Phocos Any-Grid Series User And Installation Manual
  1. Manuals
  2. Brands
  3. Phocos Manuals
  4. Battery Charger
  5. Any-Grid Series
  6. User and installation manual

Phocos Any-Grid Series User And Installation Manual

Pure sine wave hybrid inverter charger with mppt solar charge controller
Hide thumbs Also See for Any-Grid Series:
Table of Contents

Advertisement

Quick Links

Phocos Any-Grid™ series
Pure Sine Wave Hybrid Inverter Charger with
MPPT Solar Charge Controller
PSW-H-8kW-230/48V
PSW-H-5kW-230/48V
PSW-H-3kW-230/24V
PSW-H-6.5kW-120/48V
PSW-H-5kW-120/48V
PSW-H-3kW-120/24V
User and Installation Manual
English
For further languages see
Für weitere Sprachen siehe
Pour autres langues voir
Para otros idiomas ver
对于其他语言请参阅
www.phocos.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Any-Grid Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Phocos Any-Grid Series

Summary of Contents for Phocos Any-Grid Series

  • Page 1 Phocos Any-Grid™ series Pure Sine Wave Hybrid Inverter Charger with MPPT Solar Charge Controller PSW-H-8kW-230/48V PSW-H-5kW-230/48V PSW-H-3kW-230/24V PSW-H-6.5kW-120/48V PSW-H-5kW-120/48V PSW-H-3kW-120/24V User and Installation Manual English For further languages see Für weitere Sprachen siehe Pour autres langues voir Para otros idiomas ver 对于其他语言请参阅...

  • Page 2: Table Of Contents

    Fault Reference Codes............................... 46 10.0 Warning Codes ................................47 11.0 Troubleshooting ................................ 49 12.0 Specifications ................................52 12.1 Grid Mode.................................52 12.2 Off-Grid Mode................................53 12.3 Battery Charging..............................55 12.4 General ..................................56 13.0 Warranty ..................................57 13.1 Conditions................................57 13.2 Liability Exclusion..............................57 www.phocos.com P a g e...

  • Page 3: Introduction

    Introduction Dear customer, thank you for choosing this quality Phocos product. The Any-Grid™ pure sine wave hybrid inverter / charger series has numerous outstanding features and use-cases such as: • Function as purely Off-Grid inverter for applications with no AC power source •...

  • Page 4: Regulatory Information

    2. Please do not disassemble or attempt to repair Phocos products. This unit does not contain user serviceable parts. Damage to the warranty seal will lead to a loss of warranty of the product and can lead to injury. 3. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning. Switching off the unit is not sufficient, turn off and / or disconnect all connections to the unit.

  • Page 5: Overview

    AC Loads PV Panels (optional) Public Grid (optional)* AC Generator (optional)* Battery (optional) Removable Display Phocos Any-Grid™ Hybrid Inverter Charger (up to 9 units parallel, split-phase or 3-phase) * Any-Grid™ accepts one AC input Fig. 1: System Overview This unit has one each of the following power connections: battery, PV, AC input, AC output. The unit is designed to provide continuous power from PV / battery or an AC source, depending on the set priority.

  • Page 6: Product Overview

    16. USB-OTG communication port 17. Output source indicators and USB function indicators 18. Battery Management System (BMS) communication port: CAN, RS-485 and RS-232 19. RS-232 communication port 20. Battery wiring extension box (only included with PSW-H-3KW-120/24V and PSW-H-6.5KW-120/48V) www.phocos.com P a g e...

  • Page 7: Installation

    Installation of the battery wiring extension box is necessary for UL conformity. If UL conformity is not required in your region, it is sufficient to only install the cable glands (step 3) shown below. Fig. 3.1: Installation of cable glands and battery wiring extension box (PSW-H-3KW-120/24V and PSW-H-6.5KW-120/48V) www.phocos.com P a g e...

  • Page 8: Mounting The Unit

    -10 ~ 40 °C, 14 ~ 104 °F. • Avoid excessively dusty environments, direct sunlight, and corrosive environments such as salty air. • The unit is designed for vertical installation on a solid wall www.phocos.com P a g e...

  • Page 9: Battery Connection

    33 Vdc rating Steps to connect the battery: 1. WARNING: Ensure the battery cables are not yet connected to the battery. CAUTION: Ensure none of the cable insulation is jammed in the ring terminal before crimping. www.phocos.com P a g e...

  • Page 10: Ac Input And Ac Output Connection

    CAUTION: Short-circuiting the L (live phase) AC input or AC output terminal to the metal body of the unit will cause permanent damage not covered under warranty. Recommended AC cable cross-section and AC circuit breaker rating: www.phocos.com P a g e...
  • Page 11 Ensure none of the conductor insulation is jammed between the terminal contacts. CAUTION: Ensure the polarity is correct on all wires. Failure to do so may cause a short-circuit at the AC source when several units are working in parallel operation. www.phocos.com 10 | P a g e...

  • Page 12: Pv Connection

    All other models: insert the two PV wires through the rectangular casing hole (cable glands for 120 Vac models) marked “PV input”. Insert the positive PV cable into the “PV+” terminal and the negative PV cable www.phocos.com 11 | P a g e...
  • Page 13 Insert stripped PV- wire into male MC4 pin and crimp: Insert assembled pin into corresponding connector housing: Tighten both connector domes with a spanner: Fig. 9.1: PV connection, PV2 input shown as example (PSW-H-5KW-120/48V, PSW-H-6.5KW-120/48V and PSW-H-8KW-230/48V) www.phocos.com 12 | P a g e...

  • Page 14: Final Assembly

    1. Remove the screw holding the bracket on the bottom of the display module (Fig. 11 → ①) and push down the display unit from the case slightly while removing the metal bracket. 2. Keep pushing the display module down, taking care not to damage the connected cable (Fig. 11 → ②). www.phocos.com 13 | P a g e...
  • Page 15 Any-Grid unit. 7. If using Lithium batteries designed for battery management system (BMS) communication such as Pylontech batteries, please visit www.phocos.com for a current list of batteries supported with BMS (Fig. 2). communication. Connect the special battery BMS cable (ask your dealer for details) to socket CAUTION: Ensure the battery and BMS is compatible with the Any-Grid and that the pin location is correct before connection.

  • Page 16: Installing Multiple Units In Parallel, Split Phase Or 3-Phase Configuration

    AC Connections: Regarding AC input and output, please also follow the same principle. Use the wiring cross-section and circuit breaker as defined for each individual unit, then attach those wires to bus bars. The bus bars from the AC www.phocos.com 15 |...
  • Page 17 The following section will show a few examples of how the parallel communication and current sharing cables are mounted. For better visibility download this manual in color at www.phocos.com. Once commissioning is completed, the following settings menus (see chapter “Device Operation Settings”) are automatically synchronized between all units: 01, 02, 03, 05, 06, 07, 08, 09, 10, 12, 13, 23, 26, 27, 29, 30, 32, 33, 34, 35, 36, 37, 39 and 41.
  • Page 18 Fig. 17: Communication connections of 7 units on P1, 1 unit on P2, 1 unit on P3 Notice that because there is only one unit on phase 2 (P2) and phase 3 (P3), there are no green current sharing cables connected to these two units. www.phocos.com 17 | P a g e...
  • Page 19 6. Repeat steps 1 to 5 with each further unit connected in parallel. 7. Now turn on each unit. One unit will automatically and randomly be defined as the host unit and will show www.phocos.com 18 | P a g e...
  • Page 20 7. Now turn on each unit. The units will show the following in their respective screens: Screen of Units on Phase L1 Screen of Units on Phase L2 Screen of Units on Phase L3 www.phocos.com 19 | P a g e...
  • Page 21 8. Switch on the AC input breaker of each unit in quick succession if an AC source is installed. If this takes too long, then some units may show fault 82 on their screen, but they will restart automatically and upon detecting a valid AC input, will function normally. The displays will show the following: www.phocos.com 20 | P a g e...

  • Page 22: Ble Communication

    Solar Battery voltage < Settings menu 12 Open Closed power. Settings Menu 01 Battery voltage > Settings menu 13 is set as SBU or battery charging reaches Floating Closed Open phase www.phocos.com 21 | P a g e...

  • Page 23: Operation

    LCD screen, indicating the operating status and allowing the programming of settings parameters. Source LCD screen LED 2 Source LED 1 Status Source indicators LED 3 Function buttons Inverter ON/OFF button Fig. 21: Display module buttons and indicators www.phocos.com 22 | P a g e...

  • Page 24: Display Symbols

    To last selection Down To next selection Enter To confirm/enter the selection in setting mode Display Symbols Fig. 22: LCD screen symbols Symbol Description Input Information Indicates AC input Indicates PV input www.phocos.com 23 | P a g e...
  • Page 25 45.4 ~ 47.4 V / 22.7 ~ 23.7V 25 ~ 49% Load < 50% 47.4 ~ 49.4 V / 23.7 ~ 24.7V 50 ~ 74% > 49.4 V / > 24.7 V 75 ~ 100% www.phocos.com 24 | P a g e...

  • Page 26: Device Operation Settings

    3 seconds to enter settings mode. Press to select between settings menus. Once selected, press to confirm the selection or to exit without confirmation. Settings menus Menu no. Description Selectable Option and Notes Escape Exit setting mode www.phocos.com 25 | P a g e...
  • Page 27 Appliances Accepted AC input voltage range from 90 ~ 280 Vac for 230 Vac models, 80 ~ 140 Vac for 120 Vac AC input voltage range models. www.phocos.com 26 | P a g e...
  • Page 28 BYD battery For use with BYD Lithium batteries. by Phocos guides as this Ensure the battery management may damage the PSW-H system (BMS) communication is and/or the battery! connected.
  • Page 29 01. Available values: “FULL” and 24 ~ 32 Vdc in 1 Vdc increments for 24Vdc model. The battery is considered fully charged when the float charging phase is reached. www.phocos.com 28 | P a g e...
  • Page 30 By-pass enabled When enabled, the unit will quickly switch to Grid mode if an AC output overload occurs in Off-Grid mode. It will return to Off-Grid mode once the load power has normalized. www.phocos.com 29 | P a g e...
  • Page 31 2 in a units and on phase 2 in a split- split-phase (2-phase) phase (2-phase) application, with application, with 120° phase- 180° phase-shift relative to phase 1: shift relative to phase 1: www.phocos.com 30 | P a g e...
  • Page 32 If “User-defined” or “Flooded”is selected in settings menu 05, this value voltage. Consult your battery can be changed. manual to make sure the battery can withstand the higher voltages required for this purpose. This is typically the case for flooded lead-acid batteries. www.phocos.com 31 | P a g e...
  • Page 33 If “Disabled” is selected, it will cancel the forced equalization function until the next scheduled equalization interval as defined in settings menu 37. will no longer be shown in LCD main page. Not reset (Default) Reset Reset PV and Load energy datalogger storage www.phocos.com 32 | P a g e...
  • Page 34 Allows setting the current time in minutes. Time setting: minute Available values: 00 ~ 59 minutes. Allows setting the current time in hours (24h notation). Time setting: hour Available values: 00 ~ 23 hours. www.phocos.com 33 | P a g e...

  • Page 35: Usb And Timer Settings

    LEDs will be lit. 5. Now press to return to main screen. Otherwise, it will return to the main view automatically after 1 minute. Possible error messages for USB functions: www.phocos.com 34 | P a g e...
  • Page 36 This timer setting is to set up the daily battery charger source priority. Note: If no button is pressed within 1 minute of starting this procedure, the screen it will automatically return to the default main view. www.phocos.com 35 | P a g e...

  • Page 37: Screen Views Of Current Values

    7. Now press to return to main screen. Screen Views of Current Values The screen views can be scrolled by pressing to show current values in the following order: www.phocos.com 36 | P a g e...
  • Page 38 Input frequency = 50 Hz, Output voltage = 230 Vac AC input frequency PV voltage = 260 Vdc PV1 voltage (only PSW-H-5KW-120/48V, PSW-H- 6.5KW-120/48V and PSW-H-8KW-230/48V) = 160 Vdc PV voltage PV2 voltage (only PSW-H-5KW-120/48V, PSW-H- 6.5KW-120/48V and PSW-H-8KW-230/48V) = 160 Vdc www.phocos.com 37 | P a g e...
  • Page 39 6.5KW-120/48V and PSW-H-8KW-230/48V) = 2.5 Adc PV power = 650 W PV1 power (only PSW-H-5KW-120/48V, PSW-H-6.5KW- 120/48V and PSW-H-8KW-230/48V) = 650W PV power PV2 power (only PSW-H-5KW-120/48V, PSW-H-6.5KW- 120/48V and PSW-H-8KW-230/48V) = 650W www.phocos.com 38 | P a g e...
  • Page 40 PV charging current = 25 Adc Charging current AC charging current = 25 Adc AC and PV charging power = 2.5 kW PV charging power = 1.5 kW Charging power AC charging power = 1.5 kW www.phocos.com 39 | P a g e...
  • Page 41 When load power is lower than 1 kVA, apparent power is shown in VA (ex. 900 VA) AC output in VA (apparent power) When load power is higher than 1 kVA, apparent power is shown in kVA (ex. 4.00 kVA) www.phocos.com 40 | P a g e...
  • Page 42 Battery voltage / inverter internal temperature and solar charge controller internal temperature (Inverter temperature and solar charge controller Battery voltage = 50 Vdc, temperature is displayed in turns) solar charge controller temperature = 25 °C www.phocos.com 41 | P a g e...
  • Page 43 PV energy generated this year, and AC output energy consumed this year PV energy = 23.8 MWh, AC output energy = 23.8 MWh PV energy generated in total, and AC output energy consumed in total October 28, 2019 Current date www.phocos.com 42 | P a g e...

  • Page 44: Operating Mode Description

    (if the inverter batteries ON/OFF switch is set to the OFF position). No charging Battery is charged by solar power and excess power is fed into the grid www.phocos.com 43 | P a g e...
  • Page 45 Battery is charged and AC loads are powered by AC source AC output can be powered from the AC Grid mode input, battery charging is available Battery is charged and AC loads are powered by an AC source www.phocos.com 44 | P a g e...
  • Page 46 Any-Grid AC source provides power to the AC output Battery and solar provide power to the AC output AC output power from Off-Grid mode battery (if connected) and solar power www.phocos.com 45 | P a g e...

  • Page 47: Fault Reference Codes

    Internal DC bus voltage is too high Internal DC bus soft start failed Solar charge controller over-current Solar charge controller over-voltage DC-DC converter over-current Battery discharge over-current Inverter over-current Internal DC bus voltage is too low www.phocos.com 46 | P a g e...

  • Page 48: Warning Codes

    Warning Event Audible Alarm Screen view Fan is locked while inverter is on Beeps three times every second Over-temperature None Battery is over-charged Beeps once every second Low battery voltage Beeps once every second www.phocos.com 47 | P a g e...
  • Page 49 Battery discharging temporarily Beeps once Only available if Lithium disabled to protect Lithium battery. every second battery communication is active. Battery equalization None Battery is not connected None www.phocos.com 48 | P a g e...

  • Page 50: Troubleshooting

    “Settings menu 01” for details. When the unit is turned on, internal LCD and LEDs are Check if battery wires are well Battery is disconnected. relay is switched on flashing connected. and off repeatedly. www.phocos.com 49 | P a g e...
  • Page 51 05. After battery communication cable is connected and a communication signal is not detected for 3 minutes, buzzer will beep. After 10 minutes, inverter will stop charging and discharging the battery. www.phocos.com 50 | P a g e...
  • Page 52 Verify the seat of each battery connaction to the respective units. 3. If the problem still remains, please contact your repair center. www.phocos.com 51 | P a g e...

  • Page 53: Specifications

    120/48V AC Input Voltage Waveform Pure Sine Wave (utility or generator) Nominal AC Input Voltage 230 Vac 120 Vac 60 Aac 60 Aac 38.3 Aac Maximum AC Input Current 40 Aac 30 Aac www.phocos.com 52 | P a g e...

  • Page 54: Off-Grid Mode

    5000 VA / 3000 VA / 5000 VA / 6500 VA / 3000 VA / Power 8000 W 5000 W 3000 W 5000 W 6500 W 3000 W AC Output Voltage Pure Sine Wave Waveform www.phocos.com 53 | P a g e...
  • Page 55 66 Vdc 33 Vdc 66 Vdc 33 Vdc Voltage High Battery Return 64 Vdc 32 Vdc 64 Vdc 32 Vdc Voltage DC Voltage Accuracy ± 0.3%V at no load DC Offset ≦ 100 mV www.phocos.com 54 | P a g e...

  • Page 56: Battery Charging

    Boost duration: 32 Bulk: phase 1 Absorption or Floating: phase 4 Time Float voltage: 27 (charge current limited) Equalization: phase 2/3 (float voltage limited) Equalization: 33, 34, 35, 36, (boost or equalization voltage limited) www.phocos.com 55 | P a g e...

  • Page 57: General

    (with 5.6 in extension box) 21.5 kg / 12 kg / 26 11.2 kg / 18 kg / 40 18.2 kg / 40 12 kg / 27 Net Weight 47.4 lbs 24.7 lbs www.phocos.com 56 | P a g e...

  • Page 58: Warranty

    We warranty this product against defects in materials and workmanship for a period of 24 months from the date of purchase and will repair or replace any defective unit when directly returned, postage paid, to Phocos. This warranty will be considered void if the unit has suffered any obvious physical damage or alteration either internally or externally.

This manual is also suitable for:

Any-grid psw-h-8kw-230/48vAny-grid psw-h-5kw-230/48vAny-grid psw-h-3kw-230/24vAny-grid psw-h-6.5kw-120/48vAny-grid psw-h-5kw-120/48vAny-grid psw-h-3kw-120/24v

Table of Contents