Thermo Scientific BB 150 User Manual
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Thermo Scientific BB 150 User Manual

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  • Page 2 For translations into foreign languages, the German version of these ope- rating instructions is binding. Trademarks All trademarks mentioned in the operating instructions are the exclusive property of the respective manufacturers. Thermo Fisher Scientific Incubator BB 150 Operating Instructions...

  • Page 3: Table Of Contents

    Operating panel ................32 Control self-test ................33 Setting the nominal temperature value .......... 34 Setting the CO nominal value ............34 Activating the stacked incubator mode ......... 35 Activating the auto-start routine ............ 36 Incubator BB 150 Operating Instructions...
  • Page 4 List of spare parts and accessories ..........60 12. Technical data ..................62 13. Disposal ....................65 14. Principles of good microbiological practice ........67 15. Device log ....................69 16. Certificate of decontamination ............. 70 Incubator BB 150 Operating Instructions...
  • Page 5 Fig.22 ContraCon decontamination routine procedure ......51 Fig.23 Temperature calibration ..............54 Fig.24 CO calibration ................56 Fig.25 Sterile filter replacement ............... 58 Fig.26 Device fuse replacement ............... 58 Fig.27 Door seal replacement ..............59 Fig.28 Gas consumption ................. 64 Incubator BB 150 Operating Instructions...

  • Page 6: General Notes

    General notes The following are Thermo Fisher Scientific service contact information. For customers in China: Tel. 800-810- 5118 Fax 010-51219151 Website: http://thermofisher.com For customers outside of China: Please contact local distributors for technical support Incubator BB 150 Operating Instructions...

  • Page 7: General Safety Instructions

    Warranty Thermo Fisher Scientific Products warrant the operation and the operational safety of the CO incubator BB 150 only under the condition that: • the device is operated and serviced exclusively in accordance with its intended purpose and as described in these operating instructions, •...

  • Page 8: Explanation Of Symbols

    NOTE is used for applicational hints and useful information. Wear safety gloves! Wear safety goggles! Harmful liquids! Electric shock! Hot surfaces! Fire hazard! Incubator BB 150 Operating Instructions...

  • Page 9: Symbols On The Device

    General notes 1.3.2 Symbols on the device CE symbol VDE - safety-tested Test certificate for USA/Canada Observe operating instructions! Incubator BB 150 Operating Instructions...

  • Page 10: Intended Purpose Of The Device

    • temperature, • content, • an increased relative humidity. The BB 150 has been designed for installation and operation in the following fields of application: • Laboratories for cytobiological and biotechnological experiments of safety levels L1, L2, and L3. •...

  • Page 11: Safety Notes On Gases

    If CO is released, initiate safety measures immediately! • Leave the room immediately and do not al- low others to enter the room! • Inform security service or fire department! Incubator BB 150 Operating Instructions...

  • Page 12: Delivery

    Delivery Packaging The CO incubator BB 150 is delivered in a stable packaging box. All packaging materials can be separated and are reusable: Packaging materials • Packaging carton Recycled paper • Foam elements Styrofoam (CFC-free) • Pallet Untreated wood •...

  • Page 13: Installation Of The Device

    In addition, heat dissipating from the device during permanent operation may cause a change in the room climate. • Therefore, the BB 150 must only be installed in rooms with sufficient ventilation. • Do not install the device in room recesses without ventilation.

  • Page 14: Space Requirements

    NOTE – Lift points Fig. 1 Device dimensions and clearance in mm, Lift the device only using the lift points shown F = Front in Fig. 2. Fig. 2 Lift points Incubator BB 150 Operating Instructions...

  • Page 15: Stacking

    Installation of the device Stacking Fig. 3: Two BB 150 devices can be stacked on top of each other. The stacking elements [1] and [2] secure the devices on top of each other. If the devices are placed onto mobile racks, ensure that the rollers [4] are secured by an arresting device during operati- on.

  • Page 16: Description Of The Device

    Pressure compensation opening with insert [16] Latch, glass door Measuring opening [17] Support hook for shelf Outer door [18] Access port with plug Door handle [19] Glass door seal, replaceable [10] Outer door seal, replaceable Fig. 4 Front view Incubator BB 150 Operating Instructions...

  • Page 17: Rear View

    Description of the device Rear view Stacking elements Pressure compensation opening Access port, Ø 42 mm Switchbox with supply interfaces gas container Fig. 5 Rear view Incubator BB 150 Operating Instructions...

  • Page 18: Safety Devices

    The CO con- tent of the work space atmosphere can be controlled within a range of 0-20 %. The CO must be of the following quality: • Purity 99,5 % min., • medical grade. Incubator BB 150 Operating Instructions...

  • Page 19: Contracon Decontamination Routine

    Any response of the thermal protection will simulta- neously trigger an audible and visual alarm. Incubator BB 150 Operating Instructions...

  • Page 20: Door Switch

    Fig. 8: The device can be connected to an on-site, external alarm system (e.g. telephone system, building monitoring system, visual or acoustic alarm system). For this purpose, a potential-free alarm contact [4] is preinstalled in the device. Fig. 8 Supply interfaces Incubator BB 150 Operating Instructions...

  • Page 21: Work Space Components

    Fig. 9: The water reservoir [2] is integral to the internal chamber Fig. 9 Work space layout, floor and inclines toward the rear. The embossing in the wa- Water reservoir ter tray is used to indicate minimum level [3] and the maximum level [4]. Incubator BB 150 Operating Instructions...

  • Page 22: Fig.10 Rear Panel Openings

    24° C RT + 6,5° C 27,5° C 10 W RT + 9,5° C 30,5° C 15 W RT + 13° C 34° C 20 W RT + 16° C 37° C *RT = Ambient temperature Incubator BB 150 Operating Instructions...

  • Page 23: Start-Up

    [3]. Two holes are drilled in each position. 1. Install the door handle by using the 2 self tapping srews [5] provided. 2. Cap the unused holes with the protective caps. Fig. 11 Door handle Incubator BB 150 Operating Instructions...

  • Page 24: Installing The Shelf System

    [5] and [2]. 2. Clamp lockspring [3] behind upper embossing [1]. 3. To remove the support rails, pull lockspring tab down and out of the embossing to remove rail. Fig. 12 Support rail installation/ removal Incubator BB 150 Operating Instructions...

  • Page 25: Fig.13 Center Strut/Gas Humidification Installation

    2. Rotate the adjustable device stands using the supplied 24 mm wrench until the shelf is positioned horizontally in all directions. Perform the adjustment of the device stands from left to right and from rear to front. Fig. 13 Shelf support/sheet/ insert installation Incubator BB 150 Operating Instructions...

  • Page 26: Gas Connection

    3. Slide hose clamp [2] onto gas pressure hose and connect hose to the sleeve of the sterile filter. 4. Secure gas pressure hose to the sleeve of the sterile filter using the hose clamp. Fig. 14 Gas pressure hose installation, connection Incubator BB 150 Operating Instructions...

  • Page 27: Power Supply Connection

    [2] to the socket [1] at the control box of the device. 3. Connect the grounding plug [3] of the power supply cable to a correctly grounded and fused socket. 4. Make sure the power supply cable is not subjected to tensile or compressive force. Incubator BB 150 Operating Instructions...

  • Page 28: Rs 232 Interface Connection

    Nominal value x 10 (2 bytes, integer) Nominal value (4 bytes, floating point number) Internal use (5 bytes for CO , otherwise 7 Bytes) Command list - Requesting failure codes Command: 1001 0000 (90 Data: none Incubator BB 150 Operating Instructions...
  • Page 29 The microcontroller transmits these values in its format, i.e. the PC must reverse the sequence of the bytes. For floats, there is no difference. Example: Temperature data request and response Request Response: integer float intern (37.0) (24.946) Incubator BB 150 Operating Instructions...

  • Page 30: Connecting The Alarm Contact

    X: Contact closed / O: Contact open NOTE – Switching structure For all failures reported by the device (sensor circuit open, deviation from the nominal value and door open for more than 10 minutes), the alarm relay changes state. Incubator BB 150 Operating Instructions...
  • Page 31 2. Connect the connector [5] of the alarm system connecting cable to the in- terface [6] at the control box at the rear panel of the device. Fig. 17 Example of a connection scheme for an external alarm system (changeover contact: device off, no failure) Incubator BB 150 Operating Instructions...

  • Page 32: Handling And Control

    LED for indicating door (open door) [15] LED for indicating active ContraCon LED for indicating active overtemperature decontamination routine protection [16] Key for starting ContraCon Key for starting cal function decontamination routine Fig. 19 Operating panel functions Incubator BB 150 Operating Instructions...

  • Page 33: Control Self-Test

    The temperature display shows the current temperature value, the display shows the current CO value. NOTE – Factory presettings Upon delivery of the device, the following no- minal values have been set: • Temperature: 37° C • content: 0.0 % Incubator BB 150 Operating Instructions...

  • Page 34: Setting The Nominal Temperature Value

    The nominal value can be increased or reduced in increments; if you keep the key depressed, the UP/DOWN function switches to a rapid increase/reduction; after approx. 3 seconds, another increase/reduction occurs. Press the keys. To reduce the nominal value: Press the keys. Incubator BB 150 Operating Instructions...

  • Page 35: Activating The Stacked Incubator Mode

    The temperature display shows the current mode (disabled). 3. Change the mode: Use the following key combinations to switch between the two modes (enab- led and disabled): Press the keys. Press the keys. The temperature display shows the new mode (enabled). Incubator BB 150 Operating Instructions...

  • Page 36: Activating The Auto-Start Routine

    At the start of the auto-start routine, the work space atmosphere must consist only of ambi- ent air. The floorpan must be filled with a suf- ficient quantity of water! Incubator BB 150 Operating Instructions...
  • Page 37 NOTE – Failure code The cancelling of the routine is indicated by a corresponding failure code. For a list and for a description of the codes, please refer to Section 6.8, "Failure code list". Incubator BB 150 Operating Instructions...

  • Page 38: Reading Failure Codes

    (code 101/201) may appear due to the slow reaction time of the atmosphere within the work space. Therefore, the device doors should be opened for some time if the nomi- nal values are reduced. Incubator BB 150 Operating Instructions...
  • Page 39 101, a failure in the temperature con- trol circuit was detected. NOTE – Failure codes For a list and a description of the failure codes, please refer to Section 6.8, "Failure code list". Incubator BB 150 Operating Instructions...
  • Page 40 The temperature and CO displays show the current actual values. 7. Erase the failure code table: Keep the depressed for 5 seconds. The temperature and CO displays flash to indicate that the failure ta- ble has been erased. Incubator BB 150 Operating Instructions...

  • Page 41: Failure Code List

    Sil enc e ala rm by pre s s ing key 90 ° C " (2 Fa ilure in 90° C ro utine hea ting or ho lding pha s e tim es 5 s ec.), th en res tar t routin e Incubator BB 150 Operating Instructions...

  • Page 42: Resetting The Thermal Protection

    (e.g. by ventilating the room or by reducing the temperature in the opera- ting room), the thermal protection will respond again immediately; in this case, contact Tech- nical Service. Incubator BB 150 Operating Instructions...

  • Page 43: Operation

    1 to 20 μS (resistivity within the range of 50 kΩ Ω Ω Ω Ω to 1 MΩ Ω Ω Ω Ω ). Incubator BB 150 Operating Instructions...
  • Page 44 To ensure sufficient air circulation and even heating of the samples, the loading surface within the work space should be used up to 70 % max. Large objects in the work space that dissipate heat may impair heat distribution. Incubator BB 150 Operating Instructions...

  • Page 45: Shut-Down

    7. Disconnect gas pressure hoses from sleeve at the rear of the device. 8. Until the device is shut down, the work space must be continuously venti- lated: Leave the glass door and the outer door open and secure them in this state. Incubator BB 150 Operating Instructions...

  • Page 46: Cleaning And Disinfection

    10 % or powerful acids and bases! CAUTION – Chloride-containing disinfectants! Chloride-containing disinfectants may cor- rode stainless steel. Use only disinfectants that do not affect stain- less steel! Incubator BB 150 Operating Instructions...
  • Page 47 In these areas, some other suited disinfectant that meets the aforementioned safety requirements must be used. As an alternative for the U.S.A., Thermo Fisher Scientific Products recommends Microcide SQ. Microcide SQ is EPA-listed. Direct order: www.globalbio.com. Incubator BB 150 Operating Instructions...

  • Page 48: Fig.20 Water Pump

    [6] about four times until water flows in the outlet hose. 5. Let the water run into the bucket [2] through gravity. 6. Wipe out the rests of the water at the floor plate of the water reservoir. Fig. 20 Water pump Incubator BB 150 Operating Instructions...

  • Page 49: Fig.21 Removing Blower Wheel And Cover

    2. Wipe surfaces clean using a clean cloth and plenty of clean water. 3. Remove cleaning liquid from water tray and wipe all sur- faces of the work space thoroughly dry. 4. Wipe accessories thoroughly dry. Incubator BB 150 Operating Instructions...

  • Page 50: Contracon Decontamination Routine

    When the glass door is opened, this operating step cancels the routine completely. The remaining run time of the ContraCon decontamination routine designates the period between the start or the current routine time state and the cooling down to the preset temperature nominal value (± 2° C). Incubator BB 150 Operating Instructions...

  • Page 51: Fig.22 Contracon Decontamination Routine Procedure

    NOTE – Overtemperature If the maximum temperature of 95° C is exceeded during ContraCon decontamination routine, the routine is interrupted and the device heating is switched off. Incubator BB 150 Operating Instructions...

  • Page 52: Activating The Contracon Decontamination Routine

    The routine advances to the next phase. To completely cancel the routine, each phase must be skipped individually by pressing the key until a remaining run time of 0 hours is displayed as the routine cannot be completed earlier. Incubator BB 150 Operating Instructions...

  • Page 53: Maintenance

    Run auto-start routine. • Perform temperature and CO calibration. Annual service: • Replace sterile filter. NOTE – Service contract Thermo Electron LED GmbH offers a device-specific service contact that comprises all test and service works required. Incubator BB 150 Operating Instructions...

  • Page 54: Preparing The Temperature Calibration

    Temperature nominal value: 37° C • Reference temperature: 36.4° C NOTE – Excessive work space temperature Excessive work space temperature after the ca- libration can be reduced by leaving the doors open for approx 30 seconds. Incubator BB 150 Operating Instructions...

  • Page 55: Temperature Calibration Procedure

    The temperature display momentarily shows “CAL”, then the corrected actual value (measured destination value 36.4° C) is displayed. 5. Cancel the calibration process: Press any key. The temperature display and the CO display show the actual values. Incubator BB 150 Operating Instructions...

  • Page 56: Preparing The Co Calibration

    Section 10.6. Measurement example: • nominal value: • Measured value: 5.6 % NOTE – Excessive CO content Excessive CO content after the calibration can be reduced by leaving the device doors open for approx 30 seconds. Incubator BB 150 Operating Instructions...

  • Page 57: Co Calibration Procedure

    “CAL”, then the corrected actual value (measured destinati- on value 5.6 %) is displayed. 5. Cancel the calibration process: Press any key. The temperature display and the CO display show the actual values. Incubator BB 150 Operating Instructions...

  • Page 58: Replacing The Sterile Filters

    [3] out of fuse compartment. 3. Remove faulty fuse from holder and install new fuse. 4. Slide fuse holder into fuse compartment and press holder on until locking tabs are fully engaged. Fig. 26 Device fuse replacement Incubator BB 150 Operating Instructions...

  • Page 59: Replacing The Door Seal

    2. Position new seal at a corner [2] and press seal retaining rail [4] into slot. 3. Make sure that the retaining rail taper is positioned correctly in the slot [1] and that the seal is flush with the door frame. Fig. 27 Door seal replacement Incubator BB 150 Operating Instructions...

  • Page 60: Spare Parts And Accessories

    Stainles s s teel CSP-50058672 Blower wheel Stainles s s teel CSP-50049692 Device fuse, T 6.3 A (set of 2) CSP-3002641 Power supply cable, CSP-50043143 Power supply cable, CSP-50047100 Power supply cable, CSP-50047101 Power supply cable, CSP-50047099 Incubator BB 150 Operating Instructions...
  • Page 61 Gas c ylinder monitor GM 2 50054748 Gas c ylinder monitor GM 2 50059043 Adapter plate for stacking 2 BB 15 CSP-50079816 DOOR HANDLE BB 15 CSP-50079139 IR CO2 Tester (100-240Vac) 50121515 Pump for water drain,c omplete CSP-50120606 Incubator BB 150 Operating Instructions...

  • Page 62: Technical Data

    3. 0 / min 1.2 Constant humidity at 37 °C % rH >90 Humidity recovery time, at 95 % rH, door open 30 s ≤ ≤ ≤ ≤ ≤ 30 (to 95 % of initial value) Incubator BB 150 Operating Instructions...
  • Page 63 Circuit breaker Rated input 0.60 (230 VAC) EMC class Others Sound pressure level (DIN 45 635, Part 1) dB(A) < 50 Relative humidity of environment % rH max. 80 Location elevation m NN max. 2000 Incubator BB 150 Operating Instructions...

  • Page 64: Fig.28 Gas Consumption

    Technical data Fig. 28: Overview of gas consumption (CO Fig. 28 Overview of gas consumption (CO Incubator BB 150 Operating Instructions...

  • Page 65: Disposal

    Glass door seal, measurement opening Tempered silicone Sensor block Stainless steel 1.4301 Blower wheel Stainless steel 1.4305 or copper Measuring cell baseplate seal Tempered silicone Cables Plastic-sheathed copper flexible Packaging Corrugated board, polyethylene film, and styrofoam Incubator BB 150 Operating Instructions...
  • Page 66 Further information on Thermo Electron`s compliance with these Directives, the recyclers in your country, and information on Thermo Electron products wich may assist the detection of substances subject to the RoHS Di- rective are available at www.thermo.com/WEEERoHS. Incubator BB 150 Operating Instructions...

  • Page 67: Principles Of Good Microbiological Practice

    Usage of safety cabinets (airflow directed away from the experimentator) according to Class I, Class II (type-tested) or Class III. • Restriction and monitoring of the access to certain areas. • Usage of special protective clothing and breathing equipment. Incubator BB 150 Operating Instructions...
  • Page 68 The commission can be contacted at the trade association for health and wel- fare service, Pappelallee 35-37, D-2000 Hamburg Reference: Notice B003, Issue 1/92 – ZH 1/343 of the trade association of the German chemical industry, published by Jedermann Verlag, Postfach 103140, D-69O21 Heidelberg. Incubator BB 150 Operating Instructions...

  • Page 69: Device Log

    NOTE – Device log! Record nameplate information, work carried out, maintenance work, and repairs here. Device type: Part nu mber: Serial numb er: Service num ber: Location: Operator's note : Work carried out Notes Date Signature Incubator BB 150 Operating Instructions...

  • Page 70: Certificate Of Decontamination

    Certificate of decontamination Incubator BB 150 Operating Instructions...
  • Page 71 Thermo Fisher Scientific, San Jose, CA USA is ISO Certified. thermoscienti c.com © 2013 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries. Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details. Thermo Fisher Scienti c 81 Wyman Street Waltham, MA 02451...
  • Page 72 ≤ 30 Humidity recovery time, at 95 % rH, door open 30 s (to 95 % of initial value) Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Dokumentnr./Document No. Seite/Page 50 079 823 50079823_02_CN 1 / 1...
  • Page 73 Sound pressure level (DIN 45 635, Part 1) dB(A) < 50 Relative humidity of environment % rH 80 max. Location elevation m NN 2000 Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Dokumentnr./Document No. Seite/Page 50 079 823 50079823_02_CN 2 / 2 File...
  • Page 82 TEMPERATURE ADJUSTMENTS DECONTAMINATION MODE………………………………….36 GENERAL NOTE: AN UNDERSTANDING OFT HE OPERATING INSTRUCTIONS IS AN ESSENTIAL REQUIREMENT FOR OPERATING THIS DEVICE! Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 1/ 1...

  • Page 83: 4.1 Description Of Control And Regulating System

    4.1 DESCRIPTION OF CONTROL AND REGULATING SYSTEM BB 150 unit is equipped with the following measurement, control, and regulating circuits: Temperature measurement / Temperature regulation * Incubation * Decontamination routine * Sample protection function Plausibility test of the temperature signal with a second, digital temperature sensor...

  • Page 84: 4.2 Description Of Electronic Concept

    "open" for the addition of optional equipment in the future. Power to the electronic boards is provided by a combinational circuit component. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 85 Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 4/ 4 File...

  • Page 86: 4.3 Description Of Functional Groups

    All sensor-block-specific data are stored in the NVRAM on the sensor board. The master processor reads/writes this information via the PC bus. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 87 Door switch connection: The glass door state is determined by the door switch (contact closed when the glass door is open!). Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 88 FL 6. Expansion port / 3rd I²C bus connector This is designed to be used to connect future bus subscriber components. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 89 Mains interruptions of up to 1 sec. in duration can be bridged by the power supply buffer. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 8/ 8...

  • Page 90: Switching The Unit On

    “608” on the display. Please provide the program version when making inquiries, particularly with regard to avoidable software problems. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...

  • Page 91: Control And Regulating Systems Configuration

    5) To exit a function level: Press the °C or the % CO key. Wait 30 sec. Without pressing another key. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 10/ 10...
  • Page 92 % CO The items identified by "-cal-" are automatically modified by the adjustment routine initiated with the cal key. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 93 The output actuators can be manually activated on this function level. The switch state (1) can be reset by: - Manually returning it to 0, or; - Performing a mains reset. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 12/ 12...
  • Page 94 As of software version 200, the set value interlock can also be activated via a key combination (refer to the operating instructions). Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 95 1 ..15 Display brightness Factory setting: Brightness stage 8 10 Not reserved FL position FL value range Description Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 14/ 14 File...
  • Page 96 12 Not reserved FL position FL value range Description 13 Not reserved FL position FL value range Description Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 15/ 15 File...
  • Page 97 Upgrade measuring cell NV RAM to software version 204 These values may only be readjusted after consultation with the factory test facilities! Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 16/ 16...
  • Page 98 21 Unit configuration FL position FL value range Description 0 = BB 150 / RB 150/ BB 15 Configure unit size. 1 = BB 24 / RB 240 0 = VA Configure interior fittings. 1 = CU 0 = 230 Volt Configure mains voltage.
  • Page 99 Determining the unit version The following table can be used to determine the unit version: Values determining the unit version Version = BB 150 / RB 150/BB 15 Unit size = BB 24 / RB 240 = VA Interior fittings material...

  • Page 100: Error Table

    Actual value > set value + 1.0 % CO measuring cell defective Sensor break or short-circuit, or infrared Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 101 Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 20/ 20 File...

  • Page 102: Error Examination And Regulation Circuit Schematics

    Check if the error reoccurs. Check the error list. If the error reoccurs, inform the factory (Q) Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 21/ 21 File...
  • Page 103 Check the setup If necessary, change the location (drafty, direct setup location/conditions. sunlight, etc.) Replace the measuring cell. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 22/ 22 File...

  • Page 104: Temperature Measurement/Regulating Circuit-Incubation Mode

    Circuit diagram: See circuit diagrams in Chapter 3. Technical specifications – incubation mode: Nominal voltage: 230 VAC Power consumption: 0.60 kW (BB 150, 230 VAC) Heater resistors Chapter 6: Metering and Test List Name Date Designation 05.07.13 Prepared...

  • Page 105: Error In Temp. Measurement/Regulating Circuit-Incubation Mode

    Replace the main Check the heater actuators board. (FL 3). The temperature Replace sensor block. display reads 99.9. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 24/ 24 File...

  • Page 106: Co 2 -Metering And Regulation Circuit

    See circuit diagrams in Chapter 3. Technical specifications: Gas flowrate: ~ 5 l/min Gas input pressure: 1 bar Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 25/ 25 File...

  • Page 107: Error In Co Metering And Regulation Circuit

    Measure voltage P1/P2 or P3/P4: U=0 V or U=VCC (~5V), detector defective. U=2.0 - 2.5 V, thermistors are OK. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 26/ 26 File...

  • Page 108: Temperature Measurement/Regulating Circuit - Decontamination Mode At 90°C

    The total time is calculated from the values of the time-controlled phases and the values from a temperature/reset table for the set-value-controlled phases. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823...
  • Page 109 See circuit diagrams in Chapter 3. Technical specifications - same as for the incubation mode: Nominal voltage: 230 VAC Power consumption: 0.63 kW Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 28/ 28...

  • Page 110: Error In The Temperature Measurement/Regulating Circuit - Decontamination Mode At 90°C

    Check the heater Replace the main protection actuators (FL3). board. LED active. Determine any Repeat the mains decontamination interrupt. routine. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 29/ 29 File...

  • Page 111: 4.7.8 Faults Without Error Messages

    Check set of Set correct set of parameters parameters (since (since software version 200, software version FL 21) 200) Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 30/ 30 File...

  • Page 112: 4.8 Fan System And Errors

    LED LD1 on the sensor Replace the board must be flashing or lit. sensor block. Check the solder connections. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 31/ 31 File...

  • Page 113: Display Pcb Or I C-Bus Cable Replacement

    Run a test gas addition to check the metering and regulating functions with CO Remove the gas from the unit and restart the unit with the -auto-start- routine. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN...

  • Page 114: 4.11 Main Board Replacement

    Run a test gas addition to check the metering and regulating functions. Remove the gas from the unit and restart the unit with the -auto-start- routine. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN...

  • Page 115: 4.12 Performing Adjustments

    < ± 0.2°C No adjustment necessary. Refer to Section 9.1 of the operating instructions > ± 0.2°C (p. 42 onwards). Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 34/ 34 File...

  • Page 116: Adjustments - Co

    < ± 0.5 % CO No adjustment necessary. > ± 0.5 % CO Refer to Section 10.6 of the operating instructions. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 35/ 35 File...

  • Page 117: 4.13 Temperature Adjustments Decontamination Mode

    Enter the target temperature. Initiate the adjustment procedure by pressing the -cal- key. The unit displays the correct actual value. Name Date Designation 05.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50078923_04_CN 50 079 823 36/ 36...
  • Page 118 Decrease the setpoint. & Press Save NEW CO setpoint. concentration in the sample chamber is displayed. Release Name Date Designation 17.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 500789823_05_CN 50 079 823 1 / 1 File...
  • Page 119 ► “auto-start“ indicator light goes out. ► Unit adds gas up to the adjusted CO setpoint. Name Date Designation 17.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 500789823_05_CN 50 079 823 2 / 2...
  • Page 120 6. MEASUREMENT- / TEST LIST BB 150 Contents ..................page - Resistors tests BB 150 ..............2 - Voltage tests ..................3 - Safety tests ..................4 Name Date Index Name Date Designation Document No. Page 05.07.13 50 079 823...
  • Page 121 ∞ Ω Glass door closed VOLTAGE TESTS (refer to the circuit diagram, connection diagram) Item Location Procedure Instrument Result Name Date Index Name Date Designation Document No. Page 05.07.13 50 079 823 2 / 2 Service Manual BB 150 50078923_06_CN...
  • Page 122 SAFETY TESTS (refer to the circuit diagram, connection diagram) Item Location Procedure Instrument Result Electrical safety test On the unit Safety test instrument Name Date Index Name Date Designation Document No. Page 05.07.13 50 079 823 3 / 3 Service Manual BB 150 50078923_06_CN...
  • Page 123 Labels, signs, nameplate Visual inspection Present and undamaged Applicable documents: Procedure instruction DA 000 001 Name Date Index Name Date Designation Document No. Page 05.07.13 50 079 823 4 / 4 Service Manual BB 150 50078923_06_CN...
  • Page 124 Component Description Beschreibung Used On BB 150 CSP-3002641 Main fuse (T 6.3 A) G - Sicherungseinsatz 6,3 A 250v T CSP-3672281 Operator and display PCB HERAcell Bedien & Anzeigeplatine für HERAcell CSP-3710384 NUT PG16 FOR PASS-THROUGH MUTTER L PG 16 FUER ROHRDURCHF. HDL...
  • Page 125 Guide set for unit door BB 15 Leistensatz Gerätetür BB 15 CSP-50078769 Magnetic door seal, BB 15 Türdichtung, magnetisch BB 15 CSP-50079265CN Front foil, BB 150 Frontfolie BB 150 CSP-50079636 MAIN PCB BB 15 REPLACEM. ERSATZ HAUPTPLATINE BB 15 CSP-50079637...
  • Page 127 "open" state for more than 10 min. (The door switch contact is closed when the glass door is open!!) Name Date Designation 17.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50079823_09_CN 50 079 823 1/ 1...
  • Page 128 Actual value > set value + 1.0 % CO measuring cell defective Sensor break or short-circuit, or infrared measuring cell defective. Name Date Designation 17.07.13 Prepared Service Manual BB 150 Index Name Date Document No. Page 50079823_09_CN 50 079 823...

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