................

  • Page 10: Table Of Contents

    Contents 8.1 Construction ............................... 8- 1 8.1.1 Specifications, Control Mechanisms, and Functions ....................8- 1 8.1.2 Outline..................................8- 1 8.2 Various Control Mechanisms ........................8- 2 8.2.1 Controlling the Fixing Film Temperature........................8- 2 8.2.1.1 Outline...................................... 8- 2 8.2.1.2 Controlling the Fixing Film Temperature..........................8- 2 8.2.1.3 Target Temperatures by Mode ..............................

  • Page 11: Outline

    Contents 9.4.11 Interlock Switch..............................9- 11 9.4.11.1 Removing the Interlock Switch............................. 9- 11 9.4.12 Fans..................................9- 11 9.4.12.1 Removing the Heat Discharge Fan ............................9- 11 9.4.13 Other..................................9- 12 9.4.13.1 Removing the Speaker................................. 9- 12 Chapter 10 Original Feeding System 10.1 Basic Construcion ...........................10- 1 10.1.1 Outline .................................

  • Page 12: Outline

    Contents Chapter 11 Maintenance and Inspection 11.1 Periodically Replaced Parts........................11- 1 11.1.1 Periodically Replaced Parts ..........................11- 1 11.2 Durables and Consumables ........................11- 1 11.2.1 Durables................................11- 1 11.3 Scheduled Servicing Basic Procedure ....................11- 1 11.3.1 Periodeical Service Items.............................11- 1 Chapter 12 Standards and Adjustments 12.1 Image Adjustments ..........................

  • Page 13: Outline

    Contents 14.3.1 Outline ................................. 14- 3 14.3.1.1 Error Code Outline ................................14- 3 14.3.2 User Error Code..............................14- 3 14.3.2.1 User Error Code ................................... 14- 3 14.3.3 Service Error Code .............................. 14- 3 14.3.3.1 Service Error Code................................14- 3 Chapter 15 Service Mode 15.1 Outline ..............................15- 1 15.1.1 Outline of Service Mode ............................
  • Page 14 Contents 15.4.1 Menu Switch Composition..........................15- 12 15.4.2 <No.005 NL equalizer> ............................15- 13 15.4.3 <No.006 telephone line monitor> ........................15- 13 15.4.4 <No.007 ATT transmission level> ........................15- 13 15.4.5 <No.008 V.34 modulation speed upper limit> ....................15- 13 15.4.6 <No.009 V.34 data speed upper limit>.......................15- 13 15.4.7 <No.010 Frequency of the pseudo CI signal>....................15- 13 15.5 Setting of Numeric Parameter (NUMERIC Param.)................

  • Page 15: Outline

    Contents 15.7.2 Numerin Parameter Settings (Numeric Prama.) ....................15- 23 15.7.2.1 Numeric Parameter Functional configuration........................15- 23 15.7.2.2 <031: Top registration adjustment (manual feed tray)> ..................... 15- 23 15.7.2.3 <032: Top registration adjustment (cassette)>........................15- 23 15.7.2.4 <033: Top registration adjustment (duplex unit)>....................... 15- 23 15.7.2.5 <034: Left-end registration adjustment (manual feed tray)>...
  • Page 16 Contents 16.3.2 Downloading BOOT .............................16- 4 16.3.2.1 Downloading Procedure............................... 16- 4 16.3.3 Other Upgrade Methods............................16- 9 16.3.3.1 Downloading the PCL Software ............................16- 9 Chapter 17 Service Tools 17.1 Service Tools ............................17- 1 17.1.1 Special Tools................................17- 1 fineline6...

  • Page 17: Circuit Diagram

    Circuit Diagram iR1018/1019/1022/1023 Series Sep 22 2006 fineline6...
  • Page 18 J104 VDO1 J102 J1 P J104 VDO1 J102 J104 VDO2 J102 J1 P J102 J104 VDO2 J102 J102 J104 R117 J1 P CNT0 J102 J102 J 3P J1 P J104 R118 J102 CNT1 J102 J104 J1 P J102 R119 CNT2 J 3P J102 J104...
  • Page 19 General Timing Chart / General Circuit Diagram iR1018/1019/1022/1023 Series Sep 22 2006 fineline6...
  • Page 20 Contents 1 General Timing Chart ..........................1 ADF ............................... 1 Reader Unit ............................2 Printer..............................3 2 General Circuit Diagram......................... 5 General Circuit Diagram........................5 fineline6...

  • Page 21: Parts Catalog

    PARTS CATALOG iR1018/1018J/1019J/1022/ 1022A/1022F/1022i/1022iF/ 1022J/1023/1023iF/1023N Oct 2 2006 fineline6...

  • Page 22: Control Panel

    Contents NUMERICAL INDEX iR1018/1018J/1019J/1022/1022A/1022F/1022i/1022iF/1022J/1023/1023iF/ 1023N ....................1-1 iR1018/1018J/1019J/1022/1022A/1022F/1022i/1022iF/1022J/1023/ 1023iF/1023N ASSEMBLY LOCATION DIAGRAM ........2-1 PACKAGE COMPONENTS ...........2-3 EXTERNAL COVERS, PANELS, ETC........2-5 INTERNAL COMPONENTS 1 ..........2-8 INTERNAL COMPONENTS 2 ..........2-12 LEFT DOOR ASSEMBLY ............2-16 CONTROL PANEL ASSEMBLY ..........2-18 COPYBOARD COVER ASSEMBLY ........2-20 ADF ASSEMBLY ..............2-22 DOCUMENT TRAY ASSEMBLY .........2-25 OPEN/CLOSE PANEL ASSEMBLY ........2-27...
  • Page 23 Portable Manual iR1018/1019/1022/1023 Series Sep 22 2006 fineline6...
  • Page 24 Contents Contents Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts ..........................1 1.1.1Periodically Replaced Parts .........................1 1.2 Durables and Consumables..........................1 1.2.1Durables ................................1 1.3 Scheduled Servicing Basic Procedure ......................1 1.3.1Periodeical Service Items ..........................1 Chapter 2 Standards and Adjustments 2.1 Image Adjustments..............................3 2.1.1Image parallelism adjustment ........................3 2.2 Scanning System ..............................4 2.2.1Procedure after Replacing the CS ......................4...

  • Page 25: Outline

    Contents 5.1.1 Service Soft Switch Settings (SSSW) ..................... 19 5.1.1.1 Outline..............................19 5.1.1.2 SSSW-SW01 ............................19 5.1.1.3 SSSW-SW03 ............................19 5.1.1.4 SSSW-SW04 ............................20 5.1.1.5 SSSW-SW05 ............................20 5.1.1.6 SSSW-SW12 ............................21 5.1.1.7 SSSW-SW13 ............................21 5.1.1.8 SSSW-SW14 ............................22 5.1.1.9 SSSW-SW28 ............................
  • Page 26 Contents 5.1.4.9 <041: Vertical scan start position adjustment (when scanning on a document fed from ADF)> 5.1.4.10 <042: Horizontal scan start position adjustment (when scanning on a document fed from ADF)> ................................31 5.1.4.11 <043: Horizontal scan end position correction ((copy:scanning on ADF)> ......31 5.1.4.12 <044: Horizontal scan end position correction (superfine:scanning on ADF)>......31 5.1.4.13 <045: Horizontal scan end position correction (fine:scanning on ADF)>........31 5.1.4.14 <046: Horizontal scan end position correction (standard:scanning on ADF)>...

  • Page 27: System Construction

    Contents 5.1.13.6 Roller cleaning mode ((0) ROLLER CLEAN)................52 Chapter 6 Outline of Components 6.1 Clutch/Solenoid ..............................53 6.1.1List of Clutches/Solenoids/Motors/Fans ....................53 6.2 Sensor................................. 54 6.2.1List of Sensors ............................. 54 6.3 Lamps, Heaters, and Others ........................... 55 6.3.1List of Lamps, Heaters, and Others ......................55 6.4 PCBs ...................................

  • Page 28: Installation Procedure

    Installation Procedure iR1018/1019/1022/1023 Series Sep 22 2006 fineline6...

  • Page 29: Installing The Card Reader

    Contents Contents Chapter 1 Installation Procedure 1.1 Installing the Card Reader..........................2 1.1.1Points to Note ..............................2 1.1.2Checking the Contents..........................2 1.1.3Installation Procedure ..........................4 1.1.4Registering the Card IDs ........................... 10 fineline6...

This manual is also suitable for:

Ir1018Ir022Ir1023

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