Table Of Contents - KSB UPA Installation & Operating Manual

1 General.................................................................................................................................................... 6
1.1 Principles ........................................................................................................................................................... 6
1.2 Target group..................................................................................................................................................... 6
1.3 Other applicable documentation .................................................................................................................... 7
1.4 Symbols ............................................................................................................................................................. 7
1.5 Key to safety symbols/markings....................................................................................................................... 8
2 Safety ...................................................................................................................................................... 9
2.1 General.............................................................................................................................................................. 9
2.2 Intended use ..................................................................................................................................................... 9
2.3 Personnel qualification and training............................................................................................................... 9
2.4 Consequences and risks caused by non-compliance with this manual ....................................................... 10
2.5 Safety awareness ............................................................................................................................................ 10
2.6 Safety information for the operator/user ..................................................................................................... 10
2.7 Safety information for maintenance, inspection and installation .............................................................. 10
2.8 Unauthorised modes of operation ................................................................................................................ 11
2.9 Magnet rotor .................................................................................................................................................. 11
3 Transport/Storage/Disposal ................................................................................................................ 12
3.1 Checking the condition upon delivery .......................................................................................................... 12
3.2 Transport......................................................................................................................................................... 12
3.3 Pulling the pump/motor/pump set upright .................................................................................................. 14
3.4 Storage/preservation ...................................................................................................................................... 15
3.5 Return to supplier........................................................................................................................................... 16
3.6 Disposal ........................................................................................................................................................... 17
4 Description of the Pump (Set) ............................................................................................................. 18
4.1 General description ........................................................................................................................................ 18
4.2 Product information....................................................................................................................................... 18
4.2.1 Product information as per Regulation No. 1907/2006 (REACH) .................................................... 18
4.2.2 Product information as per Regulation No. 547/2012 (for 4" and 6" water pumps) implementing
"Ecodesign" Directive 2009/125/EC................................................................................................... 18
4.3 Designation..................................................................................................................................................... 19
4.3.1 Designation used for pump sets with VdS certification .................................................................. 20
4.4 VdS approval numbers ................................................................................................................................... 20
4.5 Name plate...................................................................................................................................................... 21
4.6 Design details.................................................................................................................................................. 22
4.7 Configuration and function........................................................................................................................... 23
4.8 Scope of supply............................................................................................................................................... 24
4.9 Dimensions and weights ................................................................................................................................ 24
5 Installation at Site ................................................................................................................................ 25
5.1 General information/Safety regulations ....................................................................................................... 25
5.2 Preparing the installation .............................................................................................................................. 26
5.2.1 Checking the installation conditions ................................................................................................ 26
5.2.2 Checking the installation position ................................................................................................... 27
5.2.3 Checking the motor fill...................................................................................................................... 28
5.2.4 Installing water storage tanks........................................................................................................... 29
5.2.5 Preventing backflow.......................................................................................................................... 30
5.2.6 Calculating the total weight ............................................................................................................. 30
5.2.7 Electric wiring..................................................................................................................................... 31
5.2.8 Measuring the insulation resistance ................................................................................................. 33
5.3 Installing the pump set in a vertical position ............................................................................................... 34
5.3.1 Attaching the cable ties..................................................................................................................... 36
5.4 Installing the pump set in a horizontal position .......................................................................................... 38
5.4.1 Mounting the pump set on pedestals .............................................................................................. 39
5.4.2 Installing the pump set on support frame and pedestal................................................................. 39
Contents
Contents
UPA / UPA S
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