Epever Tracer AN Series User Manual

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User manual (40 pages)

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USER MANUAL

TRACER AN SERIE - MPPT SOLAR LADEREGLER

Tracer6210AN

Tracer5415AN/Tracer6415AN

Tracer5420AN/Tracer6420AN

Tracer8415AN/Tracer10415AN

Tracer8420AN/Tracer10420AN

Modelle:

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Page 1 USER MANUAL TRACER AN SERIE - MPPT SOLAR LADEREGLER Modelle: Tracer6210AN Tracer5415AN/Tracer6415AN Tracer5420AN/Tracer6420AN Tracer8415AN/Tracer10415AN Tracer8420AN/Tracer10420AN...
Page 2 Important Safety Instructions Please reserve this manual for future review. This manual contains all instructions of safety, installation and operation of Tracer AN series controller ("the controller" is referred in this manual). General Safety Information  Read all the instructions and warnings carefully before installation.
Page 3: Table Of Contents
Contents 1 General Information ....................1 1.1 Overview ......................1 1.2 Characteristics ....................2 1.3 Designations of Controller Models ..............3 1.4 Accessories (Included) ..................3 1.5 Accessories (optional) ..................4 2 Installation ........................5 2.1 General Installation Notes ................5 2.2 PV Array Requirements ..................
Page 4: General Information
PV modules and operate under high temperature environment. With the adaptive three-stage charging mode based on digital control circuit, Tracer AN series controllers can effectively prolong the life-cycle of battery and significantly improve the system performance.
Page 5: Characteristics
 Utility or generator auto-control relays make it easy to compose the hybrid power system  The remote temperature and the voltage sensor design will collect accurate data of battery temperature and voltage  Isolated RS485 with 5VDC/200mA to protect output for no power devices with MODBUS protocol ...
Page 6: Designations Of Controller Models
sample distance less than 20m. CAUTION: If the temperature sensor is short-circuited or damaged, the controller will charge or discharge at the default temperature setting of 25 ºC. (3) When connect the controller to external devices, only one of the ports can be used; when use multiple controllers in parallel, the port are for cascaded use.
Page 7: Accessories (Optional)
WARNING: The Battery Voltage Sensor Terminal and Load Control Delay Terminal should not mix, otherwise the controller may be damaged. 1.5 Accessories (optional) Acquisition of battery temperature for undertaking temperature compensation of control parameters, the standard length of the cable is 3m (length can be customized). The Remote Temperature Sensor RTS300R47K3.81A connects to the port on the controller.
Page 8: Installation
2 Installation 2.1 General Installation Notes  Before installation, please read through the entire installation instructions to get familiar with the installation steps.  Be very careful when installing the batteries, especially flooded lead-acid battery. Please wear eye protection, and have fresh water available to wash and clean if any contact with battery acid. ...
Page 9 72cell Voc＜46V 96cell Voc＜62V Thin-Film Module System voltage Voc＞80V MAX. Best MAX. Best NOTE: The above parameter values are calculated under standard test conditions (STC (Standard Test Condition)：Irradiance 1000W/m ，Module Temperature 25℃，Air Mass1.5.) Tracer5415/6415/8415/10415AN: 36cell 48cell 54cell 60cell System Voc＜23V Voc＜31V Voc＜34V Voc＜38V...
Page 10 connection of some over-specification PV modules. The actual operation of PV array is as follows: Condition 1: Actual charging power of PV array ≤ Rated charging power of controller Condition 2: Actual charging current of PV array ≤ Rated charging current of controller When the controller operates under “Condition 1”or“Condition 2”, it will carry out the charging as per the actual current or power;...
Page 11: Wire Size
1500W/24V 2250W/24V 2250W/36V 3375W/36V 3000W/48V 4500W/48V 1000W/12V 1500W/12V 2000W/24V 3000W/24V Tracer8415AN 3000W/36V 4500W/36V 4000W/48V 6000W/48V 150V ① 1250W/12V 1875W/12V 138V ② 2500W/24V 3750W/24V Tracer10415AN 100A 3750W/36V 5625W/36V 5000W/48V 7500W/48V 625W/12V 937.5W/12V 1250W/24V 1875W/24V Tracer5420AN 1875W/36V 2812.5W/36V 2500W/48V 3750W/48V 750W/12V 1125W/12V 1500W/24V 2250W/24V Tracer6420AN...
Page 12: Relay Instruction
Model Max. PV input current Max. PV wire size ＊ Tracer5415AN 16mm /6AWG Tracer5420AN Tracer6210AN Tracer6415AN 16mm /6AWG Tracer6420AN Tracer8415AN 25mm /4AWG Tracer8420AN Tracer10415AN 100A 35mm /2AWG Tracer10420AN ＊These are the maximum wire sizes that will fit the controller terminals. CAUTION: When the PV modules connect in series, the open circuit voltage of the PV array must not exceed 72V (Tracer**10AN)/138V(Tracer**15AN)/180V(Tracer**20AN) at 25℃...
Page 13 Utility/Generator stop Voltage (V )= Under Voltage Warning Recover Voltage Low Voltage Disconnect Voltage (V Battery Voltage (V Charging current (I Discharging current (I Start-up the Utility/Generator working: ＜V Stop the Utility/Generator working: ＞V CAUTION: The V and V can be set via the PC software，the Battery Control Voltage Parameters refer to the chapter 3.4 Setting.
Page 14: Mounting
Refer to the below the diagram: 2.5 Mounting WARNING: Do not reverse the polarity of the batteries. Reverse polarity will damage the charge controller permanently. Damage caused by reverse polarity, is not covered by warranty. WARNING: Risk of explosion! Never install the controller in a sealed enclose with flooded batteries! Do not install in a confined area where battery gas can accumulate.
Page 15 Step 2：Remove the terminal protective cover Step3：Connect the battery❶(Left) and PV❷(Right) NOTE: Disconnect the system in the reverse order. WARNING: Do not reverse the polarity of the batteries. Reverse polarity will damage the charge controller permanently. Damage caused by reverse polarity, is not covered by warranty. CAUTION: While wiring the controller do not turn on the breaker or fuse and make sure that the leads of "+"...
Page 18 Step 4：Grounding Tracer AN series is a common-negative controller, if any of one negative is grounded, all the negative terminals of PV, Battery will be grounded simultaneously. However, according to the practical application, all the negative terminals of PV array, battery and load can also be ungrounded, but the...
Page 19: Operation
3 Operation 3.1 Indicator Color Status Instruction Indicator PV connection normal but low Green On Solid voltage(irradiance) from PV, no charging No PV voltage(night time) or PV Green connection problem Charging LED indicator Green Slowly Flashing In charging Green Fast Flashing PV over voltage NOTE: The fault indicator refer to the chapter 3.3 ”Fault Indication”.
Page 20: Lcd Display
3.3 LCD Display Status Description  Item Icon Status PV array Night No charging Charging PV Voltage, Current, Power Battery capacity, In Charging Battery Battery Voltage, Current, Temperature Battery Type Load control delay turn ON Load Load control delay turn OFF Browse interface ...
Page 21: Setting
Fault charging Status Icon Description indicator indicator Battery level shows empty, Battery over —— battery frame blink, fault icon discharged on solid blink. Battery level shows full, Battery over —— battery frame blink, fault icon slowly voltage blink. flashing Battery level shows current Battery over ——...
Page 22 PC software or APP software. Setting the battery type via the PC software or APP software 1. PC software Step 1: Connection Step 2: Download software www.epever.com ——(Charge Controller—Windows) 2. APP software Step 1:Connection www.solarv.de Copyright © 2020 SolarV GmbH All rights reserved...
Page 23 Step 2: Download software www.epever.com——(Charge Controller (Lithium)—Android)  Lead-acid battery parameters The parameters are in 12V system at 25 ºC, please double the values in 24V system and quadruple the values in 48V system. Battery charging setting Sealed Flooded User Over Voltage Disconnect Voltage 16.0V...
Page 24 The parameters are in 12V system at 25 ºC, please double the values in 24V system and quadruple the values in 48V system. Battery type LiFePO Li(NiCoMn)O User Voltage Over Voltage Disconnect Voltage 15.6V 13.5V 9～17V Charging Limit Voltage 14.6V 12.6V 9～17V Over Voltage Reconnect Voltage...
Page 25: Protections, Troubleshooting & Maintenance
4 Protections, Troubleshooting & Maintenance 4.1 Protections WARNING: Do not reverse the polarity of the batteries. Reverse polarity will damage the charge controller permanently. Damage caused by reverse polarity, is not covered by warranty. When the charging current or power of the PV array exceeds the controller’s rated current or power, it will be charge at the PV Over rated current or power.
Page 26: Troubleshooting
For example Tracer10420AN 48V system: 4.2 Troubleshooting Faults Possible reasons Troubleshooting The LED&LCD is off during Confirm that PV and battery wire daytime when sunshine falls PV array disconnection connections are correct and tight on PV modules properly Please check the voltage of battery. Battery voltage is lower Wire connection is correct, At least 8V voltage to activate the...
Page 27 Make sure no block on air-flow around the controller. Clear up any dirt and  fragments on radiator. Check all the naked wires to make sure insulation is not damaged for serious  solarization, frictional wear, dryness, insects or rats etc. Repair or replace some wires if necessary.
Page 28: Specifications
5 Specifications Electrical Parameters Item/Tracer****AN 6210 5415 6415 8415 10415 5420 6420 8420 10420 Nominal System Voltage 12/24VDC or Auto 12/24/36/48VDC or Auto Battery Input Voltage 8V～32V 8V～68V Range Lead-acid Battery :Sealed(Default)/Gel/Flooded/User Battery Type Lithium Battery :LiFePO / Li(NiCoMn)O / User Battery fuse 80A/58V 125A/58V...
Page 29 Environmental Parameters Ambient temperature range -25℃～+60℃(Derate above 45℃) LCD temperature range -20℃～+70℃ Storage temperature range -30℃～+85℃ Relative humidity range 5% to 95% (N.C.) Enclosure IP20 Pollution degree Mechanical Parameters Item Tracer5415/5420AN Tracer6210AN Tracer6415/6420AN Dimension 261×216×119mm 340×232×105.2mm 340×236×119mm Mounting dimension 180×204mm 260×220mm 260×224mm Mounting hole size...

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Tracer 6210an Tracer 5415an Tracer 6415an Tracer 5420an Tracer 6420an Tracer 8415an ... Show all

Epever Tracer AN Series User Manual

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