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Summary of Contents for KSB S 100D
- Page 1 Submersible Borehole Pumps S 100D; UPA 100C Installation/Operating Manual Mat. No.: 01463258...
- Page 2 Legal information/Copyright Installation/Operating Manual S 100D; UPA 100C Original operating manual KSB Aktiengesellschaft All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without KSB's express written consent.
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Page 3: Table Of Contents
Installation at Site ................18 Checks to be carried out prior to installation ..........18 Installing the pump set in vertical position ..........21 Installing the pump set in horizontal position ..........23 Notes on electrical connection ..............24 S 100D; UPA 100C 3 of 42... - Page 4 Servicing/Maintenance ...............33 Servicing/inspection ..................33 Trouble-shooting ................34 Related Documents ................3 5 S 100D general assembly drawing ..............35 UPA 100C general assembly drawing ............36 General assembly drawing DN 100 ..............37 EC Declaration of Conformity ............38 Certificate of Decontamination ............39 Index ....................40...
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Page 5: Glossary
A certificate of decontamination is enclosed by components in contact with the fluid handled. the customer when returning the product to the manufacturer to certify that the product S 100D; UPA 100C 5 of 42... -
Page 6: General
(set) and serve as identification for all further business processes. In the event of damage, contact your nearest KSB service centre immediately to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB, refer to the sub-sections under Servicing/Maintenance. - Page 7 1 General Symbol Description Step-by-step instructions Note Recommendations and important information on how to handle the product S 100D; UPA 100C 7 of 42...
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Page 8: Safety
▪ Only operate pumps/pump sets which are in perfect technical condition. ▪ Do not operate the pump (set) in partially assembled condition. ▪ Only use the pump to handle the fluids described in the data sheet or product literature of the pump model. 8 of 42 S 100D; UPA 100C... -
Page 9: Personnel Qualification And Training
In addition to the safety information contained in this manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health and safety regulations ▪ Explosion protection regulations ▪ Safety regulations for handling hazardous substances ▪ Applicable standards and laws S 100D; UPA 100C 9 of 42... -
Page 10: Safety Information For The Operator/User
The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use.(⇨ Section 2.3 Page 8) 10 of 42 S 100D; UPA 100C... -
Page 11: Transport/Temporary Storage/Disposal
On transfer of goods, check each packaging unit for damage. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately. -
Page 12: Return To Supplier
▷ Observe all legal regulations on the disposal of fluids posing a health hazard. Dismantle the pump (set). Collect greases and other lubricants during dismantling. See cable manufacturer's documentation or DIN VDE 0298-3. 12 of 42 S 100D; UPA 100C... - Page 13 Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants Dispose of materials in accordance with local regulations or in another controlled manner. S 100D; UPA 100C 13 of 42...
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Page 14: Description Of The Pump (Set)
▪ Information on benchmark efficiency or benchmark efficiency graph for MEI = 0.7 (0.4) for the pump based on the model shown in the Figure are available at: http://www.europump.org/efficiencycharts 4.3 Designation Submersible borehole pump Example: S 100D - 4 / 6 Table 4: Key to the designation Code Description Type series... -
Page 15: Name Plate
▪ Shroud design Impeller type ▪ Radial or mixed flow versions Bearing in the motor ▪ Thrust bearing with tilting pads to absorb the pump's hydraulic thrust Shaft seal in the motor ▪ Shaft seal S 100D; UPA 100C 15 of 42... -
Page 16: Design And Function
The integrated non-return valve prevents uncontrolled backflow of the fluid. 4.7 Scope of supply Depending on the model, the following items are included in the scope of supply: ▪ Pump set with motor lead 16 of 42 S 100D; UPA 100C... -
Page 17: Dimensions And Weights
– Automatic control units NOTE A separate name plate is included in KSB's scope of supply. This name plate must be attached in a clearly visible position outside the place of installation, e.g. at the control panel, pipeline or mounting bracket. -
Page 18: Installation At Site
Table 6: Number of stages which are impermissible for horizontal installation S 100D 1 / .. 2 / .. 4 / .. 7 / .. 12 / .. Number of stages Only if equipped with a cooling jacket 18 of 42 S 100D; UPA 100C... - Page 19 To meet this condition the cable connector also has to be completely submerged. Extension cables connected by KSB If agreed with KSB, the extension cable can be supplied connected to the motor lead with a watertight cable connector. ▪ Unless otherwise specified in the order documentation, KSB's extension cables are designed for: –...
- Page 20 Measurement period: 1 minute Minimum insulation resistance at 20 °C - 30 °C: > 200 MOhm The measured value must be steady; a longer measurement period might be needed for larger cable cross-sections. 20 of 42 S 100D; UPA 100C...
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Page 21: Installing The Pump Set In Vertical Position
▷ Secure the pump set during the entire installation procedure. ▷ Dimension any securing devices (supporting clamps, supports, etc.) so that they can carry all weights during the installation. See cable manufacturer's documentation or DIN VDE 0298-3. S 100D; UPA 100C 21 of 42... - Page 22 Observe the installation instructions of the pipe suppliers. Lower the pump set into the well. Every three metres fasten the electric cable as well as any measuring and control cables to the riser with suitable fasteners (e.g. cable clips). 22 of 42 S 100D; UPA 100C...
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Page 23: Installing The Pump Set In Horizontal Position
Temperature and pressure increase of the motor fill Damage to the motor! ▷ Always protect non-flooded pump sets against direct exposure to sun. 4 5 6 Fig. 6: Example of horizontal installation Cooling jacket Pump set Expansion joint Check valve S 100D; UPA 100C 23 of 42... -
Page 24: Notes On Electrical Connection
Plastic stud Rubber strap 5.4 Notes on electrical connection KSB's submersible borehole pumps < 1000 V are wired for DOL starting. During start- up and run-up the voltage must not fall below the value specified in the order documentation. If this starting method is not permitted by the power supply utility, starting devices to reduce starting currents must be provided (e.g. - Page 25 NOTE Conspicuous noises or vibrations during run-up and run-down could indicate incorrect parameter settings on the soft starter, such as excessive ramp times, incorrect operating mode (control) or enabled special functions. S 100D; UPA 100C 25 of 42...
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Page 26: Connection To Power Supply
Power reserve If supplied by KSB for operation with a frequency inverter (see data sheet), the motor comes with a 5 % power reserve. If the submersible borehole pump is retrofitted with a frequency inverter, an electrical loss of 5 % has to be taken into account. To check whether a frequency inverter can be retrofitted, always contact the pump manufacturer. - Page 27 The 3 current-carrying conductors are designated U, V, W; the earth conductor is designated PE. Fig. 8: Circuit diagram: Three-phase (3~) motors with one cable for d.o.l starting Motor Motor lead Core marking Control box Phase conductor Earth conductor Core marking:(green/yellow) Electromagnetic compatibility S 100D; UPA 100C 27 of 42...
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Page 28: Commissioning/Start-Up/Shutdown
NOTE It is not necessary to delay the start-up of a shut-off element with electric actuator, as the running-up time of the pump is shorter than the dead time of the shut-off element. 28 of 42 S 100D; UPA 100C... -
Page 29: Operating Limits
± 2 %. The limits may differ if specified in the order, see order confirmation. Star point displacement Operation with displaced start point must not exceed the value U > 0.2 x U must be limited to one operating hour. S 100D; UPA 100C 29 of 42... - Page 30 The water level in the well is usually measured with a water level contact meter (well dipper). Vertical Measurement for vertical installation: installation Upper pump edge to lowest (dynamic) water level. ≥ 0.5 metres! 30 of 42 S 100D; UPA 100C...
- Page 31 6.2.6.2 Sand content Make sure the maximum sand content of 50 g/m³ is not exceeded. 6.2.6.3 Temperature of the fluid handled Make sure the maximum water temperature T = + 30 °C is not exceeded. S 100D; UPA 100C 31 of 42...
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Page 32: Shutdown
Switch off the motor immediately after closing the shut-off element. NOTE To make sure that the pump set is always ready for instant start-up, start up the pump set approximately every 2 weeks for approximately 5 minutes during prolonged shutdown periods. 32 of 42 S 100D; UPA 100C... -
Page 33: Servicing/Maintenance
(see name plate): ▪ Pump and/or motor type series and size ▪ Operating data ▪ Order number and/or material number For information concerning repair jobs and spare parts please contact your nearest KSB service centre. S 100D; UPA 100C 33 of 42... -
Page 34: Trouble-Shooting
✘ Motor winding not suitable for Replace the pump set. operating voltage available Contact KSB. Pump set pressure must be released before attempting to remedy faults on parts which are subjected to pressure. 34 of 42 S 100D; UPA 100C... -
Page 35: S 100D General Assembly Drawing
9.1 S 100D general assembly drawing 914.03 81-29 81-73 108.02 232.02 529.01 540.1 232.01 914.01 Fig. 11: Sectional drawing of an S 100D pump with radial impellers Table 10: List of S 100D components Part No. Description Part No. Description 81-29 Terminal O-ring 81-73... -
Page 36: Upa 100C General Assembly Drawing
Spacer sleeve Discharge casing Bearing bush Suction strainer Washer 171.01 Bottom diffuser Valve seat 171.02 Diffuser Valve plug 171.03 Top diffuser Cable guard Pump shaft Coupling Impeller Metal strap Intermediate bearing Retaining ring 36 of 42 S 100D; UPA 100C... -
Page 37: General Assembly Drawing Dn 100
160.51/.52/. Cover Bearing bush Sand guard 550.51/.52/. Disc 382.51/.52 Bearing carrier Filter Thrust collar Rotor Thrust bearing pad Bolt/Screw Counter thrust bearing ring Stud 392.51/.52 Bearing segment carrier Hexagon nut 411.51/.52 Joint ring S 100D; UPA 100C 37 of 42... -
Page 38: Ec Declaration Of Conformity
Address (post or ZIP code, city) (country) The EC Declaration of Conformity was issued in/on: Place, date ............Name Function Company Address Address A signed, legally binding declaration of conformity is supplied with the product. 38 of 42 S 100D; UPA 100C... -
Page 39: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields S 100D; UPA 100C 39 of 42... -
Page 40: Index
Description of the fluid handled 14 Disposal 12 Partly completed machinery 6 Frequency inverter operation 30 Return to supplier 12 Intended use 8 Safety 8 Safety awareness 9 Scope of supply 16 Misuse 9 40 of 42 S 100D; UPA 100C... - Page 42 KSB Aktiengesellschaft 67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 • Fax +49 6233 86-3401 www.ksb.com...
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