Removing The Fuel Tank; Removing The Fuel Pump; Checking The Fuel Pump Body; Installing The Fuel Pump - Yamaha MBK XMAX 2014 Service Manual

EAS26630

REMOVING THE FUEL TANK

1. Extract the fuel in the fuel tank through the
fuel tank filler hole with a pump.
2. Disconnect:
• Fuel pump coupler "1"
3. Remove:
• Fuel hose connector cover "2"
4. Disconnect:
• Fuel hose "3"
EWA1SD1017
WARNING
Cover fuel hose connection with a cloth
when disconnecting it. Residual pressure in
the fuel lines could cause fuel to spurt out
when removing the hose.
ECA37P1023
NOTICE
• Be sure to disconnect the fuel hose by
hand. Do not forcefully disconnect the
hose with tools.
• Although the fuel has been removed from
the fuel tank, be careful when removing the
fuel hose, since there may be fuel remain-
ing in it.
• Do not disconnect the fuel hose from the
fuel hose connector. Disconnect the con-
nector from the fuel pump.
TIP
Before removing the hose, place a few rags in
the area under where it will be removed.
5. Remove:
• Fuel tank
EAS26640

REMOVING THE FUEL PUMP

1. Remove:
• Fuel pump
ECA14720
NOTICE
• Do not drop the fuel pump or give it a
strong shock.
1
3
• Do not touch the base section of the fuel
sender.
EAS26670

CHECKING THE FUEL PUMP BODY

1. Check:
• Fuel pump body
Obstruction → Clean.
Cracks/damage → Replace fuel pump as-
sembly.
EAS26700

INSTALLING THE FUEL PUMP

1. Install:
• Fuel pump
Fuel pump nut
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
• Do not damage the installation surfaces of the
fuel tank when installing the fuel pump.
• Always use a new fuel pump gasket.
• Install the fuel pump as shown in the illustra-
tion.
• Align the projection "a" on the fuel tank with the
slot in the fuel pump bracket.
• Tighten the fuel pump nuts in the proper tight-
ening sequence as shown.
FWD
EAS37P1072

INSTALLING THE FUEL TANK

1. Install:
• Fuel hose
• Fuel hose connector cover
ECA1SD1015
NOTICE
When installing the fuel hose, make sure that
it is securely connected, and that the fuel
hose connector cover on the fuel hose is in
the correct position, otherwise the fuel hose
will not be properly installed.
7-2
FUEL TANK
3 1
5
2 4
a
6