ELECTRO FREEZE GENESIS Series Operator's Manual
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ELECTRO FREEZE GENESIS Series Operator's Manual

Soft serve freezer
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OPERATOR'S MANUAL
with Illustrated Parts List
Soft Serve Freezer
Model GEN-5400
184297— 6/17
H.C. Duke & Son, LLC.
P/N 184297 June 2017
Printed In U.S.A.

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Summary of Contents for ELECTRO FREEZE GENESIS Series

  • Page 1 OPERATOR’S MANUAL with Illustrated Parts List Soft Serve Freezer Model GEN-5400 184297— 6/17 H.C. Duke & Son, LLC. P/N 184297 June 2017 Printed In U.S.A.
  • Page 3 Operator’s Manual Electro Freeze Soft Serve Freezer Model GEN-5400 All contents © Copyright 2017 H.C. Duke & Son, LLC., 2116 Eighth Avenue, East Moline, Illinois 61244 184297...

  • Page 4: Understand Signal Words

    H.C. Duke & Son, LLC. or local Electro Freeze distributor. DO NOT attempt to operate the soft serve freezer until you read and understand all safety messages and the operating instructions in this manual.

  • Page 5: Operate Safely

    ELECTRO FREEZE Soft Serve Model GEN-5400 SAFETY FIRST! 4. Definitions ..Trained person (or Operator): A person who has been trained in the basic operation of the freezer. This person is knowledgeable in the operation of machine startup, stopping, filling, and basic cleaning, disassembly, washing, and sanitation of the freezer.

  • Page 6: Safety Decal Locations

    If it is necessary to replace any label, E-mail: service@hcduke.com please contact your local authorized Electro Freeze Distributor or H. C. Duke & Son, LLC. When ready to order, you will (The decals on the next page are need to determine the (1) part number, numbered 1, 2, and 3.
  • Page 7 ELECTRO FREEZE Soft Serve Model GEN-5400 Safety Decal Locations HC165126 HC165025 INSIDE CABINET Do not operate Pressurized system. with cover Depressurize unit removed! before dismantling mix transfer system. 165048 HC165048 HC165246...

  • Page 8: Table Of Contents

    ELECTRO FREEZE Soft Serve Model GEN-5400 Table of Contents 1. Recognize Safety Information .......iv 2. Understand Signal Words ......iv 3. Follow Safety Instructions ......v 4. Operate Safely ..........v Safety Decal Locations ........vi Safety Decal Locations ........vii 1 Introduction ............1 2 Note to Installer ..........1 2.1 Uncrating and Inspection ........2...
  • Page 9 ELECTRO FREEZE Soft Serve Model GEN-5400 10 Closing Procedures .........34 10.1 Draining Product ..........34 11 Soft Serve Information ........36 11.1 Overrun ............34 11.2 Overrun Adjustment ..........35 11.3 Rerun ..............35 12 Routine Maintenance ........38 13 Troubleshooting Tables ........44 Replacement Parts Table of Contents ..........iii Figure 1 Head Assembly........1...

  • Page 11: Introduction

    (309) 755-9858 E-mail: service@hcduke.com Note to Installer This freezer must be installed and serviced by an Electro Freeze Distributor or authorized service technician in accordance with the installation instructions. After installation the warranty registration card must be completed and returned to validate the warranty.

  • Page 12: Uncrating And Inspection

    ELECTRO FREEZE Soft Serve Model GEN-5400 Uncrating and Inspection CAUTION note the damage on the carrier’s freight Be sure to properly bill and notify the carrier’s local agent support the machine immediately. when removing bolts and installing legs or casters.

  • Page 13: Installation

    ELECTRO FREEZE Soft Serve Model GEN-5400 Installation 4. Water cooled double models CAUTION All materials and will require a 1/2 inch MPT water inlet connections must and water waste connection. Both water conform to local condensers are tied together so that one...

  • Page 14: Electrical Connections

    ELECTRO FREEZE Soft Serve Model GEN-5400 Electrical Connections 3. Refer to the wiring diagram CAUTION provided for proper power connections. To prevent accidental 4. Electrical connections are made in electrical shock, a positive the junction box located mid-level behind earth ground is required.

  • Page 15: Specifications

    ELECTRO FREEZE Soft Serve Model GEN-5400 Specifications Particulars Always check and verify voltage and amperage on the data plate located on the back panel of each freezer. GEN-5400 Width (in/cm) ............26/66 Height (in/cm) (Water cooled) ....... 67.5/171 Height (in/cm)(Air cooled) ........ 68/173 Depth (in/cm) ..........

  • Page 16: Data Plate

    ELECTRO FREEZE Soft Serve Model GEN-5400 Data Plate The data plate provides important information that the operator should record and have available for parts ordering, warranty and service requests. Figure 3-1 Reference Information Model Number: ________________ Serial Number: ________________ Fill in this information as soon as you...

  • Page 17: Installation Date

    ELECTRO FREEZE Soft Serve Model GEN-5400 Installation Date Fill in the date of installation, and the name, address, and phone number of the installer in the space provided below. This information will be needed when ordering parts or service for the GEN-5400 freezer.

  • Page 18: Part Names And Functions

    ELECTRO FREEZE Soft Serve Model GEN-5400 Part Names and Functions 184297...
  • Page 19 ELECTRO FREEZE Soft Serve Model GEN-5400 Part Names and Functions (continued) The following descriptions apply to figure 4-1. The number preceding the part name corresponds to the number in the figure. PLUNGER - CENTER: Seals the HEAD - DISPENSE: Encloses the...
  • Page 20 ELECTRO FREEZE Soft Serve Model GEN-5400 Part Names and Functions (continued) Figure 4-2 Beater Shaft Assembly 184297...
  • Page 21 ELECTRO FREEZE Soft Serve Model GEN-5400 Part Names and Functions (continued) The following descriptions apply to figure 4-2. The number preceding the part name corresponds to the number in the figure. SHAFT - BEATER: Rotates in the WASHER - SHAFT SEAL: Holds freezing cylinder, blending air and the shaft seal o-ring.
  • Page 22 ELECTRO FREEZE Soft Serve Model GEN-5400 Part Names and Functions (continued) CLAMP-SOFT HOSE O-RING AIR METER PORT-AIR/MIX INLET TUBE-AIR CLIP-TUBE RETAINER RETAINER-AIR TUBE CLAMP-SOFT HOSE HOSE-MIX BRAIDED CLAMP-SOFT HOSE SUPPORT-ROLLER BEARING HOSE-TRANSFER RED LINE ROLLER-ASSY COMPLETE ARM-SWING CLAMP SHOE-ROLLER SHOE-SPRING 18...
  • Page 23 ELECTRO FREEZE Soft Serve Model GEN-5400 Part Names and Functions (continued) The following descriptions apply to figure 4-3. The number preceding the part name corresponds to the number in the figure. SUPPORT - ROLLER BEARING: 14.) DUCKBILL: A rubber check valve Holds roller assembly in place.

  • Page 24: Operator Controls

    ELECTRO FREEZE Soft Serve Model GEN-5400 Operator Controls 6 7 8 LEFT RIGHT Figure 5-1 The following paragraphs describe the CAUTION operator controls. Refer to Fig. 5-1 for numbered items in description. Note Test operation of the head the left side controls operates the left switch prior to placing side cylinder.
  • Page 25 ELECTRO FREEZE Soft Serve Model GEN-5400 Operator Controls (continued) 5. Left or Right side Control Indicator Left indicates controls for left side cylinder and hopper. “Right” Indicates controls for right side of freezer cylinder and hopper. 6. Mode of Operation Indicator There are three primary modes of operation: a.

  • Page 26: Operator Display Menus

    ELECTRO FREEZE Soft Serve Model GEN-5400 Operator Controls (continued) 12 Power Switch See Figure 5-3 In the “ON” position, power is supplied to the beater motors. Use this position LEFT RIGHT to operate the freezer. Select the ”OFF” position for disassembly and cleaning.
  • Page 27 ELECTRO FREEZE Soft Serve Model GEN-5400 Operator Display Menus Below is a list of the menu categories that are displayed upon entering the Operator’s menu. Operator’s Menu Options Basic Settings • • Actual Temps • Event Log • Error Log Lockouts •...
  • Page 28 ELECTRO FREEZE Soft Serve Model GEN-5400 Operator Display Menus (continued) Statistics Cont. Center Spigot Spigot Hours Left & Right Barrel C Spigot Hours Comp. Starts Left & Right Barrel Comp. Hours Left & Right Barrel Beater Starts Left & Right Barrel Beater Hours Left &...
  • Page 29 ELECTRO FREEZE Soft Serve Model GEN-5400 Operator Display Menus (continued) Cabinet Temperature Map for user adjustment. User will only see 1 through 9 but the table below shows the differences with each number change. 6 is default setting LEFT CABINET...

  • Page 30: Disassembly And Cleaning

    ELECTRO FREEZE Soft Serve Model GEN-5400 Disassembly and Cleaning Safety Information Following these steps will assure that the system is depressurized. This freezer uses pressure to assure consistent product quality. It is important It is important that the freezer for your safety that the freezer is...

  • Page 31: Cleaning Accessories

    ELECTRO FREEZE Soft Serve Model GEN-5400 7.1 Cleaning Accessories The following accessories shipped with the freezer are necessary for cleaning, sanitizing, and disassembly/assembly: HC158004 BRUSH: 4 inch diameter HC169374 TOOL - O-RING with 36 inch handle used to clean REMOVAL: Aids in removing the shake cylinder.

  • Page 32: Disassembly Instructions

    ELECTRO FREEZE Soft Serve Model GEN-5400 7.2 Disassembly Instructions Figure 7-2 Head Assembly Follow these directions for each cylinder: CAUTION 1. If there is product in the freezer, To avoid electrical shock or refer to Section 10, Closing Procedures, contact with moving parts, 10.2 Draining Product.
  • Page 33 ELECTRO FREEZE Soft Serve Model GEN-5400 7.2 Disassembly Instructions (continued) 7. Remove the handle pin (9), handle (10&12), plunger (4&8) and nozzle (13) from the dispense head. 8. Remove O-rings (3) from the dispense head and O-rings (2) from the plungers (4&8).

  • Page 34: Cleaning Instructions

    ELECTRO FREEZE Soft Serve Model GEN-5400 Cleaning Instructions CAUTION CAUTION Electrical shock hazard. To prevent bacteria growth, Do not splash water on remove all O-rings when switches or allow water cleaning. Failure to do to flow onto electrical so could create a health components inside the hazard.
  • Page 35 ELECTRO FREEZE Soft Serve Model GEN-5400 7.3 Cleaning Instructions (continued) e. The beater shafts and the scraper blade pin holes as shown in figure 7-8. Important: Do not leave parts in sanitizer for more than 15 minutes. 3. After all parts are washed, rinse...

  • Page 36: Cleaning And Lubricating - Mts Assembly

    ELECTRO FREEZE Soft Serve Model GEN-5400 7.3.1 Cleaning and Lubricating - MTS Assembly NOTE: Clean the shoe weekly or when Important: necessary. Do not interchange the shoe Do not let shoe sit in sanitizing with any other MTS shoes. solution or water. Corrosion will occur Follow these directions for each MTS in bore.

  • Page 37: Assembly

    ELECTRO FREEZE Soft Serve Model GEN-5400 Assembly DO NOT Correct assembly of the freezer is LUBRICATE essential to prevent leakage of the CUP SEAL product and damage to the freezer. To assemble the freezer you will need an CUP SEAL approved lubricant (such as Petrol-Gel).
  • Page 38 ELECTRO FREEZE Soft Serve Model GEN-5400 Assembly (continued) Figure 8-4 Head Assembly 5. (Refer to figure 8-4.) Install and Important: then lubricate the O-rings (2) on the Excessive force will damage the head. plungers (4&8) and insert plunger halfway Do not use tools to tighten.
  • Page 39 ELECTRO FREEZE Soft Serve Model GEN-5400 Assembly (continued) Figure 8-6 Attaching Braided Hose Figure 8-5 MTS Hose Assembly 13. Slide another clamp over the mix Important: transfer hose and connect to the barbed Always inspect the transfer hose end of the braided hose. Tighten the during assembly for wear.
  • Page 40 ELECTRO FREEZE Soft Serve Model GEN-5400 Assembly (continued) CYLINDER INLET D) LOOSEN CLAMP E) PULL TUBE OFF CYLINDER INLET AND REMOVE ROLLER SUPPORT HOUSING C) SWING OPEN B) SWING BACK ROLLER SHOE SHOE CLAMP A) LOOSEN KNOB Figure 8-7 MTS tighten the swing clamp hand knob in 18.
  • Page 41 ELECTRO FREEZE Soft Serve Model GEN-5400 Assembly (continued) CLAMP-SOFT HOSE O-RING AIR METER PORT-AIR/MIX INLET TUBE-AIR CLIP-TUBE RETAINER RETAINER-AIR TUBE CLAMP-SOFT HOSE HOSE-MIX BRAIDED CLAMP-SOFT HOSE SUPPORT-ROLLER BEARING HOSE-TRANSFER RED LINE ROLLER-ASSY COMPLETE ARM-SWING CLAMP SHOE-ROLLER SHOE-SPRING 18 KNOB-HAND COVER-MTS...

  • Page 42: Start-Up Instructions

    ELECTRO FREEZE Soft Serve Model GEN-5400 Start-up Instructions Sanitizing mix probes with sanitizer liquid and CAUTION the appropriate brush provided. Mix Transfer System will 4. Place the mix tank in the refrigerated be pressurized during cabinet. Fill with sanitizing solution.

  • Page 43: Priming

    ELECTRO FREEZE Soft Serve Model GEN-5400 9.1 Sanitizing (continued) 15. Remove the mix tanks and empty any NOTE: Some sanitizer will remain in hoses and cylinder. remaining sanitizer. 13. Press L2 & R2 keys to turn the MTS pumps “OFF”.

  • Page 44: Closing Procedures

    ELECTRO FREEZE Soft Serve Model GEN-5400 10 Closing Procedures 10.1 Draining Product At the end of each day of operation, the freezer must be rinsed, sanitized, and disassembled. The parts also must be washed, rinsed, sanitized, and prepared for reassembly.
  • Page 45 ELECTRO FREEZE Soft Serve Model GEN-5400 10.1 Draining Product (continued) the MTS pumps “ON” and allow the dispense the cold water. Follow pumps to force all remaining sanitizer with a container of warm water and from the cylinders. When sanitizer...

  • Page 46: Soft Serve Information

    Weigh container and record. .5 x 100 = 50% overrun c. Replace liquid product with frozen * Your Electro Freeze Distributor can provide a scale and container (P/N HC158049) that is graduated in overrun percentage. 184297...

  • Page 47: Overrun Adjustment

    ELECTRO FREEZE Soft Serve Model GEN-5400 11.2 Overrun Adjustment NOTE: Each person who operates the The mix will be a factor in determining freezer should know what overrun is the amount of overrun you will be able to and how to calculate it.

  • Page 48: Routine Maintenance

    ELECTRO FREEZE Soft Serve Model GEN-5400 12 Routine Maintenance Electro Freeze recommends the following schedule to help maintain your soft serve freezer in like-new operating condition. AS NEEDED Take the time to learn and perform these routine procedures and receive in return...
  • Page 49 ELECTRO FREEZE Soft Serve Model GEN-5400 Routine Maintenance (continued) AS NEEDED WEEKLY (continued) 1. Carefully inspect all parts CAUTION for wear, including seals, O-rings, Make sure the freezer mix transfer tubes, and blades. is depressurized before proceeding. 2. Replace as required.
  • Page 50 ELECTRO FREEZE Soft Serve Model GEN-5400 Routine Maintenance (continued) MONTHLY Testing the Head Switch NOTE: The head switch feature is designed Do this test for each freezing to prevent the beater shaft from being cylinder. accidentally activated. The beater motors should not operate with the head assembly removed.
  • Page 51 ELECTRO FREEZE Soft Serve Model GEN-5400 12 Routine Maintenance (continued) MONTHLY ( continued) C. MTS Cover Switch “OFF” mix switch and discontinue use until repairs can be made. The MTS cover switch feature is designed to prevent the MTS gear motor from being 5.
  • Page 52 ELECTRO FREEZE Soft Serve Model GEN-5400 Routine Maintenance (continued) 1500 HOURS OF ANNUALLY OPERATION OR 6 MONTHS CAUTION To avoid electrical shock or 1. Contact your Electro Freeze contact with moving parts, distributor for the initial oil change of the make sure all switches are gear reducer.
  • Page 53 The water valve must be opened in order to blow out the condenser. Failure to purge the freezer of water can result in severe damage to the cooling system. Call your Electro Freeze Distributor for service. 8. When freezer is restarted after seasonal shutdown, remember to replace all o-rings and seals with new parts.

  • Page 54: Troubleshooting Tables

    THE SAFETY PRECAUTIONS ARE THOROUGHLY UNDERSTOOD. CAUTION All maintenance adjustments must be done by an Electro Freeze Distributor or authorized service technician. CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected.
  • Page 55 ELECTRO FREEZE Soft Serve Model GEN-5400 13 Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY 1. Freezer unplugged. 1. Plug in freezer. Make sure your freezer is connected to a separate circuit independent from any other electrical equipment. Have Fuse or breaker blown at main technician check fuse or breaker disconnect.
  • Page 56 ELECTRO FREEZE Soft Serve Model GEN-5400 13 Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY 1. MTS pressure too low. 1. See MTS Troubleshooting Charts. Check product temperature. Should 2. Product too cold. be 18°F (-7.8°C). See Dispensed Product Product Too Hard.
  • Page 57 ELECTRO FREEZE Soft Serve Model GEN-5400 13 Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY Have condenser cleaned by your Dirty or blocked condenser, restricted air local service company; lower ambient flow – high ambient temperature. temperature. Thermostat cut-in point out of adjustment...
  • Page 58 ELECTRO FREEZE Soft Serve Model GEN-5400 13 Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY Spigot switch(es) defective or out of Contact your Electro Freeze Compressor adjustment. Distributor for service. and beater motor do not Contact your Electro Freeze operate when 2.
  • Page 59 ELECTRO FREEZE Soft Serve Model GEN-5400 13.1 MTS Troubleshooting Tables PROBLEM PROBABLE CAUSE REMEDY Remove cover, clean inside MTS Mix leaks out of around rollers with spray bottle 1. Transfer hose worn or split. MTS. provided. Install new hose. Do not twist hose.
  • Page 60 Distributor for service. Keep your freezer in excellent QUALITY PARTS condition — always contact PROTECT your Electro Freeze Distributor YOUR for replacement parts and INVESTMENT maintenance scheduling. NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty compressor replacement. 184297...
  • Page 61 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes Error Code Description/Action Probable Cause Remedy Main Comm The Main P.C. Board 1. Faulty Wire 1. Check Communication cable has stopped receiving Connection between Main P.C. board and U.I. messages from the User board.
  • Page 62 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy CYL Rfg. This error occurs when 1. Dirty Condenser 1. Clean Condenser barrel system run time exceeds 90 minutes. 2. Shortage of 2. Locate Source of refrigerant leak...
  • Page 63 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy CYL Rfg. This error occurs when 10. Condenser Fan 10. Replace Condenser fan motor barrel system run time Motor Failure (Air exceeds 90 minutes.
  • Page 64 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Cabinet Rfg Occurs when cabinet 6.Faulty Thermistor 6. Remove thermistor, check in ice (cont.) system run time water and compare to thermistor curve exceeds 90 minutes chart.
  • Page 65 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Cabinet Occurs when cabinet 1. Faulty wire 1. Locate faulty connection (Wire Temp. thermistor is above or connection rubbed through, cut) and repair as below temp.
  • Page 66 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Motor OVLD Occurs when motor 5. Motor Failure 5. Check motor starting components, (cont.) current is 0, and motor check motor for shorts to ground, is given an on signal check for proper winding resistance.
  • Page 67 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Comp. High Occurs when the High 1. Dirty Condenser Air 1. Blow out and clean Air cooled pressure control is Cooled condenser re-start system and check activated.
  • Page 68 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Clock Error CLOCK ERROR Contact Electro Freeze Contact Electro Freeze Technical Technical Support Line if Support Line if this Problem exists this Problem exists...
  • Page 69 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Low Left Displays Low Left Side 1. Main power to left 1. Check to see if main circuit breaker Side if the Power good relay side is off is tripped or unit’s main power cord is...
  • Page 70 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Pump Low Displays Pump Low psi 4. Pump control relay 4. Test to see if coil voltage is present if the pump pressure is...
  • Page 71 ELECTRO FREEZE Soft Serve Model GEN-5400 14 VQM Error Codes (continued) Error Code Description/Action Probable Cause Remedy Main P.C. Occurs if there is a 1. Power Loss to Main 1. Check control transformer for main Board power loss to the Main P.C.
  • Page 72 Keep your freezer in excellent QUALITY PARTS condition — always contact PROTECT your Electro Freeze Distributor YOUR for replacement parts and INVESTMENT maintenance scheduling. NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty compressor replacement.

  • Page 73: Replacement Parts

    ELECTRO FREEZE Soft Serve Model GEN-5400 REPLACEMENT PARTS MANUAL with Illustrations SOFT SERVE FREEZER Model GEN-5400 P/N 185297-01 6/17 H.C. Duke & Son, LLC. P/N 185235-01 June 2017 Printed In U.S.A.

  • Page 75: Table Of Contents

    The illustrations in this section will help you If you require further assistance, contact to find the correct part number and H.C. Duke & Son, Inc., Electro Freeze, description. as follows: Place your parts order through your...
  • Page 77 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 1 Head Assembly Item Part No. Description * ....HC120013 Head - Assy. Dispense 1 ....HC120012 Head - Assy. w/actuators 2 ....HC160501 O-Ring (Plunger) 3 ....HC160583 O-Ring (Head) 4 ....HC137174 Plunger - Side Self Dispense 5 ....
  • Page 78 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 2 Beater Shaft Assembly Item Part No. Description 1......HC113438 ..Shaft - Assy. Beater 2......HC196085 ..Bushing - Cylinder 3......HC137334 ..Blade - Scraper Long Soft Serve (Non-reversible) 4* ....HC160500 ..O-ring (Seal) 5* ....HC133098 ..
  • Page 79 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 3 MTS—RMT Hose Assembly Item Part No. Description 1 ..HC138836 ...Hose - Transfer Red Line 2 ..HC199032-01 ..Duckbill - Inlet (Valve) 3 ..HC118765* ..Port - Assy. Inlet Mix/Air 4 ..HC138170-02 ..Tube - Air 7½ in. (Hose) 5 ........Meter - Air (Order by meter number)
  • Page 80 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 4 Mix Transfer System RMT (sheet 1 of 2) 184297...
  • Page 81 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 4 Mix Transfer System RMT (Sheet 2 of 2) Item Part No. Description * ....HC118751-03..MT - ASSY CAB RED LINE/RELIEF BISN 1 ..... HC138890....Lanyard - Wire 2 ..... HC160508....Sleeve - Cable Stop 3/64 3 .....
  • Page 82 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 5 Cabinet Parts AI R METERS Meter Part No. HC163423 HC163424 HC163425 HC163426 HC163421 13.5 HC163421-05 HC163427 14.5 HC163427-05 HC163428 15.5 HC163428-05 HC163429 16.5 HC163429-05 HC163430 17.5 HC163430-05 HC163431 18.5 HC163431-05 HC163432 19.5...
  • Page 83 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 6 Switch Assembly Item Part No. Description * ...HC114176-01 ...Switch - Assy. Self Closing Plunger (Sides) 1 ..HC114174 ..Guide - Assy. Push Rod 2 ..HC150477 ..Switch - Roller Actuator SPDT 3 ..HC160104 ..Nut - HEX 1/4-20 ZN 4 ..HC159965 ..Screw - HXHM 1/4-20 x 2-1/2"...
  • Page 84 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 8 Switch Box (sheet 1 of 2) TOP VIEW FRONT VIEW 184297...
  • Page 85 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 8 Switch Box (sheet 2 of 2) Item Part No. Description 1 ..... HC121406 ..... Box - Assy Electric 208-230/3/60 (Includes 2-21) 2 ..... HC150076 ..... Contactor - 3P 25A 24V Coil BF25 3 .....
  • Page 86 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 9 Panel Breakdown (Breakdown) Hardware for Panels Panel Screw Nut-Speed Spacer Nut-Speed on Frame Channel-Rear HC160048 HC160117 Dispense HC160076 HC159132 HC138456 Front HC160076 HC159132 HC159067 Rear HC160048 HC160114 HC138456 Side HC159219 HC160114 HC138456...
  • Page 87 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 9 Panel Breakdown (Parts) Item Part No. Description 1 ....HC136289 ....Panel - Side LH 2 ....HC121303 ....Panel - Assy Top (Air Cooled) 3 ....HC121140 ....Panel - Assy Top (Water Cooled) 4 ....
  • Page 88 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 10 Air Cooled Side/Back View (Breakdown) 184297...
  • Page 89 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 10 Air Cooled Side/Back View (Parts) Item Part No. Description 1 ....HC155102 ....Condenser - Air Rifled 2 ....HC159023 ....Blade - Fan 11 In 36 Deg 3 ....HC151077-02 ... Motor - Fan 50W 230V 50/60Hz W/Plug 4 ....
  • Page 90 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 11 Water Cooled Side/Back View (Breakdown) 184297...
  • Page 91 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 11 Water Cooled Side/Back View (Parts) Item Part No. Description 1 ....HC120189-01 ... Condenser - Assy Cab Comp 2 ....HC155029 ....Condenser - Water 3 ....HC155395 ....Valve - Solenoid Body 3/8 ODM 3A ....
  • Page 92 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 12 Gear Reducers (Order by freezer serial number) Model - Wintwin 153341 Wintwin 10:1 Ratio A and B Side Quantity Item Part No. Description Required 1 ....HC153014 ... Bearing - High Speed Cup 3/4” ..2 ea. req. per side 2 ....
  • Page 93 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 13 Mix Feed Seal Assembly Item Part No. Description 1 ..HC160320 ..Screw - SKHC #10-24 x 1-3/4 SST 2 ..HC160166 ..Washer - Lock #10 SST 3 ..HC160556 ..Gasket - Mix Joint 4 ..HC139351 ..
  • Page 94 ELECTRO FREEZE Soft Serve Model GEN-5400 Figure 14 Air Cooled Remote Condenser Not Shown: HC155058 ..Receiver - 12 lb. Horizontal Mount HC155425 ..Cut Out - High Pressure HC155465 ..Cut Out - Low Pressure HC155466 ..Control - Pressure Fan HC155487 ..

  • Page 95: Accessories

    ELECTRO FREEZE Soft Serve Model GEN-5400 Accessories Part No. Description HC196103 .... Bottle - Wash 500 ml HC158004 .... Brush - 4" w/36" handle HC158009 .... Brush - 4" dia w/o handle HC158018 .... Brush - 7/16" Dia x 12" Overall Length HC158019 ....

  • Page 97: O-Ring Chart

    ELECTRO FREEZE Soft Serve Model GEN-5400 O-Ring Chart 184297...

This manual is also suitable for:

Gen-5400

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