KSB Meganorm Operation Manual

Centrifugal pump for general use

Hide thumbs

Table Of Contents

Operating Instructions

Nº A2742.8E/8

1. Application

The KSB MEGANORM centrifugal pump is suitable for

handling chemical products, aggressive organic and

inorganic liquids, oil, water, condensate and other liquids,

and it is mainly used in the following applications:

Sugar and alcohol industry

Water supply

Irrigation

Air conditioning

Fire fighting

Drainage

2. Design

Horizontal, single-stage, end suction with top centerline

discharge. The "back-pull-out"design allows maintenance

and repair services through the backside, without

dismantling piping supports.

Dimensionally

built

mechanically to ANSI B73.1.

ISO

2858/DIN

24256

Centrifugal pump for general use

3. Designation

Trade Mark

Model / Type

Discharger Nozzle Diameter (mm)

Nominal Impeller Diameter(mm)

4. Operating data

Sizes

Flow

Head

and

Temperature

Max. Suction pressure

Speed

KSB Meganorm

Line :

Mega

Standard : ISO 2858

KSB

Meganorm

- DN 25 up to 150 ( 1 ¼" to 6')

- up to 3,082 gpm (700 m3/h)

- to 460 ft (140 m)

- to 221ºF (105º C)

- to 145 psi (10 bar)

- to 3,500 rpm

80 - 200

Table of Contents

Need help?

Do you have a question about the Meganorm and is the answer not in the manual?

Questions and answers

Summary of Contents for KSB Meganorm

Page 1 3. Designation 1. Application Meganorm 80 - 200 The KSB MEGANORM centrifugal pump is suitable for handling chemical products, aggressive organic and inorganic liquids, oil, water, condensate and other liquids, Trade Mark and it is mainly used in the following applications:...
Page 2: Table Of Contents
5. Introduction about the construction and operation of our pumps, describing the adequate procedures for handling and KSB has supplied you with equipment that has been maintenance. We recommend that this manual should be designed and manufactured with the most advanced handled by the maintenance supervision.
Page 3: Technical Data
Meganorm 6. Technical data Pump sizes Units. Technical data Bearing bracket A 30 A 40 A 50 Width of impeller passage inch kg m² with water lb.ft Max. rot. speed 3500 1750 3500 1750 Max. suction pressure bar/(psi) 10 / (145) Max.
Page 4: Transportation
8. Preservation and storage of idle pumps Following procedures of preservation and storage are made by KSB and its Dealer Network and protect the equipment up to 6 months in an indoor environment. It is client responsibility to keep these procedures after receiving the pump.
Page 5: Installation
Meganorm Characteristics of the protecting liquids used for pump preservation purposes: Thickness of the applied Protecting liquid Drying time Removal Manufacturer layer (μm) Gasoline, benzene TECTIL 506 from 80 to 100 ½ up to 1 hour Brascola diesel Oil RUSTILO DW 301...
Page 6 Meganorm axially use a feeler gauge. Please see Fig. 9. Observe the sleeve coupling hub clearance specified by manufacturer. Fig. 6b – Grouting inside the baseplates of adjusting screw type 9.4 Coupling alignment Fig. 9 – Alignment with straight edge and feeler gauge...
Page 7 Meganorm f) Curves and accessories, when needed should be designed and installed reducing pressure losses to a minimum, i.e. always prefer long or medium radius curves. g) The suction line flange should fit to the pump suction flange without any stress or tension and without applying any kind of force to the casing.
Page 8: Operation
Meganorm 9.7 Auxiliary piping and connections Their ranges must correspond to 150% of highest pumping pressure. Instruments must be equipped with valves. When pumping chemicals and agressive liquids, the instruments and their valves should be made of proper materials. In order to obtain a longer useful life the valves should be open only to read the instruments and then closed again.
Page 9: Maintenance
Electric motor consumed current and network voltage. The pumps are delivered from the factory without oil in the bearing bracket. c) Suction pressure. NOTE: Table of oil quantity to fill KSB MEGANORM d) Vibrations and irregular noises. pumps bearing bracket. e) Oil level.
Page 10 (Item 12). rough or has grooves that could damage the packing, the Due to its modern project KSB Meganorm pump offers sleeve may be remachined on its diameter up to a several maintenance advantages. The whole set can be maximum of 1 mm, or replaced by a new one.
Page 11 Meganorm 11.4.1 Dismantling sequence of pump 18a) Extract the parts of the sealing chamber, gland packing (461) and lantern ring (458). (Pumps with Close the suction and pressure valves. Drain the packing). pump, taking the threaded plug off. (903.3). 18b) Extract the stationary face of mechanical seal (433)
Page 12 Meganorm 5a) Assemble the studs (902) at the pressure cover (163). So, assemble the packing (461) at the sealing chamber (pumps with packing). 5b) Assemble the stationary face of mechanical seal (433) in the pressure cover (163) (pumps with mechanical seal).
Page 13: Explode View/Parts List
Meganorm 12. Exploded view / Part list 12.1 Pumps with packing Impeller fixing detail for size 25-150 Fig.16 Pumps with mechanical seal Fig.17...
Page 14: Recommended Spare Parts
Meganorm Part List Designation Part nº Designation Part nº Volute casing Shaft protecting sleeve Spacer disc (1) Discharge cover Washer 554.1 Support foot Washer 554.3 Shaft Oil level pointer Impeller Hexagon head bolt 901.2 Radial ball bearing Hexagon head bolt 901.4...
Page 15: Special Recommendations
KSB Meganorm pumps. These wear rings are supplied with suitable tolerance of the outside diameter and 2mm (0,05”) of extra material of the inside diameter. Note: KSB reserves the right to modify the information presented in this manual without prior notice.
Page 16 Meganorm KSB Bombas Hidráulicas SA Rua José Rabello Portella, 400 Várzea Paulista SP 13220-540 Brasil http://www.ksb.com.br Tel.: 11 4596 8500 Fax: 11 4596 8580 – Serviço de Atendimento KSB e-mail: gqualidade@ksb.com.br Fax: 11 4596 8656...

KSB Meganorm Operation Manual

Table of Contents

Need help?

Questions and answers

Related Manuals for KSB Meganorm

Summary of Contents for KSB Meganorm

Table of Contents