Removing The Kick Starter; Checking The Kick Starter - Yamaha PW50W 2007 Service Manual

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REMOVING THE KICK STARTER

1. Remove
9 Engine
2. Remove:
9 Clutch assembly.
1
3. Remove:
9 Oil pump drive gear
4. Remove:
9 Kick crank 1
5. Remove:
9 Torsion spring 1
9 Spring guide 2
9 Kick shaft 3
NOTE:
Unhook the torsion spring 1 from the stopper
a in the crankcase.
6. Remove:
9 Kick pinion gear
9 Clip

CHECKING THE KICK STARTER

1. Check:
9 Kick shaft 1
9 Kick gear tooth
9 Kick pinion gear tooth
1
2. Measure:
9 Kick gear clip friction force
5-32
KICK STARTER
Refer to "REMOVING THE ENGINE".
Refer to "REMOVING THE CLUTCH".
Bend/damage → Replace the kick shaft.
Worn/crack → Replace the kick shaft or
kick pinion gear
Out of specification → Replace the kick
gear clip.
Use a spring gauge 1.
Kick gear clip friction force
1-5 N (0.34-1.33 lbf) (0.15-0.40 kgf)
ENG