Related Manuals for Yamaha PW50P 2023
Summary of Contents for Yamaha PW50P 2023
- Page 1 OWNER’S MANUAL PW50 MOTORCYCLE Read this manual carefully before oper- ating this vehicle. PW50P2 PW50P2C LIT-11626-36-13 BSL-28199-10...
- Page 2 EAU10045 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
- Page 3 EAU41064 Congratulations on your purchase of the Yamaha PW50P2 / PW50P2C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields.
- Page 4 YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES” and the “TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST” booklets sup- plied with this motorcycle when new or available from your Yamaha dealer. Chil- dren differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely.
- Page 5 *Product and specifications are subject to change without notice. EAU10194 PW50P2 / PW50P2C OWNER’S MANUAL ©2023 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2022 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
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Page 6: Table Of Contents
Table of contents Location of important labels... 1-1 Removing the power reduction plate ..........7-7 Safety information......2-1 Transmission oil ......7-8 Middle and final gear cases ..7-10 Description ........3-1 Cleaning the air filter element ..7-10 Left view ......... 3-1 Cleaning the spark arrester...7-11 Right view........ - Page 7 Table of contents YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL OFF-ROAD MOTORCYCLE LIMITED WARRANTY ....10-4 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-6 Index ..........11-1...
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Page 8: Location Of Important Labels
Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. -
Page 9: Safety Information
Safety information EAU4093C an accident or equipment damage. See page 5-1 for a list of pre-operation checks. Be a Responsible Owner This motorcycle is designed for As the vehicle’s owner, you are re- off-road use only, therefore, it is il- sponsible for the safe and proper oper- legal to operate it on public ation of your motorcycle. - Page 10 Safety information sic motorcycle maintenance. Protective Apparel Certain maintenance can only The majority of fatalities from motorcy- be carried out by certified staff. cle accidents are the result of head in- Many accidents involve inexperi- juries. The use of a safety helmet is the enced operators.
- Page 11 Yamaha accessories, which are avail- dling if the weight distribution of the able only from a Yamaha dealer, have motorcycle is changed. To avoid the been designed, tested, and approved possibility of an accident, use extreme by Yamaha for use on your vehicle.
- Page 12 While you may find aftermarket prod- unstable in cross winds. ucts similar in design and quality to • Certain accessories can dis- genuine Yamaha accessories, recog- place the operator from his or nize that some aftermarket accesso- her normal riding position. This...
- Page 13 Safety information Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. Shift the transmission in gear (for models with a manual transmis- sion). ...
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Page 14: Description
Description EAU63371 Left view 1. Spark plug (page 7-6) 2. Fuel cock (page 4-6) 3. Throttle stop screw (page 7-13) 4. Air filter element (page 7-10) 5. Kickstarter (page 4-7) 6. Centerstand (page 7-21) -
Page 15: Right View
Description EAU63391 Right view 1. Spark arrester (page 7-11) 2. Seat (page 4-8) 3. Transmission oil filler cap (page 7-8) 4. Fuel tank cap (page 4-3) 5. 2-stroke engine oil tank cap (page 4-6) 6. Transmission oil drain bolt (page 7-8) -
Page 16: Controls And Instruments
Description EAU63401 Controls and instruments 1. Rear brake lever (page 4-3) 2. Starter (choke) lever (page 4-7) 3. Engine stop switch (page 4-1) 4. Front brake lever (page 4-2) 5. Throttle grip (page 7-14) -
Page 17: Instrument And Control Functions
Instrument and control functions EAU40661 EAU41045 Handlebar switch Speed limiter and power re- duction plate Your motorcycle is equipped with an adjustable speed limiter and a power reduction plate. The speed limiter keeps the throttle from fully opening, even when the throttle grip is turned to the maximum. -
Page 18: Front Brake Lever
Do not turn the adjusting screw out more than 7 mm (0.28 in) before con- sulting a Yamaha dealer. Always make sure the throttle grip free play is adjusted to 1.5–3.5 mm (0.06–0.14 in). (See page 7-14.) -
Page 19: Rear Brake Lever
Instrument and control functions EAU12952 EAU13183 Rear brake lever Fuel tank cap 1. Rear brake lever 1. Fuel tank cap The rear brake lever is located on the To remove the fuel tank cap, turn it left side of the handlebar. To apply the counterclockwise, and then pull it off. -
Page 20: Fuel
2.0 L (0.5 US gal, 0.4 Imp.gal) can cause fuel to spill out of the fuel tank. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. -
Page 21: Fuel Tank Breather Hose
Instrument and control functions ohol containing methanol is not EAU13414 Fuel tank breather hose recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. 1. Fuel tank breather hose Before operating the motorcycle: Check the fuel tank breather hose connection. -
Page 22: 2-Stroke Engine Oil
Instrument and control functions EAU13454 EAU40702 2-stroke engine oil Fuel cock Make sure that there is sufficient 2- The fuel cock supplies fuel from the stroke engine oil in the oil tank. Add the tank to the carburetor while filtering it recommended 2-stroke engine oil as also. -
Page 23: Starter (Choke) Lever
Instrument and control functions EAU13591 EAU13681 Starter (choke) lever “ ” Kickstarter 1. Starter (choke) lever “ ” 1. Kickstarter Starting a cold engine requires a richer To start the engine, fold out the kick- air-fuel mixture, which is supplied by starter lever, move it down lightly with the starter (choke). -
Page 24: Seat
Instrument and control functions EAU40921 Seat Make sure that the seat is properly se- cured before riding. To remove the seat 1. Remove the mudguard by remov- ing the bolts and washers. 1. Bolt and washer 2. Mudguard 2. Pull the seat off. To install the seat 1. -
Page 25: For Your Safety - Pre-Operation Checks
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:... - Page 26 For your safety – pre-operation checks ITEM CHECKS PAGE • Make sure that operation is smooth. Centerstand 7-21 • Lubricate pivot if necessary. • Make sure that all nuts, bolts and screws are properly Chassis fasteners tightened. — • Tighten if necessary. Engine stop switch •...
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Page 27: Operation And Important Riding Points
If 1. Turn the fuel cock lever to “O” there is a control or function you do not (on). understand, ask your Yamaha dealer. 2. Set the engine stop switch to EWA10272 “START”. WARNING 3. -
Page 28: Starting A Warm Engine
Operation and important riding points EAU16661 EAU41004 Starting a warm engine Starting off Follow the same procedure as for 1. While applying the rear brake le- starting a cold engine with the excep- ver, push the motorcycle off the tion that the starter (choke) is not re- centerstand. -
Page 29: Acceleration And Deceleration
Operation and important riding points EAU16782 EAU41013 Acceleration and deceleration Braking EWA14572 WARNING Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the motor- cycle may skid or overturn. Keep in mind that braking on wet surfaces is much more diffi- cult. -
Page 30: Engine Break-In
Be sure to inspect and make adjustments thoroughly, especially ca- bles. In addition, check all fittings and fasteners for looseness, and tighten if necessary. ECA10271 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. -
Page 31: Periodic Maintenance And Adjustment
If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service. EWA15123 WARNING Turn off the engine when performing... -
Page 32: Owner's Tool Kit
Yamaha dealer perform it for you. individual that is certified (if applicable). Yamaha dealers are trained and equipped to perform these particular... -
Page 33: Periodic Maintenance Chart For The Emission Control System
Periodic maintenance and adjustment EAU69180 Periodic maintenance chart for the emission control system Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. THEREAFTER INITIAL EVERY ITEM CHECK OR MAINTENANCE JOB •... -
Page 34: General Maintenance And Lubrication Chart
Periodic maintenance and adjustment EAU69202 General maintenance and lubrication chart Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. THEREAFTER INITIAL EVERY ITEM CHECK OR MAINTENANCE JOB • Check operation. - Page 35 • Check operation and for oil leakage. √ √ √ √ 13 * assemblies • Replace if necessary. • Apply Yamaha cable lubricant or other √ √ √ 14 * Control cables suitable cable lubricant. • Check operation. • Check throttle grip free play, and √...
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Page 36: Checking The Spark Plug
Do not attempt to can reveal the condition of the engine. diagnose such problems yourself. In- stead, have a Yamaha dealer check To remove the spark plug the vehicle. 1. Remove the spark plug cap. -
Page 37: Removing The Power Reduction Plate
Periodic maintenance and adjustment To install the spark plug EAU41104 Removing the power reduc- 1. Clean the surface of the spark tion plate plug gasket and its mating sur- To obtain full engine performance ca- face, and then wipe off any grime pability, removing the power reduction from the spark plug threads. -
Page 38: Transmission Oil
Owner’s Manual so that it is readily oil leakage before each ride. If any available whenever you want to reduce leakage is found, have a Yamaha deal- the engine power. er check and repair the motorcycle. In addition, the transmission oil must be 4. - Page 39 Periodic maintenance and adjustment 4. Install the transmission oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. Tightening torque: Transmission oil drain bolt: 14 N·m (1.4 kgf·m, 10 lb·ft) 5. Refill with the specified amount of the recommended transmission 1.
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Page 40: Middle And Final Gear Cases
If any leakage is found, have maintenance and lubrication chart. a Yamaha dealer check and repair the Clean or, if necessary, replace the air motorcycle. addition,... -
Page 41: Cleaning The Spark Arrester
The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 5. Insert the sponge material into the air filter case. NOTICE: Make sure that the sponge material is 1. -
Page 42: Adjusting The Carburetor
The carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most carburetor adjustments should be left to a Yamaha dealer, who has the nec- essary professional knowledge and ex- perience. The adjustment described in the following section, however, may be 1. -
Page 43: Adjusting The Engine Idling Speed
If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. A diagnostic tachometer is needed to make this adjustment. 1. Attach the tachometer to the spark plug lead. -
Page 44: Checking The Throttle Grip Free Play
1.5–3.5 mm (0.06–0.14 in) proper tire pressure may cause se- Periodically check the throttle grip free vere injury or death from loss of play and, if necessary, have a Yamaha control. dealer adjust it. The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the... - Page 45 EWA15542 WARNING or glass fragments in it, or if the side- Have a Yamaha dealer replace wall is cracked, have a Yamaha dealer replace the tire immediately. excessively worn tires. Operat- ing the motorcycle with exces- Minimum tire tread depth (front and...
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Page 46: Panel Wheels
If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced. -
Page 47: Adjusting The Front And Rear Brake Lever Free Play
1. Rear brake lever free play adjusting nut EWA10651 WARNING If proper adjustment cannot be ob- tained as described, have a Yamaha dealer make this adjustment. 1. Rear brake lever free play Front brake lever free play: 10.0–20.0 mm (0.39–0.79 in) Rear brake lever free play: 10.0–20.0 mm (0.39–0.79 in) -
Page 48: Checking The Front And Rear Brake Shoes
7-23. To remove the rear wheel: See page 7-24. Front Rear If the lining thickness of a brake shoe is less than 1.5 mm (0.06 in), have a Yamaha dealer replace the brake shoes as a set. 7-18... -
Page 49: Checking And Lubricating The Cables
Yamaha dealer at the intervals cated if necessary. If a cable is specified in the periodic maintenance damaged or does not move smoothly, chart. -
Page 50: Adjusting The Autolube Pump
Lubricating the front and rear The Autolube pump is a vital and so- brake levers phisticated component of the engine, which must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. The pivoting points of the front and rear... -
Page 51: Checking And Lubricating The Centerstand
Recommended lubricant: Lithium-soap-based grease ECA10591 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 7-21... -
Page 52: Checking The Steering
If there is play in the wheel ward and backward. If any free hub or if the wheel does not turn play can be felt, have a Yamaha smoothly, have a Yamaha dealer dealer check or repair the steer- check the wheel bearings. -
Page 53: Front Wheel
Periodic maintenance and adjustment EAU24361 Front wheel EAU56510 To remove the front wheel EWA10822 WARNING To avoid injury, securely support the vehicle so there is no danger of it 1. Wheel axle falling over. To install the front wheel 1. Place the motorcycle on the cen- 1. -
Page 54: Rear Wheel
Periodic maintenance and adjustment 3. Insert the wheel axle from the right EAU25081 Rear wheel side. 4. Install the washer and axle nut, EAU56822 and then tighten the axle nut to the specified torque. To remove the rear wheel Tightening torque: EWA10822 Axle nut: WARNING... - Page 55 Periodic maintenance and adjustment 8. Remove the axle nut while apply- ing the rear brake. 1. Exhaust chamber 2. Exhaust chamber bolt 3. Washer 1. Axle nut 6. Remove the exhaust manifold 9. Remove the rear arm by removing bolts, and then remove the ex- the nuts and washers.
- Page 56 Periodic maintenance and adjustment 6. While applying the rear brake, 11. Install the muffler by sliding the tighten the axle nut to the speci- spring clamp up to its original po- fied torque. sition, and then installing the 7. Tighten the rear arm nuts and rear washers and muffler bolt.
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Page 57: Troubleshooting
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. -
Page 58: Troubleshooting Chart
Check the vehicle. compression. 3. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the kickstarter. There is no Have a Yamaha dealer check the vehicle. compression. 7-28... -
Page 59: Motorcycle Care And Storage
Rust and corrosion can develop matte colored finished parts. Be even if high-quality components are sure to consult a Yamaha dealer for used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle. - Page 60 Motorcycle care and storage and insects will come off more easily if structed. Also, thoroughly rinse the area off with water, immedi- the area is covered with a wet cloth for ately dry it, and then apply a cor- a few minutes before cleaning. rosion protection spray.
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Page 61: Storage
Consult a Yamaha dealer for advice on Long-term what products to use. Before storing your motorcycle for sev- eral months: 1. - Page 62 Motorcycle care and storage 5. Perform the following steps to protect the cylinder, piston rings, Make any necessary repairs before etc. from corrosion. storing the motorcycle. a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug bore.
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Page 63: Specifications
Specifications Dimensions: Transmission oil: Overall length: Type: 1245 mm (49.0 in) Motor oil SAE 10W-30 type SE or higher or Overall width: Gear oil SAE 85W GL-3 610 mm (24.0 in) Quantity: Overall height: 0.30 L (0.32 US qt, 0.26 Imp.qt) 705 mm (27.8 in) Air filter: Seat height:... - Page 64 Specifications Speed rating: Shock absorber: 100 km/h (62 mph) Hydraulic damper Rear tire: Wheel travel: 50 mm (2.0 in) Type: Electrical system: With tube Size: Ignition system: 2.50-10 4PR Manufacturer/model: Charging system: BRIDGESTONE/M29 CDI magneto Manufacturer/model: IRC/Z MARK II Speed rating: 100 km/h (62 mph) Tire air pressure (measured on cold tires):...
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Page 65: Consumer Information
Yamaha dealer or for reference in case the vehicle is stolen. EAU26442 Engine serial number VEHICLE IDENTIFICATION NUMBER: ENGINE SERIAL NUMBER: 1. - Page 66 Consumer information 1. Vehicle Emission Control Information label The Vehicle Emission Control Informa- tion label is affixed at the location in the illustration. This label shows specifica- tions related to exhaust emissions as required by federal law, state law and Environment Canada.
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Page 67: Motorcycle Noise Regulation
Consumer information EAU26561 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, re- pair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or el- ement of design has been removed or rendered inoperative by any person. - Page 68 Yamaha Motor Corporation, U.S.A. also warrants to the ultimate purchaser and each subsequent purchaser of each applicable model Yamaha motorcycle covered by this warranty that the vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S.
- Page 69 CUSTOMER SERVICE If your machine requires warranty service, you must take it to any authorized Yamaha Motorcycle dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the owner of the dealership.
- Page 70 • Y.E.S. is flexible. You choose the plan that’s right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period. • Y.E.S. is designed and administered by the same Yamaha people who handle your warranty – and it shows in the comprehensive coverage benefits. There are no mileage limitations.
- Page 71 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number and we’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
- Page 72 Index Power reduction plate, removing ... 7-7 Acceleration and deceleration ....6-3 Air filter element, cleaning ....7-10 Safety information ........2-1 Autolube pump, adjusting.....7-20 Seat ............4-8 Spark arrester, cleaning ....... 7-11 Spark plug, checking ......7-6 Brake lever, front ........4-2 Specifications .........
- Page 73 Genuine Yamaha Accessories – Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right out of the box. Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products.
- Page 74 PRINTED IN JAPAN 2022.04-0.8×1 CR (E)