Thermo Scientific Ramsey MINI CK100 Operating And Service Manual
  1. Manuals
  2. Brands
  3. Thermo Scientific Manuals
  4. Accessories
  5. Ramsey MINI CK100
  6. Operating and service manual

Thermo Scientific Ramsey MINI CK100 Operating And Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Operating And Service Manual
MINI CK100
Part No.:
Ramsey
MINI CK100
Weight Indicator
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Ramsey MINI CK100 and is the answer not in the manual?

Questions and answers

Related Manuals for Thermo Scientific Ramsey MINI CK100

Summary of Contents for Thermo Scientific Ramsey MINI CK100

  • Page 1 Ramsey MINI CK100 Weight Indicator Operating And Service Manual MINI CK100 Part No.:...
  • Page 2 Ramsey MINI CK100 Weight Indicator This document is confidential and is the property of Thermo Fisher Scientific. It may not be copied or This document is confidential and is the property of Thermo Electron. It may not be reproduced in any way without the express written consent of Thermo Fisher Scientific. This document copied or reproduced in any way without the express written consent of Thermo also is an unpublished work of Thermo Fisher Scientific.
  • Page 3 Revision History Rev.D November 2008 General Revision Rev.C April 2008 General Revision Rev.B April 2006 General Revision Rev.A February 2006 Manual first released...

  • Page 5: Table Of Contents

    Table of Contents Table of Contents …………………………………………………………………………………………… List of Figures …………………………………………………………………………………………………. List of Tables ………………………………………………………………………………………………...iv About this Manual …………………………………………………………………………………………… .v Who Should Use this Manual ......................... v Organization of the Manual........................v Documentation Conventions........................vi Safety Messages ........................... vi General Precaution..........................vii Warranty ...............................viii Disclaimer ..............................
  • Page 6 3.8 Calibration.............................3-7 3.8.1 Zero Calibration Scroll......................3-8 3.8.1.1 Manual Zero ........................3-9 3.8.2 Span Calibration Scroll....................3-10 3.8.2.1 Auto Span ........................3-10 3.8.2.1.1 Calibration with R-CAL ....................3-10 3.8.2.1.2 Calibration with Test Weights ..................3-11 3.8.2.1.3 Span Calibration ......................3-11 3.9.2.1.4 R-CAL Factor.......................3-11 3.8.2.1.5 Recording New Span....................3-12 3.8.2.1.6 Ending an Auto Span Procedure with Test Weights...........3-14 ..............
  • Page 7 3.13.8 Lamp Test ........................3-33 3.13.9 Test Digital Inputs / Digital Outputs................3-35 3.13.10 Test Current Output (Opt. IOUT)..................3-36 3.13.11 Test Communication A (Opt. COMM) ................3-36 3.13.12 Test Keyboard........................3-36 3.14 Main Menu 4 ..........................3-37 3.14.1 I/O Definition ........................3-37 ............... 3.14.1.1 Definition Current Output (Option I/OUT) 3-37 3.14.2 Digital Inputs Definition ....................3-38...

  • Page 8: List Of Figures

    LIST of FIGURES Figure 1-1: MINI CK100 (Panel Version) …………………………………………………………………..1-2 Figure 1-2: MINI CK100 (Field Version) .…………………………………………………………………..1-3 Figure 2-1: MINI CK100 Overall Dimensions (Panel Version)……………………………………………...2-5 Figure 2-2: MINI CK100 Overall Dimensions (Field Version).……………………………………………...2-5 Figure 3-1: MINI CK100 Front Panel ……………………………………………………………..3-1 Appendix Figure A-1: General Purpose Digital Inputs ……………………………………………………A-1 Appendix Figure A-2: State Speed Input...

  • Page 9: About This Manual

    About this Manual This manual provides the information you need to install, operate and maintaining of the MINI CK100. Read this manual before working with the product. For personal and system safety, and for the best product performance, make sure you thoroughly understand the manual before installing or using this product.

  • Page 10: Documentation Conventions

    Documentation Conventions The following conventions are used in this manual to help easily identify certain types of information: • Italic is used to introduce new terms and for emphasis. • Italic/blue type is used for references to other sections of the manual and work as links on line and in pdf format.

  • Page 11: General Precaution

    General Precaution Do not install, operate, or perform any maintenance procedures until you have read the safety precautions presented. WARNING AILURE TO FOLLOW SAFE INSTALLATION AND SERVICING PROCEDURES COULD RESULT IN DEATH OR SERIOUS INJURY AKE SURE ONLY QUALIFIED PERSONNEL PERFORM INSTALLATION AND MAINTENANCE PROCEDURES IN ACCORDANCE WITH THE INSTRUCTIONS IN THIS MANUAL LLOW ONLY QUALIFIED ELECTRICIANS TO OPEN AND...

  • Page 12: Warranty

    WARNING EEP HANDS AND CLOTHING AWAY FROM ALL MOVING OR ROTATING PARTS WARNING O NOT PLACE OR STORE OBJECTS OF ANY KIND ON THE MACHINE WARNING HIS MACHINE SHOULD NOT BE OPERATED AT MORE THAN THE PRODUCTION RATE STATED ON YOUR QUIPMENT PECIFICATION SHEET OR USED IN APPLICATIONS OTHER THAN THOSE STATED IN THE ORIGINAL ORDER...

  • Page 13: Disclaimer

    Purchaser agrees to underwrite the cost of any labor required for replacement; including time, travel, and living expenses of Thermo Ramsey Field Service Engineer at closest factory base. Disclaimer Though the information provided herein is believed to be accurate, be advised that the information contained herein is not a guarantee for satisfactory results.

  • Page 15: Chapter 1 Introduction To The Mini Ck100

    Chapter 1 Introduction to the MINI CK100 This instruction manual contains information on the installation, operation, calibration, and maintenance of the MINI CK100 Weight Indicator. Unpacking and Inspection The MINI CK100 has been properly packaged for shipment and storage, when necessary. Inspect all packages for damage before opening;...

  • Page 16: Mini Ck100 Functional Description

    MINI CK100 Functional Description The MINI CK100 is availabile with the following configuration hardware and software. • Menu driven scroll entries on a four line display. • Five LED status indicators. • Automatic zero and span calibration. • Auto zero Tracking. •...

  • Page 17: Configuration

    Figure 1-2: MINI CK100 (Field Version) Configuration The standard configuration of the MINI CK100 includes the following: • Single channel load cell input to a max of 6 load cells • 1 programmable digital inputs • 1 programmable digital output •...

  • Page 18: Indicator General Description

    Indicator General Description The MINI CK100 is designed for static weighing systems.. The base functions are located on the instrument software. Function accessories are activated when the correspondent hardware are mounted , or after activation from keyboard by operator. Instrument parameters programming is executed from keyboard. A menu driven allows the operator to access all setup, test and calibration parameters.

  • Page 19: Functions

    Functions This section provides the information about functions of the MINI CK100. 1.7.1 Zero and Span Automatic Calibration Electronic Calibration (R-Cal) – Allows the calibration without application test weights. The electronic calibration controls the instrument with load cell, the program inserts a precision resistance (in parallel to load cell strain gauge) that simulates a weight variation.

  • Page 20: Symbol Identification

    Symbol Identification Table 1-1 describes the symbols used in this manual. Table 1-1: Symbol Identification Symbol Description LTERNATING CURRENT ARTH GROUND ERMINAL ROTECTIVE ONDUCTOR ERMINAL AUTION RISK OF ELECTRIC SHOCK AUTION REFER TO ACCOMPANYING DOCUMENTS...

  • Page 21: Technical Specifications

    Technical Specifications Enclosure Panel Version Dimensions: 96 x 96 x 124mm Frontal Protection IP65 Enclosure IP00 Field Version Dimensions: 300 x 250 x 160mm Renforced Fiberglass Housing Protection IP65 Environmental Conditions Mounting Should be mounted as closet o the load cells as possibile without being exposed to excessive heat or moisture Temperature (Ambient) Storage: -40°...
  • Page 22 Maximum Non-Desstructive Input Voltage From 100 to 230 VAC +10% Over Voltage Category Category II DC Power Supply Auxiliary Power Supply Output Output Voltage: 24 VDC Isolation: 500 Volt Output ripple: 200 mV peak to peak typical Output Current: 400 mA max. Short Circuit Protection Load Cell (Weight) Load cell input circuits...
  • Page 23 Digital Input (1) Optocoupled Internal Power Supply for dry contact input Power Supply : +24V external Cable Lenght : 2500m section. 1.5 mm2 (150 Ohm max.) Digital Output Panel Version - (4) Digital Output (TTL) programmable 40mA used with positive or negative logic mounted on socket for easy replacement Field Version –...

  • Page 25: Chapter 2 Installing The Mini Ck100

    Chapter 2 Installing the MINI CK100 This chapter describes the Static Weight Indicator installation procedure, hardware configuration, and initial programming. Initial programming is a machine directed procedure prompting the operator to enter required conveyor and belt scale parameters. After all parameters have been entered, the Static Weight Indicator performs an unassisted zero and span calibration.
  • Page 26 WARNING LL SWITCHES SUCH AS CONTROL OR POWER MUST BE WHEN CHECKING INPUT ELECTRICAL CONNECTIONS REMOVING OR INSERTING PRINTED CIRCUIT BOARDS OR ATTACHING VOLT METERS TO THE SYSTEM NCOMING VOLTAGES MUST CHECKED WITH VOLTMETER BEFORE BEING CONNECTED ELECTRONICS WARNING XTREME CAUTION MUST BE USED IN TESTING IN , PC AROUND THE ELECTRONICS BOARDS...

  • Page 27: Incoming Power

    WARNING HIS EQUIPMENT SHOULD NOT BE OPERATED OR UTILIZED IN APPLICATIONS OTHER THAN THOSE STATED IN THE ORIGINAL ORDER ADAPT PRODUCTION RATES APPLICATIONS CONSULT HERMO RAMSEY PRODUCTS USTOMER ERVICE FOR RECOMMENDATIONS WARNING LL PANELS COVERING THE ELECTRONICS MUST BE IN PLACE AND TIGHT BEFORE WASH DOWN PROCEDURES AMAGE TO THE ELECTRONICS COULD RESULT FROM WATER...

  • Page 28: Critical Wiring Conditions

    2.2.1 Critical Wiring Condition 1. Ensure power is off at the mains 2. Do not route load cell and signal cables in the same conduit with power cables or any large source of electrical noise. 3. Earth ground all enclosures and conduits. A ground connection between all conduits is required.

  • Page 29: Figure 2-1: Mini Ck100 Overall Dimensions (Panel Version)

    Figure 2-1: MINI CK100 Overall Dimensions (Panel Version) FRONT VIEW SIDE VIEW BACK VIEW Figure 2-2: MINI CK100 Overall Dimensions (Field Version) FRONT VIEW SIDE VIEW INTERNAL VIEW...

  • Page 30: Connecting Incoming Power 100/230(+/-10%)

    2.3.2 Connecting Incoming Power 100/230 VAC (+/-10%) To connect incoming power use the following procedure. • For input power use cable 14AWG • Wire the safety ground terminal locate on the backside of the enclosure (Protection GND PE). • Wire the HOT to terminal labelled of Terminal L on the Power Input Terminal. Wire the NEUTRAL to the terminal labeled of Terminal N on the Power Input Terminal.

  • Page 31: Chapter 3 Mini Ck100 Operation

    Chapter 3 MINI CK100 Operation The MINI CK100 is capable of accurate weighing, provided it is installed, calibrated, operated, and maintained in complete accordance with the instructions contained in this manual. 3.1 Operator Interface This section contains information on set up and operation of the MINI CK100. Operator interface is composed of keypad, status indicators (led) and display.

  • Page 32: System Status Lights (Leds)

    3.2.1 System Status Lights (Leds) The five red status indicators show the status of the Static Weight Indicator ON indicates when a net weight is displayed, in other words, it is on when a tare weight has been acquired. STABLE WEIGHT The stable weight condition is determined on the basis of two parameters : motion band and motion delay.

  • Page 33: Lcd Graphic Display

    3.2.3 LCD Graphic Display The display is composed of 4 rows (20 alphanumeric characters each row). Two main modes displyed : RUN and SETUP. The following section describes the menus.. Mode of Data Insert Are available two mode for to insert data by keypad : SELECTION , DATA ENTRY 3.3.1 Selection Allows to select the value from a list available.

  • Page 34: Menu Displays

    Menu Displays The interface is a menu driver machine that allows the operator to access all setup, test and calibration parameters. The following table shows the menu structure. The functions highlighted are optional and are availables only if the corresponding option hardware or software has been installed.

  • Page 35: Normal Power On

    Normal Power On When the MINI CK100 is powered on after initial programming, the RUN MENU 1 is displayed unless the hardware configuration has been changed. 3.6.1 Hardware Configuration If the hardware configuration detected at power on differs from the one recorded in memory, the following screen displays.

  • Page 36: Screen 2

    F3 key allows list active alarms indication. F1 key SET / RESET TARE Il tasto F2 (2) allows: RESET – If peak weight is selected, it reset the Peak Value selected. PRINT – If active the option , allows weight and total print. 3.7.1.2 Screen 2 This menu screens the totals.

  • Page 37: Alarm Pending

    3.7.2 Alarm Pending The message ALARM displays in the right of the screen if an alarm is pendine. The red alarm LED also flashes. 00000000 Flashing ALARM The following menu displays after pressing ALARM ALARM XXXXXXXXXXXXXXXXX MM-DD-YYYY HH:MM RESET NEXT The keyword “NEW”...

  • Page 38: Calibration

    3.8 Calibration The MAIN MENU 1 contain the Calibration Menu. The MENU 1 is selected by pressing SETUP. Desired calibration scrolls are selected by pressing the soft keys direcly below the desired scroll. MENU 1 Premi MENU for more ZERO SPAN LINEAR 3.8.1 Zero Calibration Scroll...

  • Page 39: Manual Zero

    When zero is reached or END is pressed, the system displays the following screen : AUTO ZERO COMPLETE ± 000.00% Error Change zero? The word COMPLETE is flashing. The percentage of error is related to the scale capacity. Press NO returns MENU 1 without zero changed.. Press YES for to modify the zero with the new value.

  • Page 40: Span Calibration Scroll

    When ADV is pressed, the system scrolls between Zero and AZT. - ZERO CORRECTION- ±000000 AZT % ±000000 ENTER EXIT When is displayed AZT value, with ENTER key is possibile to insert AZT value in the zero constant, then are displayed the AZT number and the percent. (%) of difference about the previous zero value.

  • Page 41: Calibration With Test Weights

    3.8.2.1.2 Calibration with Test Weights Use the following procedure for to start Test Weights calibration. Apply Test Weights. Press CAL SPAN The following screen displays: AUTO SPAN WEIGHTS Password: Operator Apply Weights then press START. START MANUAL 3.8.2.1.3 Span Calibration Whichever method has been used to start automatic span calibration, after START is pressed, the following screen is displayed : AUTOSPANNING...

  • Page 42: Recording New Span

    The possibile selections are: EXIT, REPEAT, and FACTOR. If EXIT is pressed, the system acknowledges that the R-CAL factor is not used. The effect of this is that the system does not ask for a factor any more for this calibration method unless a manual span entry is done.
  • Page 43 If YES is pressed, the following screen is displayed: SPAN# CHANGED Old Span#: 00000 New Span# : 00000 REPEAT FACTOR If REPEAT is pressed, go to previous section and calibration restarts. If NO is pressed, the following screen is displayed: SPAN UNCHANGED Old Span#: 00000...

  • Page 44: Ending An Auto Span Procedure With Test Weights

    3.8.2.1.6 Ending an Auto Span Procedure with Test Weights When is executed an Auto Span with test weights use the following procedure: Press RUN, the following screen is displayed: Remove test weights Bifore return normal functions Menu Press RUN Restart the totalizer and returns to menu RUN. Ending an Auto Span Procedure with R-Cal 3.8.2.1.7 When is executed an Auto Span with R-Cal use the following procedure:...

  • Page 45: Two Point Calibration

    To select MANUAL the following screen is displayed : Manual Span Weight 000.0 kg Span 00000000 ENTER EXIT Default: 1166667 Min: 500000 Max: 45000000 Note: If the spani s manually entered, the R-CAL is invalid. 3.8.2.3 Two Point Calibration Another way to calibrate the instrument is to use the two point calibration method. This is a method that allows calculating zero and span without knowing the exact zero value.
  • Page 46 Acquiring First Point In this phase, the instrument acquires the A/D raw data for a minute. The procedure can be shorted by pressing the END key. The following scroll is displayed during this phase : ACQ. 1° POINT Time Remaining 0000 Weight 000.0 kg ABORT Defining Second Point...

  • Page 47: Usual Calibration Procedure

    ADV key switches indication in second line between zero and span error. Press YES to accept new values. The following scroll is displayed : CALIB. COMPLETE New Zero 00000 COMPLETE is flashing New Span 00000 MENU Press NO to abort them. The following scroll is displayed : COMPLETA è...

  • Page 48: Linearization

    3.8.3 Linearization Manual linearization can be accomplished by applying a known test weight(s) or loading the bin with pre-weighed material and calculation the scale error. Press CHOICE for selections, YES to enable, or NO to disable linearization. Once enabled, no linearization is done until the operator manually enters the linearization factors. Password:Service - LINEARIZ.

  • Page 49: Display

    3.9.1 Display The Display menu contains system and Indicator parameters. 3.9.2 Measure Units Measure units can be individually selected. The user must first decide if the English units will be used or the Metric ones, or combination of both. -- DISPLAY SCROLL 1 -- Measure units >English<...

  • Page 50: Total Units

    3.9.4 Totals Unit The units to be used for Total are selected here. Press ENTER soft key to accept the default unit, or CHOICES soft key to scroll selections. Press ENTER to confirm your selection. Scroll down. -- DISPLAY SCROLL 3 -- Total Units >t<...

  • Page 51: Line (2) Display Of Run Menu

    3.9.7 Line (2) Display of Run Menu The RUN MENU can be configured to display on line 2 and/or 3 either weight, master total, reset total, date and time and graphic indication of the net weight. -- DISPLAY SCROLL 7 - Run display line 2 >...

  • Page 52: Acquiring Tare

    3.9.10 Acquiring Tare The TARE mode function, allows tare to be set automatically or manually in the RUN scroll. -- DISPLAY SCROLL 11 -- Tare Mode >ACQUIRE< CHOICE ENTER Default: Acquire Choices: Acquire, Manual If ACQUIRE is selected, Tare is automatically acquired when the S/R TARE key is pressed or by digital input.

  • Page 53: Defining The Load Cell(S)

    3.10.3 Defining the Load Cell(s) 3.10.3.1 Number of Load Cells Enter the number of load cells of the scale Password: Service -- SC DATA SCROLL 6 -- Load cell number ENTER Default: Min: Max: 6 3.10.3.2 Load Cell Capacity Enter the load cell capacity as it appears on the label placet on the load cell. Password:Service -- SC DATA SCROLL 7 -- Load cell capacity...

  • Page 54: Load Cell Resistance

    3.10.3.4 Load Cell Resistance The resistance value of the bridge of each load cell has to be entered here. The number of scroll depends on the number of load cells of the system specified on the MENU 3. --SC DATA SCROLL 9A - Password:Service Resistance Load cell N # 350.000 Ohms...

  • Page 55: Calibration Data Scroll

    3.11 Calibration Data Scroll The CAL DATA Scroll allows the operator to set parameters which relate to the calibration of the scale. 3.11.1 Calibration Mode Select which simulated method of automatic calibration is to normally by used. The select method is the only one displayed in the calibration section MENU 1. Password:Service -- CAL DATA SCROLL.

  • Page 56: Calibration Interval (Opt.comm)

    The system calculates the CALCON (Calibration Constant) based on the mechanical and electrical parameters entered in the Scale Data Scroll. This menu is for reference only. -- CAL DATA SCROLL 4 -- R-CAL Constant 00.00 MENU The R-Cal factor can be computed during the autospan function and used to correct the error between the two span methods.

  • Page 57: Defining Auto Zero Tracking (Azt)

    This scroll displays the date of the last calibration and the expected date of the next one, based on the entry in the previous screen. -- CAL DATA SCROLL 7-- Calibration date Last: MM-DD-YYYY Next: MM-DD-YYYY 3.11.3 Defining Auto Zero Tracking (AZT) A periodical auto zero procedure can be automatically executed by the system if the Auto Zero tracking option is set to YES.

  • Page 58: Main Menu' 3

    -- CAL DATA SCROLL 8C-- Auto Zero Tracking duration 20 sec ENTER SCALE# Default: 20 sec Min: 2 sec Max: 60 sec -- CAL DATA SCROLL 9-- Drift CHOICE ENTER 3.12 Main Menu 3 MAIN MENU 3 is used for protecting and un-protecting the system using passwords, and to perform diagnostic and test functions.
  • Page 59 Use the LTD key to access the limited protection level. If the system is in level NONE, change is immediate. If it is in PROT level, the SERVICE or OPERATOR password is required. Use the PROT key to access the protected level. No password is required. - PROTECTION LEVEL - >...

  • Page 60: Online Procedure For Changing Protection Level

    3.12.1.1 Online Procedure for Changing Protection Level The protection level can be temporarily changed by entering a password "on the fly" during normal operation. When the operator tries to enter a variable or select a function, which is password protected, and the password is installed, the following screen is displayed. - SYSTEM PROTECTED PLEASE ENTER PASSWORD...

  • Page 61: Readout Load Cell Mv

    3.13.2 Readout Load Cell mV The system displays the mV output of the load cell. The reading must be positive and must increase when the load increases. Password:Service -DIAGNOSTIC SCROLL 2- Weight on load cell 0.000 mV CALIB If CALIB is pressed, the next two scrolls are displayed and can be used to fine-tune the readout of mV/V.

  • Page 62: Change Passwords

    3.13.3 Change Passwords Change the password by entering a new one. The user can enter up to eight characters (numeric keys entries). The entered numbers are not echoed on the screen. Pressing just the ENTER key removes the password. DIAGNOST. SCROLL 6- ENTER SERVICE Password: Service PASSWORD...

  • Page 63: Display Software Version

    3.13.4 Display Software Version The software version is displayed for reference only. -DIAGNOST. SCROLL 9- Software version: 92.XX.XX.XX 3.13.5 Setup Date and Time (Option COMM) The user can set the current date and time. A battery operated clock calendar then maintains time and date even if power is removed.

  • Page 64: Check Hardware Configuration

    3.13.6 Check Hardware Configuration The system automatically recognizes when optional boards are installed. The following screen is displayed for each optional plug-in board installed in the slot. -DIAGNOSTIC 11- Board type slot BOARD TYPE Optional Boards - Profibus Optional Board Profibus DP - Serial Optional Serial Board - I/Out...

  • Page 65: Test Digital Inputs / Digital Outputs

    3.13.9 Test Digital Inputs / Digital Outputs The next screen is used to check the digital input circuitry. The display shows a 1 if the specific input is closed, 0 if open. - TEST SCROLL 3 - Digital Input test -----00 Input # 1 : ON/OFF...

  • Page 66: Test Current Output (Opt. Iout)

    3.13.10 Test Current Output (Option IOUT) - TEST SCROLL 5- Current output #1 00.0 mA ENTER Default: 4.0 mA Min: 0.0 mA Max: 20.0 mA To force the output, enter the desired number of milliamps and press ENTER. 3.13.11 Test Communication A (Option COMM) The following screen allows to check the serial lines option installed.

  • Page 67: Main Menu 4

    3.14 Main Menu 4 The following section defines the input output (I/O) and alarms. MENU 4 - Press MENU for more ALARM DEFINE DEFINE 3.14.1 I/O Definition The input output section of the system is fully configurable. All inputs and outputs are conventionally numbered and can be assigned to physical input and output terminals depending on the needs.

  • Page 68: Digital Inputs Definition

    A damping factor can also be selected. The damping factor is the time for the output to stabilize after a step change. This damping only affects the current output, not the displayed variable, which has a separate damping factor, selectable in Main Menu 2, Display. Password:Operator - I/O DEF SCROLL 1C- Current Out Damping...

  • Page 69: Table 3-3: Available Logical Selections

    Table 3-3: Available Logical Selections Selections: Default: External alarm 1 0 NO 0 = function disabled Reset Alarms 0 NO Print 0 NO (Only if print is enable) Reset Tare 1 NO Set Tare 2 NO Auto Zero 0 NO (Only if AZT is enable) Reset Tot.

  • Page 70: Digital Outputs Definition

    3.14.3 Digital Outputs Definition Digital outputs can be programmed. The following screen shows one logical function per time, and allows the user to assign it to a physical output. The NEXT key scrolls between the logical functions. The NC/NO key selects the Normally Open (NO) or Normally Closed (NC) status of the output.

  • Page 71: Table 3-4: Available Logical Assignement

    The following table shows the logical selection that can be assigned to any available physical output . Table 3-4: Available Logical Assignement Selections Default Alarm 1 NC Shut down 0 NO Ready 0 NO Weight Stable 0 NO mA sig. pol. (Only if current output is available) 0 NO Thres.#1...

  • Page 72: Alarms Definition

    3.15 Alarms Definition The alarms of the MiniCK100 can be programmed. Process alarms such as low and high weight can be set to the desired range. In addition, all alarms can be defined to be: • ALARM-When an alarm occurs, the front panel ALARM status indicator illuminates. An ALARM message flashes in the lower, right hand RUN display.
  • Page 73 Enter the desired delay time before the alarm is monitored. Password:Operator - ALARM SCROLL 1B - Threshold #1, Delay 2 sec ENTER Default: 2 sec Min: 0 sec Max: 90 sec Insert HYST. value for a correspondent compensation range of the threshold. The UNITS key allows the operator to specify the set points in engineering units.

  • Page 74: Alarm Definition Threshold 2

    3.15.2 Alarm Definition Threshold #2 The definition of threshold #2 can be made with the same modalities defined in this section. 3.15.3 Alarm Definition Threshold #3 The definition of threshold #3 can be made with the same modalities defined in this section. 3.15.4 Alarm Definition Threshold #4 The definition of threshold #4 can be made with the same modalities defined in this section.

  • Page 75: Main Menu 5 (Opt. Comm Or Opt. Profibus)

    3.17 Main Menu 5 (Option COMM or Option PROFIBUS) Main Menu 5 is dedicated to the serial/profibus option. COMM A is used to set up the serial/profibus line and PRINT is used for setting up the printer output. Main Menu 5 does not appear unless an optional COMM A is installed.
  • Page 76 The following screens defines the utilization of the serial channel. The protocol is MODBUS RTU. Password:Service - COM A SCROLL 5 - Protocol COM #1 > Printer < CHOICE ENTER Default: Printer Selections: Modbus, Printer If the selected protocol is PRINTER, the following screens define the CTS use. - COM A SCROLL 11 - COM #1 Password:Service...

  • Page 77: Print (Opt. Comm)

    3.17.2 Print (Option COMM) The MINI CK100 has programmable printer format. The following section explains the printer format. PRINT TOTALS Date: 03-10-1995 Time: 8:12 GROSS WEIGHT: 134.00 kg NET WEIGHT: 104.00 kg TARE: 30.00 kg MASTER TOTALS: 12230.00 t RESET TOTALS: 12230.00 t The printing function can be actived automatically (see periodical printing function), by key PRINT on RUN MENU 1 or by contact input.

  • Page 78: Periodical Printing

    Password:Service -PRINTER SCROLL 2 - End of line > CR < CHOICE ENTER Default: Selections: Cr, Lf, Cr+Lf Some printers cannot accept characters while they are printing. In some cases, the handshake is not well controlled by the printer, so a delay at end of line is helpful. Password:Service -PRINTER SCROLL 3 - Delay end of line...

  • Page 79: Profibus (Opt. Profibus)

    - PRINTER SCROLL 6 - Print time # 1 Password:Operator Ora HH:MM ENTER ON/OFF NEXT If 24 hours If am/pm Default: Min: 00:00 01:00 Max: 23:59 12:59 3.17.3 Profibus (Option PROFIBUS) This menu allows to configure the Profibus-DP parameters communication. Then slave address and words buffer input (reception) and output (transmission) dimensions.

  • Page 81: Chapter 4 Mini Ck100 Maintenance

    Chapter 4 MINI CK100 Maintenance The maintenance information in this manual should meet your service needs. If problems occur requiring technical assistance, please call Tel. 02 -9595141. Thermo Ramsey has a repair center located at Rodano (MI) Tel. 02 -9595141. Contact our Repair Representative for assistance.

  • Page 82: Alarms List

    4.3.1 Alarms List Clock Fail The system has detected a failure on the clock calendar circuit. (Only with COM Board option) Go to the DIAGNOSTICS screen and re-enter the date and time. Check the battery Replace the motherboard. Load Cell Fail S# S# identifies the scale if more scale are defined.
  • Page 83 Note: The COLD START message is not displayed on the screen because cold start actives starting procedure and the alarm is automatically cleared after the installation completed. During the installation procedures the alarms are displayed and the LED alarm status is on. P.D.

  • Page 84: Cold Start

    4.4 Cold Start It may be necessary to cold start the MINI CK100 in the event memory becomes corrupted. In the event of a cold start, you have the option of installing the factory default constants or simply returning the instrument to its previous running state. The cold start can be forced through the menu DIAGNOSITCS SCROLL (see 3.13.7) When the following screen displays, all field entry data has been replaced by the factory default constants.

  • Page 85: Disposal Of Hazardous Waste

    4.7 Disposal of Hazardous Waste Disposal of Lithium batteries and soldered print circuit boards should be in accordance with your local Hazardous Waste Policy. As an alternative, you may return product supplied by Thermo Ramsey, freight prepaid for disposal. Contact Repair Department for a Return Authorization Number before shipping any product for disposal.

  • Page 87: Chapter 5 Mini Ck100 Replacement Parts

    Chapter 5 MINI CK100 Replacement Parts This section gives information on how to order replaceable parts for MINI CK100. 5.1 Order Informations For faster service when ordering parts, fax or telephone Products Parts Department. Thermo Ramsey. Your regional field service representative will also be happy to assist you with parts orders, but his normal scheduling time may delay shipment of your parts order.

  • Page 88: Parts List

    2 Parts List Table 5-1: Parts List PART Equipment NUMBER Custodia + Meccanica Generale CPU BOARD KEY BOARD SUPPORT BOARD INPUT CELL BOARD POWER SUPPLY UNIT 100-230VAC POWER SUPPLY UNIT 24VDC Fuse 0,4Amp SB Type C RELAY BOARD (For FIELD VERSION) PROFIBUS BOARD (OPTION) COMM BOARD RS232/485 (OPTION) CURRENT LOOP BOARD (OPTION)

  • Page 89: Appendix A Mini Ck100 Digital Input / Output

    Appendix A MINI CK100 Digital Input / Output The MINI CK100 has provision for up to 2 programmable digital inputs and 5 programmable digital outputs. Standard I/O includes one speed input, one programmable inputs, one programmable outputs, and four TTL programmable outputs. A.1 Mother Board Digital I/O A.1.1 Digital Inputs (1) Programmable digital (DC) inputs (1) Speed input...

  • Page 90: Appendix Figure A-2: State Speed Input

    Appendix Figure A-2: State Speed Input A.1.2 Digital Outputs Appendixe Figure A-3: Digital Outputs N°1 Digital output programmable, and N°4 output programmables as following : Panel Version – (4) TTL Powered by internal 24 VDC supply, 400 mA Cable Length: 150 ohm maximum (2500m with 1.5mmq) Field Version –...

  • Page 91: Appendix Figure A-4: State Output Ttl

    Appendix Figure A-4: State Output TTL For the digital outputs is used (default) an open collector integrate UNL2803 that is mounted on socket for an easy opereation of replacement. The UNL2803 can be replacement with an open emitter integrate UDN2981A. In this case is necessary to execute the jumpers indicated on the Figure a-4.

  • Page 93: Appendix Figure B-1: State Current Output

    Appendix B MINI CK100 Opzional Boards B.1 Analog Out Board The analog I/O board is available in the configuration described below. Type A: Current Output Board is a user definable 0-24/4-20 or 20-4/20-0 mA output for the following functions : Net Weight, Gross Weight, Tare, Peak Optically isolated Isolated power source...

  • Page 95: Appendix C Drawings

    Appendix C Drawings Wiring Diagram CK-0000100-E001C...

Table of Contents