ELECTRO FREEZE 876 Operator's Manual

ELECTRO FREEZE 876 Operator's Manual

Cocktail, slush and batch freezers

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OPERATOR'S MANUAL
with Illustrated Parts List
COCKTAIL AND
SLUSH FREEZERS
Models 876, 876B, 876C,
876RH, 876BRH, 876CRH
&
876B BATCH FREEZER
184633 — 5/16
H.C. Duke & Son, LLC.
P/N 18633 May 2016
Printed In U.S.A.

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Table of Contents
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Summary of Contents for ELECTRO FREEZE 876

  • Page 1 OPERATOR’S MANUAL with Illustrated Parts List COCKTAIL AND SLUSH FREEZERS Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 876B BATCH FREEZER 184633 — 5/16 H.C. Duke & Son, LLC. P/N 18633 May 2016 Printed In U.S.A.
  • Page 3 Operator’s Manual Electro Freeze Counter and Floor Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Slush / Cocktail Freezers & 876 Batch Model Designations B = Bar C = Counter RH = Refrigerated Hopper BRH = Bar Refrigerated Hopper CRH = Counter Refrigerated Hopper...
  • Page 4: Safety First

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch SAFETY FIRST! Follow these four steps to safety ..1. Recognize Safety Information ..Look for this safety alert symbol throughout this manual. When you see this symbol on your freezer or in this manual, be alert to the potential for personal injury.
  • Page 5 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch SAFETY FIRST! 4. Definitions ..Trained person (or Operator): A person who has been trained in the basic operation of the freezer. This person is knowledgeable in the operation of machine startup, stopping, filling, and basic cleaning, disassembly, washing, and sanitation of the freezer.
  • Page 6: Safety Decal Locations

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Safety Decal Locations Do not attempt to operate the freezer You may contact your local authorized until all safety precautions and operating Electro Freeze Distributor, as follows: instructions in this manual are read and understood.
  • Page 7 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Safety Decal Locations HC165126 HC165025 HC165126 HC165025 184633...
  • Page 8: Table Of Contents

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Table of Contents Safety Decal Locations ............. vi Introduction ..............1 Note to Installer ............1 2.1 Uncrating and Inspection ........2 2.2 Installation ..............3 2.3 Electrical Requirements ........4 2.4 Electrical Connections ...........4...
  • Page 9 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Part 2 Replacement Parts Figure 1 Pull Valve Door Assembly ......1 Figure 2 Spigot Door Assembly (Optional) ....2 Figure 3 Beater Shaft Assembly ........3 Figure 4 Electrical Box ..........
  • Page 11: Introduction

    Note to Installer This freezer must be installed and serviced by an Electro Freeze Distributor or authorized service technician in accordance with the installation instructions. After installation the warranty registration card must be completed and returned to validate the warranty.
  • Page 12: Uncrating And Inspection

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Uncrating and Inspection note the damage on the carrier’s freight CAUTION bill and notify the carrier’s local agent Be sure to properly support the machine when removing immediately.
  • Page 13: Installation

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Installation are found on the bottom under the CAUTION compressor mounting area and are All materials and connections clearly tagged - “Water Inlet” and must conform to local requirements and be in “Water Waste”.
  • Page 14: Electrical Requirements

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Electrical Requirements CAUTION 2. Refer to the data plate on the rear To prevent accidental electrical panel for connection of proper fuse or shock, a positive earth ground HACR circuit breaker.
  • Page 15: Specifications

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Specifications Particulars Always check and verify voltage and amperage on the data plate located on the back panel of each freezer. Counter Models - 876B, 876C, 876BRH, 876CRH...
  • Page 16: Data Plate

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Data Plate The data plate provides important information that the operator should record and have available for parts ordering, warranty and service requests. Figure 3-1 Figure 3-1 Data Plate Reference Information 1.) Model Number: ________________...
  • Page 17: Dimensions

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Dimensions 876B, 876C, 876BRH & 876CRH Counter Models 876 and 876RH Floor Models Figure 3-2 Dimensions WEEE (Waste Electrical and Electronic Equipment) In conformity with EU 2002/96/EC, designated for the recycling of electrical,...
  • Page 18: Part Names And Functions

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Part Names and Functions DOOR (HEAD): Encloses the SPRING - PISTON: Enables the freezing cylinder and provides an piston to self close after dispensing. opening for product to be dispensed.
  • Page 19 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Part Names and Functions 876B BATCH ONLY) DOOR (HEAD): Encloses the SPRING - VALVE: Holds pivot valve freezing cylinder and provides an against head. opening for product to be dispensed.
  • Page 20 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Part Names and Functions (continued) Figure 4-2 Beater Shaft Assembly 1.) BEATER - ASSY. SLUSH: Rotates in the freezing cylinder to keep product blended. BLADE - SCRAPER: Scrapes the frozen product from the freezing cylinder wall.
  • Page 21: Operator Controls And Indicators

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Operator Controls and Indicators The following paragraphs describe the operator controls and indicators. Refer to figure 5-1 for location of these controls and indicators on the freezer. Figure 5-1...
  • Page 22: Indicator Light - "Add Mix" (3)

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Operator Controls and Indicators (cont.) Indicator Light – “ADD MIX” (3) Optional Important: When blinking, this light indicates the mix in the hopper is low and should be refilled...
  • Page 23: Disassembly And Cleaning

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Disassembly and Cleaning It is important that the freezer be CAUTION disassembled, washed, lubricated and To avoid electrical shock or sanitized before operation. contact with moving parts, make sure all switches are in The cleaning and sanitizing instructions the “OFF”...
  • Page 24: Disassembly Instructions

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Disassembly Instructions The following accessories shipped with the freezer are necessary for cleaning, sanitizing, and disassembly/assembly: Figure 7-2 1. If there is product in the freezer, refer to Closing Procedures, Draining Product, Section 9.1.
  • Page 25: Cleaning Instructions

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Disassembly Instructions (cont.) Figure 6-3 8. Remove the beater assembly (figure 6-3) from the cylinder. 9. Remove scraper blades (2), springs (3), shaft seal (5 and 6) and quad ring (4) from the beater (1).
  • Page 26 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Cleaning Instructions (cont.) NOTE: The sanitizer should be mixed according to the manufacturer’s instructions to yield 100 PPM available chlorine solution. (example: Stera-Sheen Green Label.) Use warm water (100° to 110°F or 38°...
  • Page 27: Assembly

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Assembly Correct assembly of the freezer is essential to prevent leakage of the product and damage to the freezer. To assemble the freezer you will need an approved sanitary lubricant. Make sure all parts of the assemblies have been washed and sanitized before assembling.
  • Page 28 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Assembly (continued) Figure 7-4 Head Assembly 6. Insert the assembled beater into the (12) on the rod (13) in the groove cylinder by placing the rear blade closest to the threads. Install and on the bottom of the cylinder and lubricate the piston O-ring (11).
  • Page 29 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Assembly (continued) 14. Insert the door bushing (15) into the door, then lubricate inside the bushing. 15. Lubricate the door quad ring (14). Then apply lubricant in four dots,...
  • Page 30: Start-Up Instructions

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Start-up Instructions Sanitizing Important: Never let the sanitizer remain in the freezer for more than 15 minutes. Important: Do not insert any tools or objects into the mix feed port or head dispensing hole while the freezer is running.
  • Page 31: Product Preparation

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Product Preparation and just enough cold water to equal Important: 5 gallons (18.9 L) of mix. Never add DO NOT use the freezer for purposes more water than instructions call for.
  • Page 32: Closing Procedures

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Closing Procedures NOTE: It is your responsibility to 3. If the mix is perishable (fruit base), be aware of, and conform to, the leave the selector switch in the requirements for meeting federal, state, “FREEZE”...
  • Page 33: Slush Product Information

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Slush Product Information 10.1 Determining Product Consistency 1. For slush mix, use a clear, straight- 3. Verify the product consistency by sided glass of any size and draw off...
  • Page 34: Refractometer/Brix Reading

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch 10.1 Refractometer/Brix Reading A refractometer measures soluble sugar NOTE: Never go below 11 on the Brix content of mix, expressed in percentage Reading. weight. This is normally referred to as a Some experimentation may be necessary “Brix Reading.”...
  • Page 35: Routine Maintenance

    Electro Freeze Distributor or H. C. Duke & Son, Inc., Electro Freeze Service Department for factory service assistance at (309) 755-4553 or (800) 755-4545.
  • Page 36 If you have any questions on items that are not included in this schedule or problems where service assistance is needed, please call your local Electro Freeze Distributor or H. C. Duke & Son, Inc. Electro Freeze Service Department for factory service assistance at (309) 755-4553 or (800) 755-4545.
  • Page 37: Troubleshooting Tables

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Troubleshooting Tables SAFETY THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT PERSONAL SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY. DO NOT ATTEMPT TO CONTINUE UNTIL THE SAFETY PRECAUTIONS ARE THOROUGHLY UNDERSTOOD.
  • Page 38 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY 1. Freezer unplugged. 1. Plug in freezer. Have service technician make sure your freezer is connected to a separate circuit independent from any other electrical equipment.
  • Page 39 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY Follow mixing instructions on Improper mixing of product. Brix too product label. See section 10.2, high. Adjusting Product Consistency. Install torque spring. See 2.
  • Page 40 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY Fill hopper at least 1/3 full – keep 1. Insufficient supply of mix. hopper this full at all times. Follow mixing instructions on product Improper mixing of product.
  • Page 41 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Troubleshooting Tables (continued) PROBLEM PROBABLE CAUSE REMEDY Check for other equipment on the 1. Low line voltage. same circuit. Call power company or your Electro Freeze Distributor. Compressor...
  • Page 42 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch 13.1 MTS Troubleshooting Tables PROBLEM PROBABLE CAUSE REMEDY Contact your Electro Freeze 1. Shortage of refrigerant. Distributor for service. Have condenser cleaned by your 2. Dirty condenser. Electro Freeze distributor.
  • Page 43 Keep your freezer in excellent QUALITY PARTS condition — always contact PROTECT your Electro Freeze Distributor YOUR for replacement parts and maintenance scheduling. INVESTMENT NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty compressor replacement.
  • Page 45 REPLACEMENT PARTS MANUAL with Illustrations COCKTAIL AND SLUSH FREEZERS Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 876B BATCH FREEZER 184633 — 5/16 H.C. Duke & Son, LLC. P/N 185235-01 May 2016 Printed In U.S.A.
  • Page 47 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch Replacement Parts Orders You must have the serial number of your Name __________________________ freezer when ordering parts — parts may Address: ________________________ differ with a particular serial number of the _________________________ same model.
  • Page 48: Pull Valve Door Assembly

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 1 Pull Valve Door Assembly Item Part No. Description HC114700 .....Door (Head) - Assy. Complete 1 ....HC114989 .....Door (Head) - Assy. Pull Valve (Door Only) 2 ....HC162633 ....Knob - Fluted Torque Blk 5/16-18 (Hand) 2A ....HC130194 ....Stud - Freezer Door...
  • Page 49: Spigot Door Assembly (Optional)

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 2 Spigot Door Assembly (Optional) Item Part No. Description *....HC114729 .....Door - Assy. Complete (Head) 1 ....HC114990 .....Door(Only) - Assy. Spigot 2** ....HC162714 ....Body - Spigot 3** ....HC160647 ....O-Ring (Spigot) 4** ....HC162715 ....Plug - Spigot...
  • Page 50 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 2 Batch Door Assembly (Optional) Item Part No. Description *....HC119044 .....Door - Assy. Batch Complete (Head) 1 ....HC119043 .....Door(Only) - Assy. Batch 2 ....HC138336 ....Bushing - Plastic Door 3 ....HC160561 ....O-Ring (Plug) 4 ....HC115416 .....Plug - Assy.
  • Page 51: Beater Shaft Assembly

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 3 Beater Shaft Assembly Item Part No. Description 1 ....HC113072 .....Beater - Assy. Slush or ....HC119042 .....Beater - Assy. Batch 2 ....HC138256 ....Blade - Scraper 3 ....HC134649 ....Spring - Blade 4 ....HC160605 ....Quad Ring...
  • Page 52 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 4 Electrical Box — Counter Model (Page 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. Parts5 184297...
  • Page 53 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 4 Electrical Box — Counter Model (Page 2 of 2) Item Part No. Description 1 ....HC155425 ..Cut - Out-High Pressure 2 ....HC161202 ..Thermostat - 5° Fixed Diff. (876BRH, 876CRH)(Hopper) 3 ....HC161202 ..
  • Page 54 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 5 Electrical Box — Floor Models (Page 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. Parts7 184297...
  • Page 55 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 5 Electrical Box — Floor Models (Page 2 of 2) Item Part No. Description 1 ....HC155425 ..Cut Out - High Pressure 2 ....HC161202 ..Thermostat - 5° Fixed Diff. Cylinder (876RH) .........
  • Page 56 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 6 Panels — Counter Models (Page 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. Parts9 184297...
  • Page 57: Panels - Counter Models

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 6 Panels — Counter Models (Page 2 of 2) Item Part No. Description 1 ....HC116928-C ..Panel - Assy. Front HC116929-C ..Panel - Assy. Front (with Optional Mix Light) HC119090 ..
  • Page 58: Panels - Floor Models (Sheet 1 Of 2)

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 7 Panels — Floor Models (sheet 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. Parts11 184297...
  • Page 59 4 ....HC196121 ..Cover - Hopper HC118691 ..Cover - Assy. Hopper Insulate (Optional 876RH) 5 ....HC116066-C ..Panel - Assy. Hopper & Top (876) HC116075-C ..Panel - Assy. Hopper & Top (876RH) 6 ....HC136064 ..Insert - Drip Pan HC138174 ..
  • Page 60 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 8 Water Cooled Assembly View — Counter Model (Page 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. Parts13...
  • Page 61: Water Cooled Assembly View

    — Counter Model (Page 2 of 2) Item Part No. Description 1 ....HC115916 ..Cylinder - Assy. Evaporator (876, 876B, 876C) HC116332 ..Cylinder - Assy. Evaporator (RH Models) 2 ....HC155453 ..Valve - Auto Expansion Sweat (Cylinder) 3 ....HC113087 ..Exchanger - Assy. Heat 4 ....HC155459 ..
  • Page 62 ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 9 Water Cooled Assembly View — Floor Models (Page 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. Parts15...
  • Page 63 — Floor Models (Page 2 of 2) Item Part No. Description 1 ....HC115916 ..Cylinder - Assy. Evaporator (876, 876B, 876C)) HC116332 ..Cylinder - Assy. Evaporator (RH Models) 2 ....HC155453 ..Valve - Auto Expansion Sweat (Cylinder) 3 ....HC112870 ..Exchanger - Assy. Heat 4 ....HC155459 ..
  • Page 64: Figure 10 Air Cooled Assembly

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 10 Air Cooled Assembly (Page 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. Parts17 184297...
  • Page 65 21 ..HC160154 ..Washer - Ext Tooth 3/8 ZN * Includes all of items above. Not Shown: HC115916 ..Cylinder - Assy. Evaporator (876, 876B, 87C)) HC116332 ..Cylinder - Assy. Evaporator (876RH, 876BRH, 876CRH) HC155453 ..Valve - Auto Expansion Sweat (Cylinder) HC113087 ..
  • Page 66: Figure 11 Drive Shaft And Bearing Assembly

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 11 Drive Shaft and Bearing Assembly Item Part No. Description HC112843 ..Bearing - Assy. Complete Rear (includes HC112844 & HC112862) HC112844 ..Sheave - Assy. Driven & Quill (includes 1, 1A, 2) 1 ....HC153615 ..
  • Page 67: Consistency Control

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 12 Consistency Control Item Part No. Description 1 ....HC117492 ..Switch - Assy. Torque includes HC150457 ...Switch - Torque Control HC135003 ...Cover - Switch Top HC135004 ...Cover - Switch Bottom 2 ....HC159999 ..
  • Page 68: Figure 13 Motor And Bearing Assembly

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 13 Motor and Bearing Assembly (Page 1 of 2) Use only original or authorized replacement parts with this freezer. Use of unapproved parts will void warranty. 184297...
  • Page 69: Figure 13 Motor And Bearing Assembly

    ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH Figure 13 Motor and Bearing Assembly (Page 2 of 2) Item Part No. Description 1 ....HC153139 ..Belt - Poly V (Counter) HC153125 ..Belt - Poly V (Floor) 2 ....HC116585* ..Kit - FE Slush Motor Replacement (Counter) or ...HC116584* ..
  • Page 70: Accessories

    HC155634 ..Fitting - Tank 3/4 (Fitting & Gaskets-3/4” 15 Gallon Container) HC138174 ..Insert - Drip Pan (876C - 4 Jars) HC136064 ..Insert - Drip Pan (876, 876RH - 5 Jars) HC135803 ..Insert - Drip Pan (876B, 876C, 876BRH, 876CRH - 6 Jars) HC116110 ..
  • Page 71: Figure 14 Accessory - Merchandiser

    (Optional - Floor Models Only) Item Part No. Description 1 ....HC117677 ..Sign - Assy. Illuminated 876 (Complete w/o insert) 2 ....HC150574 ..Socket - Bulb 3 ....HC150578 ..Bulb - Fluorescent 4 ....HC150577 ..Ballast - Fluorescent 5 ....HC150576 ..Starter - Fluorescent 6 ....HC150485 ..
  • Page 72 Keep your freezer in excellent QUALITY PARTS condition — always contact PROTECT your Electro Freeze Distributor YOUR for replacement parts and maintenance scheduling. INVESTMENT NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty compressor replacement.

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