Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for KSB UPAchrom CC
Summary of Contents for KSB UPAchrom CC
- Page 1 Submersible Borehole Pump UPAchrom Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 30/01/2018...
-
Page 3: Table Of Contents
Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Installation of partly completed machinery.................... 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Safety .............................. 8 Key to safety symbols/markings........................ 8 General................................ 8 Intended use .............................. 8 Personnel qualification and training....................... 9 Consequences and risks caused by non-compliance with this manual ............ 9 Safety awareness .............................. 9 Safety information for the operator/user ..................... 10 Safety information for maintenance, inspection and installation .............. 10... - Page 4 Shutdown................................ 33 Servicing/inspection.......................... 34 Servicing/inspection............................ 34 Trouble-shooting.......................... 35 Related Documents .......................... 37 General assembly drawing of UPAchrom CC .................... 37 General assembly drawing of UPAchrom CN.................... 38 General assembly drawing of motor, DN 100.................... 39 EU Declaration of Conformity ...................... 40 Certificate of Decontamination...................... 41 Index ..............................
-
Page 5: Glossary
Glossary Glossary Certificate of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled. -
Page 6: General
In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. - Page 7 1 General Symbol Description Step-by-step instructions Note Recommendations and important information on how to handle the product UPAchrom 7 of 44...
-
Page 8: Safety
2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER 2.1 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. -
Page 9: Personnel Qualification And Training
2 Safety ▪ Only use the pump to handle the fluids described in the data sheet or product literature of the pump model or variant. ▪ Never operate the pump without the fluid to be handled. ▪ Observe the minimum flow rates indicated in the data sheet or product literature (to prevent overheating, bearing damage, etc.). -
Page 10: Safety Information For The Operator/User
2 Safety 2.7 Safety information for the operator/user ▪ The operator shall fit contact guards for hot, cold and moving parts and check that the guards function properly. ▪ Do not remove any contact guards during operation. ▪ Provide the personnel with protective equipment and make sure it is used. ▪... -
Page 11: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Return To Supplier
(set). Always indicate any safety and decontamination measures taken. (ð Section 11, Page 41) NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination See cable manufacturer's documentation or DIN VDE 0298-3. UPAchrom 12 of 44... -
Page 13: Disposal
3 Transport/Temporary Storage/Disposal 3.5 Disposal WARNING Fluids handled, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷ Collect and properly dispose of flushing fluid and any fluid residues. ▷ Wear safety clothing and a protective mask if required. ▷... -
Page 14: Description Of The Pump (Set)
4 Description of the Pump (Set) 4 Description of the Pump (Set) 4.1 General description Pump for handling clean or slightly contaminated water. Verify the fluid composition against the data sheet. Not approved for handling explosive fluids or for forming part of an explosion-proof system! 4.2 Product information as per Regulation No. -
Page 15: Name Plate
4 Description of the Pump (Set) 4.4 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Deutschland Serialnr. 99720202635-000100-01 2012 Mat.-Nr. __________ MEI ≥ 0,4 η --,- % Pumpe UPAchrom CC - 1/9 0,16 M3/H 43,00 M 2,5 M3/H... -
Page 16: Configuration And Function
4 Description of the Pump (Set) 4.6 Configuration and function Fig. 2: Sectional drawing, example of an UPAchrom Design Pump and motor are connected by a rigid coupling. The stage casings are supported by a pump shroud, by straps or studs. A suction strainer at the suction casing protects the pump from coarse particles in the fluid. -
Page 17: Dimensions And Weights
4 Description of the Pump (Set) NOTE A separate name plate is included in KSB's scope of supply. This name plate must be attached in a clearly visible position outside the place of installation, e.g. at the control panel, pipeline or mounting bracket. -
Page 18: Installation At Site
5 Installation at Site 5 Installation at Site 5.1 Checks to be carried out prior to installation 5.1.1 Checking the motor fill The pump set can be installed directly in a vertical or horizontal position without any further preparations. The motors are filled at the factory with water and antifreeze agent. - Page 19 To meet this condition the cable connector also has to be completely submerged. Extension cables connected by KSB If agreed with KSB, the extension cable can be supplied connected to the motor lead with a watertight cable connector. ▪ Unless otherwise specified in the order documentation, KSB's extension cables are designed for: –...
-
Page 20: Measuring The Insulation Resistance
5 Installation at Site If no earth conductor is provided, the operator shall be responsible for earthing the motor externally. (Core cross-section corresponding to phase conductor, min. 4 mm Connect the shield of shielded extension cables to the earth conductor. 3-core motor leads as described in paragraph 4 must be earthed externally;... -
Page 21: Installing The Pump Set In A Vertical Position
5 Installation at Site Risol Risol Risol (MΩ) (MΩ) (MΩ) U1-1 V1-1 W1-1 U1-2 V1-2 W1-2 M 3~ M 3~ M 3~ 1 cable 2 cables (for both star and 2 cables (parallel) delta operation) 5.2 Installing the pump set in a vertical position DANGER Using damaged cables in a well Electric shock! - Page 22 5 Installation at Site Fig. 4: Example of vertical installation Pump set Power cable Connection to the mains Control unit Well head Riser Notes on installation ▪ Install the pump set in such a way that it does not sit on the base of the well. ▪...
-
Page 23: Installing The Pump Set In A Horizontal Position
5 Installation at Site Fig. 5: Cable clip Flat cable Riser Plastic stud Rubber strap 5.3 Installing the pump set in a horizontal position WARNING Persons could fall into unsecured wells/reservoirs/tanks Risk of personal injury! ▷ During installation work, take suitable precautions to protect anyone from falling into an open well/reservoir/tank. - Page 24 5 Installation at Site 4 5 6 Fig. 6: Example of horizontal installation Cooling shroud Pump set Expansion joint Check valve Spacer Shut-off valve Inlet Installation instructions ▪ For horizontal installation, a device guiding the flow along the motor (cooling shroud, hood etc.) is required. ▪...
-
Page 25: Information On Electrical Connection
Rubber strap 5.4 Information on electrical connection Asynchronous motors KSB's submersible borehole pumps with asynchronous motors < 1000 V are wired for DOL starting. During start-up and run-up the voltage must not fall below the value specified in the order documentation. If this starting method is not permitted by the power supply utility, starting devices to reduce starting currents must be provided (e.g. -
Page 26: Operation On A Frequency Inverter
Power reserve If supplied by KSB for operation on a frequency inverter, see data sheet, the motor comes with a 5 % power reserve. If the submersible borehole pump is retrofitted with a frequency inverter, an electrical loss of 5 % has to be taken into account. To check whether a frequency inverter can be retrofitted, always contact the pump manufacturer. -
Page 27: Electrical Connection
5 Installation at Site 5.5 Electrical connection DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364. WARNING Incorrect connection to the mains Damage to the mains network, short circuit! ▷... - Page 28 5 Installation at Site Fig. 8: Circuit diagram: three-phase (3~) motors with one cable for DOL starting Motor Motor cable Core marking Switchgear Phase conductor Earth conductor Core marking: (green/yellow) UPAchrom 28 of 44...
-
Page 29: Commissioning/Start-Up/Shutdown
6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/Start-up 6.1.1 Start-up DANGER Start-up with defective earth conductor Personal injury from electric shock! ▷ Never switch on a pump set without an earth conductor or with a defective earth conductor. CAUTION Starting the pump set against an empty pipe Noise! Vibrations of the pump set and the connected piping! ▷... -
Page 30: Checking The Direction Of Rotation
6 Commissioning/Start-up/Shutdown NOTE It is not necessary to delay the start-up of a shut-off element with electric actuator, as the run-up time of the pump is shorter than the dead time of the shut-off element. ü The pump set has been assembled as described in this manual. ü... -
Page 31: Operating Limits
6 Commissioning/Start-up/Shutdown 6.2 Operating limits 6.2.1 Frequency of starts To prevent inadmissible heat build-up in the motor, the following max. number of starts or minimum standstill periods must be complied with: ▪ 20 start-ups per hour ▪ Minimum standstill periods of three minutes 6.2.2 Supply voltage Observe the permissible voltage and frequency fluctuations to DIN EN 60034-1 section A;... -
Page 32: Sand Content
6 Commissioning/Start-up/Shutdown Fig. 9: Minimum submergence for vertical installation Well depth Static water level Well diameter Dynamic water level Installation depth of the pump set Height of control box above the static water level in the well Horizontal Measurement for horizontal installation: installation Upper pump edge of suction strainer to lowest (dynamic) water level. -
Page 33: Shutdown
6 Commissioning/Start-up/Shutdown 6.3 Shutdown CAUTION Work on the pump with the power cables connected Risk of injury from unintentional start-up! ▷ Always make sure the electrical cables are disconnected before carrying out work on the equipment. CAUTION Surge pressure caused by sudden stopping of the pump set Damage to the machinery right through to the pump set falling down! ▷... -
Page 34: Servicing/Inspection
▪ Pump and/or motor type series and size ▪ Operating data ▪ Order number and/or material number For information concerning repair jobs and spare parts please contact your nearest KSB service centre. UPAchrom 34 of 44... -
Page 35: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump is running, but does not deliver B Insufficient flow rate... - Page 36 8 Trouble-shooting A B C D E F G H Possible cause Remedy - Speed is too low. Check electrical voltage and increase if ✘ ✘ necessary. Contact the manufacturer. ✘ - Wrong fuse size Fit correct fuse size. ✘ ✘ Defective overcurrent relay Check and replace if necessary.
-
Page 37: Related Documents
9 Related Documents 9 Related Documents 9.1 General assembly drawing of UPAchrom CC Fig. 11: Sectional drawing of pump type UPAchrom CC Table 8: List of components of UPAchrom CC Part No. Description Part No. Description Suction casing 52-4 Locking sleeve Discharge casing... -
Page 38: General Assembly Drawing Of Upachrom Cn
9 Related Documents 9.2 General assembly drawing of UPAchrom CN Fig. 12: Sectional drawing of pump type UPAchrom CN Table 9: List of components of UPAchrom CN Part No. Description Part No. Description 10-6 Pump shroud Bearing carrier Suction casing O-ring Discharge casing Bearing sleeve Stage casing Bearing bush... -
Page 39: General Assembly Drawing Of Motor, Dn 100
9 Related Documents 9.3 General assembly drawing of motor, DN 100 550.51 411.51 160.51 81-2 382.51 81-59 550.53 550.52 392.51 392.52 382.52 411.52 160.53 59-12 160.52 Fig. 13: Example of a DN 100 motor < 3.0 kW Table 10: List of components DN 100 Part No. -
Page 40: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity KSB SE & Co. KGaA Manufacturer: Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: UPAchrom ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 41: Certificate Of Decontamination
11 Certificate of Decontamination 11 Certificate of Decontamination Type: ..........................Order number/ Order item number ..........................Delivery date: ..........................Field of application: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ Radioactive Explosive Corrosive Toxic ⃞ ⃞ ⃞... -
Page 42: Index
Index Index Applications 8 Bearings 15 Certificate of decontamination 41 Design 15 Designation 14 Disposal 13 Faults Causes and remedies 35 Impeller type 15 Intended use 8 Misuse 9 Operation on a frequency inverter 31 Order number 6 Other applicable documents 6 Partly completed machinery 6 Product description 14 Return to supplier 12 Safety 8 Safety awareness 9 Scope of supply 16 Shaft seal 15 UPAchrom... - Page 44 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
Need help?
Do you have a question about the UPAchrom CC and is the answer not in the manual?
Questions and answers