barbas Cuatro-7 75-60 Installation And Maintenance Manual

barbas Cuatro-7 75-60 Installation And Maintenance Manual

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Installation and maintenance manual
Cuatro-7 75-60
Cuatro-7 75-60 Opti-Air
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Summary of Contents for barbas Cuatro-7 75-60

  • Page 1 Installation and maintenance manual Cuatro-7 75-60 Cuatro-7 75-60 Opti-Air Serial number: Production date:...
  • Page 2 Barbas Bellfires BV.This document could contain technical inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document from time to time in thecontents thereof.
  • Page 3: Table Of Contents

    Appliance options........................12 Overview of the Opti-Air system (option)................... 12 3.6.1 General........................... 12 3.6.2 Overview of the Barbas Opti-Air app................13 3.6.3 Combustion levels in combination with a convection ventilator........15 3.6.4 Combustion levels without a convection ventilator............15 3.6.5 Combustion modes......................15 Intended use..........................
  • Page 4 8.8.2 Convection air via the top outlet openings..............38 Insulate the appliance........................ 38 8.10 Build the fireplace........................39 8.11 NTC room temperature sensor (Opti-Air system only)...............40 8.12 Battery holder (Opti-Air system only)..................40 8.13 Final check on the appliance..................... 40 Installation of the Opti-Air app ............41 Cuatro-7 75-60...
  • Page 5 12.12 Cuatro-7 75-60 with classic frame and air box................70 12.13 Cuatro-7 75-60 with classic frame, air box and convection casing..........71 12.14 Cuatro-7 75-60 with classic frame, combustion air / convection ventilator box and convection casing..........................72 Warranty Terms..................73...
  • Page 6: Declaration Of Performance

    Declaration of performance Declaration of performance Cuatro-7 75-60...
  • Page 7: About This Document

    About this document About this document This document shows the necessary information to do these tasks on the Cuatro-7 75-60: • Installation • Maintenance This document refers to the Cuatro-7 75-60 as 'the appliance'. This document is an essential part of your appliance.Read it carefully before you do work on the appliance.
  • Page 8: Description

    Primary air inlet Glass Cast iron panels Control lever Flue connector Grate Top convection air outlet Ash tray Front convection air outlet Front log guard Frame Only appliances without Opti-Air system. A 30° flue connector is also available Cuatro-7 75-60...
  • Page 9: Overview Of The Bottom Of The Appliance

    Description Overview of the bottom of the appliance Heat shield (steel) Connector for the combustion air inlet Lower baffle with secondary air inlet pipe (stainless steel) Convection air inlet Upper baffle (vermiculite) Adjustable feet Air wash inlet Cuatro-7 75-60...
  • Page 10: Overview Of Combustion Air Inlet Box

    Description Overview of combustion air inlet box Combustion air inlet box Adjustable height frame (option) Combustion air inlet Adjustable feet Cuatro-7 75-60...
  • Page 11: Overview Of The Convection Ventilator / Combustion Air Inlet Box

    Description Overview of the convection ventilator / combustion air inlet Convection ventilator / combustion air Convection air inlet inlet box Convection ventilator Combustion air inlet Cuatro-7 75-60...
  • Page 12: Appliance Options

    This helps you to achieve an efficient and clean combustion at all times. You can operate the Opti-Air device with the Barbas Opti-Air app on your mobile device. With this app you have the possibility to choose different combustion levels or the possibility to control the room temperature.
  • Page 13: Overview Of The Barbas Opti-Air App

    • With the Barbas Opti-Air system it is not possible to manually control the amount of combustion air into the appliance. 3.6.2 Overview of the Barbas Opti-Air app...
  • Page 14 • Change the name of the appliance. • Select which parameters are shown on the homescreen. Note: Since the Barbas Opti- Air system does not have a lambda sensor, the advice is to deselect "Lambda". Advanced Settings Only available for qualified service engi- neers.
  • Page 15: Combustion Levels In Combination With A Convection Ventilator

    The appliance was not reloaded with fuel within 45 mi- Cooling down nutes after Refill notice . Cooling downmode is active. Note: With the Barbas Opti-Air system it is not possible to manually control the amount of combustion air into the appliance. Cuatro-7 75-60...
  • Page 16: Intended Use

    The appliance is intended for intermittent use and is not intended for continuous use. The appliance is intended to heat the room by direct heating. It is not allowed to connect the appliance to a central-heating installation. Cuatro-7 75-60...
  • Page 17: Installation Examples

    Description Installation examples 3.8.1 Combustion air supply from the installation room Combustion air inlet Ventilation air outlet Ventilation air inlet Insulating material Chimney Air supply to the room Cuatro-7 75-60...
  • Page 18: External Combustion Air Supply With Convection Set

    Description 3.8.2 External combustion air supply with convection set Combustion air inlet Insulating material Convection air inlet opening Convection air outlet Ventilation air inlet opening Ventilation air outlet Chimney Flexible aluminum pipe Cuatro-7 75-60...
  • Page 19: Safety

    Dispose of ceramic heat-resistant glass as household waste. Do not dispose of ceramic heat-resistant glass in a glass recycling container. • Dispose of an obsolete appliance according to instructions of the authorities or the fitter. • Obey the local regulations. Cuatro-7 75-60...
  • Page 20: Clearances

    Put a non-flammable insulation plate between the appliance and the rear wall and side wall according the figure hereunder. Obey the requirements as mentioned in the table hereunder. Cuatro-7 75-60...
  • Page 21: Clearance To Flammable Floor (Under The Appliance)

    Make sure to put a non-flammable insulation plate with a thickness of minimum 3 cm between the wooden beam and the appliance. with an air gap of minimum 1 cm between the insulation plate and the wooden beam. Cuatro-7 75-60...
  • Page 22 Minimum 57.5 cm (= 50 cm of the chimney enclosure is minimum distance convec- free space + 7.5 cm false open with a clearance of tion air outlet opening - ceiling) minimum 50 cm to the flam- flammable ceiling mable ceiling. Cuatro-7 75-60...
  • Page 23: Clearances To Non-Flammable Walls

    Obey the requirements as mentioned in the table hereunder. Non-flammable spacer Non-flammable wall Non-flammable insulation plate Item Dimension Air gap 2 cm Thickness plate 2.5 cm Air gap / Spacer 2 cm A+B+C 6.5 cm 4.5 cm Minimum 3 mm clearance between appliance and surrounding construction Cuatro-7 75-60...
  • Page 24: Clearances To A Non-Flammable Ceiling

    Insulation plates Non-Flammable ceiling Dimensions Area of the convection air outlet opening Minimum 300 cm Height of the false ceiling Minimum 5 cm (= thickness false ceiling) Distance between convection air outlet Minimum 50 cm opening and ceiling Cuatro-7 75-60...
  • Page 25: Clearances In Front Of The Appliance

    The minimum horizontal depth of the floor plate is dependent on the vertical distance between the bottom of the appliance and the floor. The graph shows the required minimum depth of the floor plate in relation to the installation height. Cuatro-7 75-60...
  • Page 26 Clearances The non-flammable floor plate must have a width that extends minimum 150 mm from each side of the appliance. Cuatro-7 75-60...
  • Page 27: Installation Requirements

    Make sure the distance between the convection air outlet openings and the ceiling above is at least 50 cm. • Make sure the distance between the convection air outlet openings and a neighboring wall is at least 20 cm. Cuatro-7 75-60...
  • Page 28: Requirements On The Chimney

    The chimney outlet must be at least 1 meter above a flat roof. • The chimney outlet must be free from any objects (buildings, trees, etc.) within a horizontal range of at least 5 meter. • Make sure your fire insurance policy covers any damage caused by a chimney fire. Cuatro-7 75-60...
  • Page 29: Installation In An Existing Open Fireplace

    Connect the flexible flue pipe on the flue pipe connector. Use a hose clamp. Make sure the gasket on the flue pipe connector is not damaged. Push the flue pipe connector with the flue pipe into the correct position in the appliance. Cuatro-7 75-60...
  • Page 30: Aligning With Adjustable Feet

    Make sure the control lever moves easy to left and right without undue noise. Make sure all cast iron plates, the grate and the baffles are in the correct position. Contact your dealer if the final check shows a defect. Cuatro-7 75-60...
  • Page 31: Installation In A New Fireplace

    Caution: Do not lift the appliance with any kind of forklift. This will cause damage to the underside of the appliance. Caution: If the appliance is installed against a flammable rear and/or side wall, precautions must be taken to prevent accidental fire. Refer to section for a description of suitable precautions. Cuatro-7 75-60...
  • Page 32: Horizontally Align The Appliance

    Horizontally align the appliance 8.4.1 Aligning with adjustable feet Adjust the adjustable feet. Use a 13 mm fork spanner. Align the appliance horizontal. Use a spirit level. Cuatro-7 75-60...
  • Page 33: Aligning With Adjustable Height Frame

    If the flue is connected to an existing (masonry) chimney, make sure that the gap between the flue and the existing chimney is sealed, with ceramic wool or any other applicable component (ask your flue system supplier for advice) Make sure that all mechanical connections of the flue system are correctly used. Cuatro-7 75-60...
  • Page 34: Connect The External Combustion Air Supply

    Secure the connection with a clamp. Connect the other end of the flexible aluminum pipe with the hole in the floor of with the grate in the wall. Use a suitable connector. Cuatro-7 75-60...
  • Page 35: Connection On The Combustion Air Box

    125 mm on the collar adaptor. Use a hose clamp (B). Connect the other end of the flexible aluminum pipe with the hole in the floor or the grate in the wall. Use a suitable connector. Cuatro-7 75-60...
  • Page 36: Connect The Convection Set (Optional)

    The convection air outlet can go via the front of the appliance and/or the top of the appliance. • Outlet of the convection air at the front of the appliance: refer to section 8.8.1. • Outlet of the convection air on top of the appliance: Refer to section 8.8.2. Cuatro-7 75-60...
  • Page 37: Convection Air Via The Front Of The Appliance

    To open the 3 convection air outlet openings, remove the 3 strips with a hexagonal key. Keep the screws. To close the 3 convection air outlet openings, attach the 3 metal closure strips with the screws on the appliance. Cuatro-7 75-60...
  • Page 38: Convection Air Via The Top Outlet Openings

    Caution: • Use white unbound ceramic insulation wool. Do not use glass wool or rock wool, these materials can cause a bad smell, unwanted smoke and is not applicable for high temperatures. Refer to section for the specifications. Cuatro-7 75-60...
  • Page 39: Build The Fireplace

    If applicable, install the flexible aluminum pipes of the convection set. Refer to section 8.8. Build the fireplace around the appliance. Install the fitting boxes of the ventilation air outlets. If applicable, install the fitting boxes of the convection air outlets Install the frame around the appliance. Cuatro-7 75-60...
  • Page 40: Ntc Room Temperature Sensor (Opti-Air System Only)

    If applicable, make sure the control lever moves easy to left and right without undue noise. Make sure all cast iron plates and the baffles are in the correct position. Contact your dealer if the final check shows a defect. Cuatro-7 75-60...
  • Page 41: Installation Of The Opti-Air App

    Installation of the Opti-Air app Installation of the Opti-Air app Download the Barbas Opti-Air app from Google Play (Android) or the App Store (iOS) and install it on your mobile phone or tablet. Start the Barbas Opti-Air on your mobile device.
  • Page 42: Maintenance

    Clean the inside of the appliance with a soft brush. Clean the metal parts on the outside of the appliance with a dry lint free cloth. Use Barbas heat resistant paint spray to repair lacquer damage. 10.2 Combustion air supply Make sure that the inlet of the pipe of the external combustion air supply is not blocked by leaves or other debris.
  • Page 43: Removal Of The Interior Of The Combustion Chamber

    Push up the front of the heat shield (1) and pull it forward (2) and move downward to a vertical position (3). Cuatro-7 75-60...
  • Page 44: Remove The Lower Baffle

    (3). 10.5.4 Remove the grate Only do this procedure after finish of the procedure in section 10.5.3. Lift the front log guard (1) and move the left side up. Remove the front log guard (2) Cuatro-7 75-60...
  • Page 45: Remove The Cast Iron Rear Panels

    Move the bottom plate that is in front of the fitting piece to the center (1). Lift the fitting piece a small distance and remove (2). Cuatro-7 75-60...
  • Page 46: Remove The Steel Bottom Plates

    Only do this procedure after finish of the procedure in section 10.5.6. Lift a cast iron panel a small distance and move the bottom of the panel forward. Remove the cast iron panel. Do step 1. and 2. again for the other panels. Cuatro-7 75-60...
  • Page 47: Remove The Vermiculite Panels

    Install the vermiculite panels Put the top of the vermiculite panel in the U-shaped holder in the appliance. Move the vermiculite panel to a vertical position. (2) Lower the vermiculite panel. (3) Repeat this procedure for the other vermiculite panels. Cuatro-7 75-60...
  • Page 48: Install The Cast Iron Side Panels

    Move the steel bottom plate to the right as much as possible. 10.6.4 Install the cast iron rear panels Only do this procedure after finish of the procedure in section 10.6.3. Note: Install the fitting piece last. Cuatro-7 75-60...
  • Page 49: Install The Grate

    Put the other grate plate with the short side in the direction of the front of the combustion chamber. Move the grate as far as possible to the front of the bottom of the combustion chamber. Cuatro-7 75-60...
  • Page 50: Install The Upper Baffle

    Move the left side of the baffle as high as possible to the far left side of the combustion chamber. Move the right side of the baffle up until it is horizontal. Lower the baffle into the baffle holder. Cuatro-7 75-60...
  • Page 51: Install The Lower Baffle

    If it does not fit, make sure the cast iron side panels are firmly seated agianst the side wall of the appliance. Make sure the lower baffle is horizontal and against the rear wall. Cuatro-7 75-60...
  • Page 52: Install The Heat Shield

    Move the heat shield up and put the rear side above the upper baffle (1). Move the front of the heat shield up (2) and put the edge on the metal strip under the air wash inlet (3). Cuatro-7 75-60...
  • Page 53: Opti-Air System

    Replace the 9 V battery and close the battery holder. Put the battery holder and ventilation air inlet grate back. Post requirements • Change the 9 V back-up battery every year. Cuatro-7 75-60...
  • Page 54: Technical Data

    Technical data Technical data 11.1 Technical data Name Barbas Cuatro-7 75-60 Model Cuatro-7 75-60 Opti-Air EN 13229:2001-A2:2004 EN16510-1 annex D, E, F Tested in accordance with BS 3841-2:1994 Energy efficiency index Energy efficiency class Fuel Wood logs, Wood briquettes Nominal fuel load 2.9 kg...
  • Page 55 230VAC / 6VDC • Opti-Air combustion control The specific precautions that shall be taken • Installation and maintenance manual when the local space heater is assembled, in- stalled or maintained, are listed in the attached • User manual documents: Cuatro-7 75-60...
  • Page 56: Connections On Opti-Air System

    Technical data 11.2 Connections on Opti-Air system Cuatro-7 75-60...
  • Page 57 Measures the room temperature with a NTC element (re- Room temperature sistance measurement) measurement + and - is black wire Measures the gas temperature of the flue gasses in the appliance Thermocouple connec- + = green wire tion - = white wire Cuatro-7 75-60...
  • Page 58: Connections On Ventilator Speed Controller

    Technical data 11.3 Connections on ventilator speed controller 230 VAC input to ventilator speed controller 0 - 230 VAC variable output to ventilator 0 - 10 VDC variable control signal from Opti-Air system to ventilator controller Cuatro-7 75-60...
  • Page 59: Dimensions

    Dimensions Dimensions 12.1 Cuatro-7 75-60 with built-in frame Cuatro-7 75-60...
  • Page 60: Cuatro-7 75-60 With Built-In Frame And Convection Casing

    Dimensions 12.2 Cuatro-7 75-60 with built-in frame and convection casing Cuatro-7 75-60...
  • Page 61: Cuatro-7 75-60 With Built-In Frame And External Air Connection

    Dimensions 12.3 Cuatro-7 75-60 with built-in frame and external air connection *) Combustion air inlet opening (Ø 125 mm) at the bottom of the appliance. Cuatro-7 75-60...
  • Page 62: Cuatro-7 75-60 With Built-In Frame, External Air Connection And Convection Casing

    Dimensions 12.4 Cuatro-7 75-60 with built-in frame, external air connection and convection casing Combustion air inlet opening (Ø 125 mm) at the bottom of the appliance. Cuatro-7 75-60...
  • Page 63: Cuatro-7 75-60 With Built-In Frame And Air Box

    Dimensions 12.5 Cuatro-7 75-60 with built-in frame and air box 3 Combustion air inlet openings (Ø 125 mm) at the left side, right side and bottom of the air box. Cuatro-7 75-60...
  • Page 64: Cuatro-7 75-60 With Built-In Frame, Air Box And Convection Casing

    Dimensions 12.6 Cuatro-7 75-60 with built-in frame, air box and convection casing 3 Combustion air inlet openings (Ø 125 mm) at the left side, right side and bottom of the air box. 2 Convection air inlet openings (Ø 125 mm) at the left side and right side of the convection ventilator / combustion air box.
  • Page 65: Cuatro-7 75-60 With Built-In Frame, Combustion Air / Convection Ventilator Box And Convection Casing

    Dimensions 12.7 Cuatro-7 75-60 with built-in frame, combustion air / convection ventilator box and convection casing 3 Combustion air inlet openings (Ø 125 mm) at the left side, right side and bottom of the air box. 2 Convection air inlet openings (Ø 125 mm) at the left side and right side of the convection ventilator / combustion air box.
  • Page 66: Cuatro-7 75-60 With Classic Frame

    Dimensions 12.8 Cuatro-7 75-60 with classic frame Cuatro-7 75-60...
  • Page 67: Cuatro-7 75-60 With Classic Frame And Convection Casing

    Dimensions 12.9 Cuatro-7 75-60 with classic frame and convection casing Cuatro-7 75-60...
  • Page 68: Cuatro-7 75-60 With Classic Frame And External Air Connection

    Dimensions 12.10 Cuatro-7 75-60 with classic frame and external air connection Combustion air inlet opening (Ø 125 mm) at the bottom of the appliance. Cuatro-7 75-60...
  • Page 69: Cuatro-7 75-60 With Classic Frame, External Air Connection And Convection Casing

    Dimensions 12.11 Cuatro-7 75-60 with classic frame, external air connection and convection casing Combustion air inlet opening (Ø 125 mm) at the bottom of the appliance. Cuatro-7 75-60...
  • Page 70: Cuatro-7 75-60 With Classic Frame And Air Box

    Dimensions 12.12 Cuatro-7 75-60 with classic frame and air box 3 Combustion air inlet openings (Ø 125 mm) at the left side, right side and bottom of the air box. Cuatro-7 75-60...
  • Page 71: Cuatro-7 75-60 With Classic Frame, Air Box And Convection Casing

    Dimensions 12.13 Cuatro-7 75-60 with classic frame, air box and convection casing 3 Combustion air inlet openings (Ø 125 mm) at the left side, right side and bottom of the air box. 2 Convection air inlet openings (Ø 125 mm) at the left side and right side of the convection ventilator / combustion air box.
  • Page 72: Cuatro-7 75-60 With Classic Frame, Combustion Air / Convection Ventilator Box And Convection Casing

    Dimensions 12.14 Cuatro-7 75-60 with classic frame, combustion air / convection ventilator box and convection casing 3 Combustion air inlet openings (Ø 125 mm) at the left side, right side and bottom of the air box. 2 Convection air inlet openings (Ø 125 mm) at the left side and right side of the convection ventilator / combustion air box.
  • Page 73: Warranty Terms

    Warranty Terms Warranty Terms To make a claim under the warranty, it is important to register the Barbas appliance after purchase via www.barbasbellfires.com. Barbas Bellfires Warranty Terms Barbas Bellfires B.V. guarantees the quality of the supplied Barbas appliance and the quality of the materials used.
  • Page 74 Article 5: Warranty period This warranty will only be granted during the warranty period. The body of the Barbas appliance is guaranteed for a period of 10 years against construction and/or material faults, starting from the moment of purchase. For other parts of the Barbas appliance, a similar warranty applies from the moment of purchase for a period of two years.
  • Page 75 Warranty Terms Cuatro-7 75-60...
  • Page 76 Your Barbas dealer 001 - 28.06.2022 - 352574 - 271-001...

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Cuatro-7 75-60 opti-air

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