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Nortel Passport 15000 Hardware Installation And Maintenance

Nortel Passport 15000 Hardware Installation And Maintenance

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Passport 15000, 20000

Hardware Installation,

Maintenance, and Upgrade

241-1501-240

Table of Contents

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Page 1 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 241-1501-240...
Page 3 Copyright © 2004 Nortel Networks. All Rights Reserved. Printed in Canada NORTEL, NORTEL NETWORKS, the globemark design, the NORTEL NETWORKS corporate logo, DPN, and PASSPORT are trademarks of Nortel Networks. ADC is a registered trademark of ADC Telecommunications, Inc. AMP, MATE-N-LOK, and Z-PACK are registered trademarks of Tyco Electronics of Canada, Ltd.
Page 5 Publication history March 2004 5.2S2 Standard General availability. Contains information on Passport 15000 and Passport 20000 for the PCR5.2 release. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 6 Publication history 241-1501-240 5.2S2...
Page 7: Table Of Contents
Avoiding damage from ESD 59 Choosing slots for FPs 61 Equipment maintenance 63 Accessing equipment inside a NEBS 2000 frame with a door 63 Air ﬁlter replacement 64 Equipment vacuuming 64 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 8 8 Contents Fiber cable cleaning 65 SFP optical module cleaning 65 Monitoring equipment status LEDs 65 Storing and transporting circuit cards 66 Handling cables 66 Power cables 67 Processor card cables 67 Hot-swapping hardware parts 67 Packing and unpacking a processor card or module 68 Processor card compatibility 68 Chapter 3 Alarm hardware...
Page 9 NEBS 2000 frame enclosure installation 134 Side panel installation onto a NEBS 2000 frame 135 Chapter 10 Function processors FP addition 140 Prerequisites to FP addition 140 FP addition task ﬂow 140 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 10 Installation of a second switch into a NEBS 2000 frame 156 NEBS 2000 frame installation 161 Parts installation in a Passport 15000 in a NEBS 2000 frame 165 Parts installation in a Passport 20000 in a NEBS 2000 frame 168...
Page 11 BIM replacement 194 BIP power-and-ground cable installation 197 BIP power input cable replacement 201 BIP replacement 204 Power-and-ground cable assembly replacement 207 Powerup of a Passport 15000 or 20000 210 PIM replacement 214 Chapter 15 Shelf assembly Shelf assembly replacement 218...
Page 12 Connecting a CP local operator terminal cable 299 Connecting a CP modem cable 300 Connecting a Passport 15000 or 20000 to an EdgeLink 100 302 Connecting a PIM cable 305 Connecting a power input cable to a terminal block 307...
Page 13 Installing a door hinge onto the lower left of a frame 426 Installing a door hinge onto the upper left of a frame 430 Installing a fabric card into a Passport 15000 434 Installing a fabric card into a Passport 20000 439...
Page 14 14 Contents Installing a timing cable DS1 wire-wrap NTHW75 554 Installing a timing cable for E1 unbalanced NTHR75 558 Installing a top cover onto a frame bracket 561 Installing a top frame bracket onto a NEBS 2000 frame 568 Installing adapter brackets onto a Shasta 5000 572 Installing an FP 574 Installing an illuminated brandline cover 578 Installing an SFP optical module 588...
Page 15 Removing a brandline cover, illuminated, from a top frame bracket 666 Removing a CP 670 Removing a door 672 Removing a fabric card from a Passport 15000 677 Removing a fabric card from a Passport 20000 679 Removing a fan 682 Removing a fan controller 686...
Page 16 Replacing the alarm/BITS module in a Passport 15000 814 Replacing the alarm/BITS module in a Passport 20000 819 Replacing the MAC address module in a Passport 15000 822 Replacing the MAC address module in a Passport 20000 825 Routing FP cables 827 Routing power cables from overhead to the BIP 832 Routing power cables from under the ﬂoor to the BIP 836...
Page 17 Contents 17 List of ﬁgures Figure 1 Overview of Passport 15000 or 20000 hardware, front view 50 Figure 2 Overview of Passport 15000 or 20000 hardware, rear view 51 Figure 3 Location of ESD jacks, front lower (shown) or upper...
Page 18 Figure 39 Task flow of NEBS 2000 frame installation 163 Figure 40 Task flow of parts installation in a Passport 15000 in a NEBS 2000 frame 166 Figure 41 Task flow of parts installation in a Passport 20000 in a...
Page 19 Figure 64 Power and alarm cable paths between the BIP and cooling units 257 Figure 65 An empty shelf assembly of a Passport 15000, front view 259 Figure 66 Overhead power input cables for the lower shelf connected to the BIP 264...
Page 20 20 Contents Figure 85 Connection points of the cables for an alarm/BITS module in a Passport 15000 318 Figure 86 Connection points of the cables for an alarm/BITS module in a Passport 20000 319 Figure 87 Types of connectors on Passport FP cables 323...
Page 21 Orientation of an installed cosmetic filler, door catch, and extension bracket 420 Figure 136 Orientation of a cosmetic filler, a lower door hinge, and a lower left extension bracket 421 Figure 137 An upper door catch P0884949 423 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 22 Figure 145 Orientation of an upper door hinge and an extension bracket 433 Figure 146 A fabric of a Passport 15000, front view 436 Figure 147 A fabric of a Passport 15000, rear view 437 Figure 148 Location of the curved channels for the Passport 15000...
Page 23 Extended side panels, exploded view 521 Figure 190 Installed extended side panels with a door 522 Figure 191 Assembly of a side panel bracket NTRU0371, left and right, upper or lower 526 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 24 Figure 209 A timing cable assembly NTHW75 557 Figure 210 An inline EMI filter on a connector of an E1 alarm/BITS module in a Passport 15000 559 Figure 211 A timing cable assembly NTHR75 560 Figure 212 Top cover and mounting brackets without door...
Page 25 Upper brackets for frame panels 615 Figure 243 Lower brackets for frame panels 616 Figure 244 Installed front, rear, and side panels 617 Figure 245 Aligned pair of plastic cable management brackets 620 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 26 NEBS 2000 frame 621 Figure 247 A short adapter bracket 625 Figure 248 A shelf assembly of a Passport 15000 in a rack, rear view 626 Figure 249 A shelf assembly of a Passport 20000 in a rack, rear view 627...
Page 27 The ETSI power-and-ground assembly A0834149 713 Figure 287 Location of the rear plug-in hardware 717 Figure 288 An upper shelf assembly of a Passport 15000, front isometric view 718 Figure 289 An upper shelf assembly of a Passport 20000, front...
Page 28 Connection points of the PIM cables 798 Figure 325 Location of the lower air filter 803 Figure 326 Location of the upper air filter 804 Figure 327 Location of air filters in a Passport 15000 or 20000 806 241-1501-240 5.2S2...
Page 29 Figure 345 Straps retaining Passport 20000 fabrics in the transportation position 848 Figure 346 A fabric of a Passport 15000, front view 849 Figure 347 Locations of notches for fabric hinge bushings on Passport 20000 shelf assembly 850 Figure 348...
Page 30 Table 15 Pinout for the Passport DB 9-pin connecting to the modem DB 25-pin 301 Table 16 Interface cables between a Passport 15000 or 20000 and an EdgeLink 100 303 Table 17 Pinout of the alarm cable assembly from NTHR57 316...
Page 31 Schedule for replacing air filters and vacuuming equipment 805 Table 29 Interface cables between an EdgeLink 100 and a Passport 15000 or 20000 812 Table 30 Modem settings of the hardware dip switches 852 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 32 32 Contents 241-1501-240 5.2S2...
Page 33: About This Document
This document contains the procedures that are called up in sequence by speciﬁc task ﬂows. Task ﬂows identify at a high level what is to be done to get a unit or series of units of Passport 15000 or 20000 hardware installed or replaced.
Page 34: How To Use This Document
CR Q00742719, added a warning to the section “Risk of service loss” (page 56) • changed the installation of power cables for a Passport 15000 or 20000 to ﬁrst connecting them at the BIP and then routing towards the power source instead of the opposite •...
Page 35 • added the section “Hot-swapping hardware parts” (page 67) • added how to identify a Passport 15000 or 20000 for the task “Alarm/ BITS module replacement” (page 76) • added the new task ﬂow “Cable routing” (page 86) and included the procedure “Routing FP cables”...
Page 36 CP cabling procedures that were missing from these task ﬂows: — “Installation of a second switch into a NEBS 2000 frame” (page 156) — “Parts installation in a Passport 15000 in a NEBS 2000 frame” (page 165) — “Parts installation in a Passport 20000 in a NEBS 2000 frame”...
Page 37 NEBS 2000 frame: — “Installation of a second switch into a NEBS 2000 frame” (page 156) — “Parts installation in a Passport 15000 in a NEBS 2000 frame” (page 165) — “Parts installation in a Passport 20000 in a NEBS 2000 frame”...
Page 38 About this document • revised the procedure “Anchoring the NEBS 2000 frame” (page 230) to add accurate cutting of the threaded rod and the need to align the rod with the cone to thread it • changed the length of the cable neck and connector in the ﬁgure “LC ﬁber connectors”...
Page 39 — added to the procedure “Removing an SFP optical module” (page 759) the ﬁgures “A typical SFP optical module” (page 760) and “Orientation of an installed SFP module in an NTHW49” (page 761) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 40 About this document • clariﬁed that the procedure “Installing extended cable management brackets” (page 601) applies only to electrical FPs with coax cables • added the procedure “Installing high-density cable management brackets” (page 619) • in the procedure “Removing front or rear frame panels” (page 774), replaced the ﬁgure “Location of front, rear, and side panels, exploded view”...
Page 41: 16-Port Oc-3/Stm-1 Pos And Atm Fp With Pec Nthw44
The function processor (FP) 16-port OC-3/STM-1 packet over SONET (POS) and asynchronous transfer mode (ATM) is added to the list of available Passport 15000 or 20000 FPs. These changes were made to this document: • added the section “SFP optical module cleaning” (page 65) as a best practice •...
Page 42 ﬂows, and added procedures that were missing: — “Installation of a second switch into a NEBS 2000 frame” (page 156) — “Passport 15000 or 20000 switch installation into an EIA rack” (page 173) • added new cooling units and replacement parts to these procedures: —...
Page 43: Enclosing A Nebs 2000 Frame With Doors And Side Panels
— “Installation of a second switch into a NEBS 2000 frame” (page 156) — “NEBS 2000 frame installation” (page 161) — “Parts installation in a Passport 15000 in a NEBS 2000 frame” (page 165) — “Parts installation in a Passport 20000 in a NEBS 2000 frame”...
Page 44 About this document — “Multiport aggregate device installation” (page 186) — “Multiport aggregate device replacement” (page 188) — “Shasta 5000 installation” (page 190) — “BIP power-and-ground cable installation” (page 197) — “PIM replacement” (page 214) — “Shelf assembly replacement” (page 218) —...
Page 45: Structural Changes
This document is undergoing restructuring into a modular, task-based format to improve the usability of the information. This document is the result of merging the 241-1501-210 Passport 15000, 20000 Hardware Installation Guide and 241-1501-215 Passport 15000, 20000 Hardware Maintenance Guide. The following changes are being made to this document. The restructuring will be complete in PCR 5.2:...
Page 46: Related Documents
Related documents See the following documents for related information: • 241-1501-200 Passport 15000, 20000 Hardware Description, which indicates the integrated purpose and operational behavior of switch hardware and all supported interworking hardware 241-1501-240 5.2S2...
Page 47: How To Get More Help
Telco Systems. How to get more help For information on training, problem reporting, and technical support, see the “Nortel Networks support services” section in the product overview document. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 48 About this document 241-1501-240 5.2S2...
Page 49: Overview Of Hardware Tasks
“Sparing and fanout panels” (page 223) For a view of installed hardware parts, see the ﬁgures: • “Overview of Passport 15000 or 20000 hardware, front view” (page 50) • “Overview of Passport 15000 or 20000 hardware, rear view” (page 51) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 50 50 Chapter 1 Overview of hardware tasks Figure 1 Overview of Passport 15000 or 20000 hardware, front view Breaker interface panel (BIP) Breaker interface module (BIM) Alarm module Control processor NEBS 2000 (CP) frame Function processors (FP) Front (lower) cooling unit...
Page 51 Chapter 1 Overview of hardware tasks 51 Figure 2 Overview of Passport 15000 or 20000 hardware, rear view MAC address module Passport 20000 fabrics Alarm/BITS module Air filter cover Rear (upper) cooling unit MAC address module Passport 15000 Alarm/BITS module...
Page 52 52 Chapter 1 Overview of hardware tasks 241-1501-240 5.2S2...
Page 53: Safety Considerations And Best Practices
“Equipment maintenance” (page 63) • “Handling cables” (page 66) • “Hot-swapping hardware parts” (page 67) • “Packing and unpacking a processor card or module” (page 68) • “Processor card compatibility” (page 68) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 54: Risk Of Personal Injury
Always move it with three or four people. The weight of a shipped frame with one Passport 15000 or 20000 is approximately 419 kg (926 lbs); with two switches the weight is approximately 612 kg (1,344 lbs).
Page 55 Gestell. Die Einheit muß mit vier Personen von der Transportpalette genommen werden. Ein Gestell wiegt mit einem Passport 15000 or 20000 ca. 420 kg, mit zwei Passport-Einheiten ca. 610 kg. Tragen Sie zu Ihrem zusätzlichen Schutz Sicherheitsschuhe mit Stahlkappen.
Page 56: Risk Of Service Loss
56 Chapter 2 Safety considerations and best practices WARNUNG Schäden oder Verletzungen durch Elektrizität Wenn die Leistungstrennschalter an einem Trennschalterkopplungsmodul (BIM) oder im zuführenden Stromkreis geöffnet bzw. Sicherungen aus dem Stromkreis entfernt werden, decken Sie den Trennschalter oder den Sicherungssteckplatz mit Klebeband ab.
Page 57: Risk Of Equipment Damage
Nortel Networks procedure, contact your Nortel Networks service representative. • Power cycling the breakers can be done on a Passport 15000 or 20000 without damaging equipment. Power cycling can cause a loss of switch trafﬁc depending on the hardware and software conﬁgurations for redundancy and on the amount of trafﬁc throughput as each breaker is...
Page 58: Fastening Captive Screws
EIA screws instead of the 10-mm (3/8-inch) screws that were provided with the sparing panel. When fastening a Passport 15000 or 20000 fanout panel or sparing panel to a Passport 7400 cabinet (for example, an NTQS31), you must ground the panel by fastening a No.
Page 59: Avoiding Damage From Esd
Nortel Networks recommends also using conductive carpet, conductive shoes, and heel grounders in the room where the equipment is anchored. See the ﬁgure “Location of ESD jacks, front lower (shown) or upper shelf” (page 60). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 60 60 Chapter 2 Safety considerations and best practices Figure 3 Location of ESD jacks, front lower (shown) or upper shelf Front (upper) ESD jack cooling unit Cage Cage ESD jack Kickplate PPT 2819 013 AB3 241-1501-240 5.2S2...
Page 61: Choosing Slots For Fps
Choosing slots for FPs Determine whether a site record already speciﬁes the slot number of each type and version of FP for each Passport 15000 or 20000 switch. Otherwise, consider the following criteria for choosing the slots for FPs before installing the FPs.
Page 62 PVG services supported by cards in the same shelf. • A VSP3 card can spare up to nn cards in the same Passport 15000 or 20000 shelf, where nn is 14 FP slots minus however many TDM cards share the shelf, and the far-end supports sparing that many VSP3s.
Page 63: Equipment Maintenance
NTQS37. One key ﬁts all doors from any version of the kit NTQS37. The procedure to control access through a door is “Locking or unlocking a door on a NEBS 2000 frame” (page 631). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 64: Air Filter Replacement
64 Chapter 2 Safety considerations and best practices Air ﬁlter replacement The rate of airﬂow with a Passport 15000 or 20000 switch is different than other products because of the higher volume and faster speed of blown air to cool the equipment. The air ﬁlter of a Passport 15000 or 20000 must be replaced every 3 months or more often.
Page 65: Fiber Cable Cleaning
Use the procedure “Cleaning an SFP optical module” (page 281) as required. Monitoring equipment status LEDs Plug-in Passport processor cards (and some Passport 15000 or 20000 plug-in modules) and screw-on peripheral equipment such as sparing panels have lit colored LEDs to indicate operational status. Some control processor (CP)
Page 66: Storing And Transporting Circuit Cards
When handling equipment, be familiar with the behavior of the LEDs for each hardware part as described in the chapter on using status indicator LEDs and sounds in 241-1501-200 Passport 15000, 20000 Hardware Description. Knowing what each LED pattern is supposed to be will enable you to know when there is a problem with newly installed equipment.
Page 67: Power Cables
Chapter 2 Safety considerations and best practices 67 Power cables A Passport 15000 or 20000 requires input power cables that are installed on the site up to where the mounting apparatus of the switch will be anchored. Planning and installing the power cables in readiness for connecting to the breaker interface panel (BIP) after the NEBS 2000 frame is anchored is typically done during the site preparation for the installation.
Page 68: Packing And Unpacking A Processor Card Or Module
68 Chapter 2 Safety considerations and best practices With the power interface modules (PIMs) that distribute power from the BIP to the shelves, each module must be unplugged before it can be removed. This is a personal safety action because of the amount of voltage that feeds each PIM.
Page 69 FP and conﬁguring or re-conﬁguring an empty slot. The same applies to the rear plug-in modules of a Passport 15000 or 20000, except that modules do not have conﬁgurable software. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 70 70 Chapter 2 Safety considerations and best practices 241-1501-240 5.2S2...
Page 71: Alarm Hardware
Select from the following tasks and procedures: • “BIP alarm module replacement” (page 72) • “BIP external alarm cable replacement” (page 73) • “Installing a BIP external alarm cable” (page 379) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 72: Bip Alarm Module Replacement
72 Chapter 3 Alarm hardware BIP alarm module replacement Replace a BIP alarm module if it fails. • “Prerequisites to BIP alarm module replacement” (page 72) • “BIP alarm module replacement task ﬂow” (page 72) Prerequisites to BIP alarm module replacement •...
Page 73: Bip External Alarm Cable Replacement
This task ﬂow shows the sequence of procedures you do to install or replace an external alarm cable in your Passport switch. To link to any procedure, go to “Task ﬂow navigation” (page 74). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 74 74 Chapter 3 Alarm hardware Figure 5 Task ﬂow of a BIP external alarm cable installation For procedure page BIP External alarm cable numbers, see replacement Task flow navigation below Is it a prefab alarm cable for AC rectifiers? Replacing a BIP Assembling a BIP external alarm external alarm...
Page 75: Alarm/Bits Module
Select from the following tasks and procedures: • “Alarm/BITS module replacement” (page 76) • “Timing cable installation” (page 79) • “Timing cable replacement” (page 81) • “Replacing an alarm cable assembly to the alarm/BITS module” (page 807) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 76: Alarm/Bits Module Replacement
(fabric X) to allow you to properly align the connectors of the replacement alarm/BITS module. • The name of a Passport 15000 or 20000 is identiﬁed on the front of the switch hardware. The front of an older Passport 15000 is blank. •...
Page 77 Passport 15000 PP_TASK_1061.ins Task ﬂow navigation The following references are listed alphabetically: • “Installing a fabric card into a Passport 15000” (page 434) • “Locking a fabric card”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. • “Locking external timing ports” See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide...
Page 78 • “Manually testing a fabric card”. See 241-5701-520 Passport 7400, 15000, 20000 Troubleshooting and Testing. • “Removing a fabric card from a Passport 15000” (page 677) • “Replacing the alarm/BITS module in a Passport 15000” (page 814) • “Replacing the alarm/BITS module in a Passport 20000” (page 819) •...
Page 79: Timing Cable Installation
You need one of the following cable assemblies: • Some versions of the alarm/BITS module on either a Passport 15000 or 20000 have prefabricated cable assemblies that connect to the module at one end and connect to the site BITS timing source at the other end. Since the alarm/BITS module is pre-installed at the factory, so are its prefabricated cable assemblies.
Page 80 80 Chapter 4 Alarm/BITS module Figure 7 Task ﬂow of a timing cable installation Are you using a Timing cable prefabricated timing installation cable assembly? For procedure page Installing a timing Installing a timing Installing a timing numbers, see cable for DS1 cable for E1 cable adaptor Task flow navigation...
Page 81: Timing Cable Replacement
Timing cable replacement task ﬂow This task ﬂow shows the sequence of procedures to replace any of the timing cables. To link to any procedure, go to “Task ﬂow navigation” (page 82). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 82 82 Chapter 4 Alarm/BITS module Figure 8 Task ﬂow of a timing cable replacement For procedure page numbers, see Timing cable Locking external Task flow navigation replacement timing ports below Identify the cable assembly that needs to be replaced Cable from timing source NTHW75 NTPN81 NTHR75...
Page 83 “Removing a timing cable for DS1 NTHW75” (page 743) • “Removing a timing cable for E1 unbalanced NTHR75” (page 745) • “Unlocking external timing ports” See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 84 84 Chapter 4 Alarm/BITS module 241-1501-240 5.2S2...
Page 85: Cp And Fp Cables
“Connecting a CP modem cable” (page 300) • “Connecting an FP cable” (page 320) • “FP cable replacement” (page 89) • “SFP module replacement” (page 92) • “Replacing a CP Ethernet cable” (page 783) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 86: Cable Routing
“Cable routing task ﬂow” (page 86) Prerequisites to cable routing • See 241-1501-205 Passport 15000, 20000 Site Requirements and Preparation Guide to determine whether you need low-density, high- density, or very high-density cable management hardware. Be familiar with the functional differences between the extended cable management brackets, the standard plastic (or metal) brackets, and the paired plastic brackets.
Page 87 Very high density Installing high- Installing density cable extended cable management management brackets brackets Routing FP Routing FP cables cables Installing fiber cables through the fiber management unit (optional for fiber cables) PP_TASK_1096.ins Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 88 88 Chapter 5 CP and FP cables Task ﬂow navigation The following references are listed alphabetically: • “Installing extended cable management brackets” (page 601) • “Installing ﬁber cables through the ﬁber management unit” (page 605) • “Installing high-density cable management brackets” (page 619) •...
Page 89: Fp Cable Replacement
For cable speciﬁcations refer to 241-1501-200 Passport 15000, 20000 Hardware Description. • Replacing an FP cable has no effect on Passport 15000 or 20000 performance provided the FP has an in-service redundant FP conﬁgured for equipment protection. Replacement of a failed FP cable task ﬂow This task ﬂow shows the sequence of procedures you do to replace a failed FP...
Page 90 90 Chapter 5 CP and FP cables Figure 10 Task ﬂow of FP cable replacement FP cable Routing FP cables Locking a port replacement Removing an FP cable Replacing a fiber Is it a fiber cable in a fiber optic cable? management unit (if applicable) Cleaning LC or...
Page 91 “Replacing a ﬁber cable in a ﬁber management unit” (page 792) • “Removing an FP cable” (page 755) • “Routing FP cables” (page 827) • “Unlocking a port”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 92: Sfp Module Replacement
92 Chapter 5 CP and FP cables SFP module replacement Replace an SFP module if it fails, or if you need to change the type of module being used. • “Prerequisites to SFP module replacement” (page 92) • “SFP module task ﬂow” (page 92) Prerequisites to SFP module replacement •...
Page 93 “Locking a port”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. • “Removing an SFP optical module” (page 759) • “Unlocking a port”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 94 94 Chapter 5 CP and FP cables 241-1501-240 5.2S2...
Page 95: Control Processors
Control processors Select from the following tasks and procedures: • “CP upgrade” (page 96) • “Failed CP replacement” (page 98) For CP cabling tasks see “CP and FP cables” (page 85). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 96: Cp Upgrade
Prerequisites to CP upgrade CAUTION Risk of service loss from inappropriate ﬁrmware On Passport 15000 a CP3 card supports only release 1.3 software or later. Upgrade the software, if necessary, before inserting a CP3. If the CP3 card is loaded with ﬁrmware from pre-1.3 software, it will crash.
Page 97 The following references are listed alphabetically: • “Installing a CP” (page 399) • “Removing a CP” (page 670) • “Switching between active and standby processor cards” See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 98: Failed Cp Replacement
When you are redeploying a CP, the software on it must be the same as the software running on your Passport. When redeploying a CP from a Passport 15000 into a Passport 20000, only CP3s loaded with PCR 3.1 software level or later will operate.
Page 99: Cooling Units
“Temperature sensor bracket assembly replacement” (page 109) When you have a cooling unit to install, see the task ﬂow “Installation of a second switch into a NEBS 2000 frame” (page 156) or “Passport 15000 or 20000 switch installation into an EIA rack” (page 173).
Page 100: Cooling Unit Replacement
Prerequisites to cooling unit replacement CAUTION Service degradation or interruption by heat When the cooling unit of an in-service Passport 15000 or 20000 loses power, the air temperature inside the shelf rises rapidly. When the temperature inside a fabric exceeds...
Page 101 “Installing a lower cooling unit” (page 473) • “Installing an upper cooling unit” (page 592) • “Removing a lower cooling unit” (page 701) • “Removing an upper cooling unit” (page 762) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 102: Fan Controller Replacement
102 Chapter 7 Cooling units Fan controller replacement Replace a fan controller module to restore fan operation. • “Prerequisites to fan controller replacement” (page 102) • “Fan controller replacement task ﬂow” (page 102) Prerequisites to fan controller replacement • You need the appropriate version of a fan controller: —...
Page 103 The following references are listed alphabetically: • “Installing a fan” (page 446) • “Installing a fan controller” (page 452) • “Removing a fan” (page 682) • “Removing a fan controller” (page 686) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 104: Fan Replacement
104 Chapter 7 Cooling units Fan replacement Replace a fan promptly, if it fails, to maintain the required temperature in the Passport switch. • “Prerequisites to fan replacement” (page 104) • “Fan replacement task ﬂow” (page 105) Prerequisites to fan replacement •...
Page 105: Fan Replacement Task Flow
PP_TASK_1051.ins Task ﬂow navigation The following references are listed alphabetically: • “Fan controller replacement” (page 102) • “Installing a fan” (page 446) • “Removing a fan” (page 682) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 106: Temperature Sensor Replacement
106 Chapter 7 Cooling units Temperature sensor replacement Replace a temperature sensor if it fails. • “Prerequisites to temperature sensor replacement” (page 106) • “Temperature sensor replacement task ﬂow” (page 106) Prerequisites to temperature sensor replacement • You need the appropriate version of temperature sensor: —...
Page 107 “Installing a fan controller” (page 452) • “Installing a temperature sensor for an upper cooling unit” (page 542) • “Installing a temperature sensor inside a lower cooling unit” (page 546) • “Removing a fan” (page 682) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 108 108 Chapter 7 Cooling units • “Removing a fan controller” (page 686) • “Removing a temperature sensor for an upper cooling unit” (page 733) • “Removing a temperature sensor from a lower cooling unit” (page 737) 241-1501-240 5.2S2...
Page 109: Temperature Sensor Bracket Assembly Replacement
Temperature sensor bracket assembly replacement task ﬂow This task ﬂow shows the sequence of procedures you do to replace a temperature sensor bracket assembly. To link to any procedure, go to “Task ﬂow navigation” (page 107). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 110 110 Chapter 7 Cooling units Figure 18 Task ﬂow of a temperature sensor bracket assembly replacement For procedure page numbers, see Temperature sensor Task flow navigation Removing a temperature bracket assembly below sensor bracket assembly replacement Installing a temperature sensor bracket assembly Connecting a temperature sensor cable assembly PP_TASK_1049...
Page 111: Fabrics
Chapter 8 Fabrics Use the following task to handle the fabric cards of a Passport 15000 or 20000. Fabric replacement Replace a fabric card to restore load-sharing of trafﬁc after having been removed from service by the system or to upgrade to a new hardware version.
Page 112 Fabric replacement task ﬂow This task ﬂow shows the sequence of procedures you do to replace a fabric in a Passport 15000 or 20000. To link any procedure, go to “Task ﬂow navigation” (page 114). 241-1501-240 5.2S2...
Page 113 Upgrade fabric Passport 15000 or firmware? 20000 fabric card firmware Manually testing a fabric card (optional) Manually testing a fabric card Unlocking a fabric card (optional) PP_TASK_1078 Locking and unlocking a fabric Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 114 • “Displaying the operating mode of fabrics”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide • “Installing a fabric card into a Passport 15000” (page 434) • “Installing a fabric card into a Passport 20000” (page 439) • “Locking a fabric card”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide.
Page 115: Nebs 2000 Frame Accessories
• “Side panel installation onto a NEBS 2000 frame” (page 135) • “Removing a shelf ﬁller panel” (page 721) • “Removing a side frame panel, regular or extended sizes” (page 724) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 116 116 Chapter 9 NEBS 2000 frame accessories Figure 20 Frame enclosure hardware, exploded view Bracket P0876758 Bracket from kit NTRU0128 Door Top cover Screw and washer Screw Kickplate extension Outside of the extended side panel PPT 3458 009 AA 241-1501-240 5.2S2...
Page 117: Door Installation Onto A Nebs 2000 Frame
— a driver to fasten very large Pozidriv screws as shown in the ﬁgure “Types of screws used with frame enclosure hardware” (page 120) — a driver for a 6-mm (1/4-in.) KEPS nut P0601382 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 118 Information regarding the effects of adding the enclosure hardware are identiﬁed in 241-1501-205 Passport 15000, 20000 Site Requirements and Preparation Guide. •...
Page 119 Chapter 9 NEBS 2000 frame accessories 119 • The front of a NEBS 2000 frame is the face that shows the rows of vertical cards of a Passport 15000 or 20000 switch. • For the installed location of an illuminated brandline cover, see the ﬁgure “A door in relation to extension hardware”...
Page 120 120 Chapter 9 NEBS 2000 frame accessories Figure 22 Types of screws used with frame enclosure hardware Lock washer P0600895 Pozidriv 12 mm P0600060 Slotted pan-head P0883403 Lock washer P0600895 Pozidriv 16 mm P0600061 Captive screw 10 mm (3/8 in.) Hex-head screw P0601478 PPT 3458 021 AA2 241-1501-240 5.2S2...
Page 121 To the grounding Bandline Bracket from kit NTPX4050 strip across the top cover of the frame Screw and washer Screw Door Kickplate extension Outside of the extended side panel PPT 3458 009 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 122 122 Chapter 9 NEBS 2000 frame accessories Door installation onto a NEBS 2000 frame task ﬂow This task ﬂow shows the sequence of procedures you do to install a door onto the front or rear of a NEBS 2000 frame. To link to any procedure, go to “Task ﬂow navigation”...
Page 123 Installing a door Installing a Installing a catch onto the hinge onto the cosmetic kickplate Installing a door lower right of a lower left of a extension filler extension frame frame Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 124 124 Chapter 9 NEBS 2000 frame accessories Task ﬂow navigation The following references are listed alphabetically: • “Installing a brandline cover or a top cover” (page 396) • “Installing a cosmetic extension ﬁller” (page 402) • “Installing a door” (page 407) •...
Page 125: Door Hardware Removal From A Nebs 2000 Frame
(page 120) with a 10-cm (4-in.) reach past the front of the bracket to the frame uprights as shown in the ﬁgure “Locations of installed brandline covers and top frame brackets” (page 571) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 126 126 Chapter 9 NEBS 2000 frame accessories — a driver to fasten very large Pozidriv screws as shown in the ﬁgure “Types of screws used with frame enclosure hardware” (page 120) — a driver for a 6-mm (1/4-in.) KEPS nut P0601382 —...
Page 127 To the grounding Bandline Bracket from kit NTPX4050 strip across the top cover of the frame Screw and washer Screw Door Kickplate extension Outside of the extended side panel PPT 3458 009 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 128 128 Chapter 9 NEBS 2000 frame accessories Door hardware removal from a NEBS 2000 frame task ﬂow This task ﬂow shows you the sequence of tasks you do to remove the door hardware that is used to cover the front or rear of a Passport equipment that is installed in a NEBS 2000 frame.
Page 129 Installing a brandline cover or top cover Installing a side frame Installing a side frame panel, regular size panel, extended size (as required) (as required) PP_TASK_1107 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 130 130 Chapter 9 NEBS 2000 frame accessories Task ﬂow navigation The following references are listed alphabetically: • “Installing a brandline cover or a top cover” (page 396) • “Installing a kickplate” (page 468) • “Installing a side frame panel, extended size” (page 518) •...
Page 131: Illuminated Brandline Cover Installation
Install an illuminated brandline cover onto the top front (preferred position) or top rear (optional position) of a NEBS 2000 frame to enable the indication of Passport 15000 or 20000 status, especially when a door encloses the front of the frame.
Page 132 132 Chapter 9 NEBS 2000 frame accessories Figure 27 An illuminated brandline cover in relation to extension hardware Frame brackets P0876758 To the grounding Bandline Bracket from kit NTPX4050 strip across the top cover of the frame Screw and washer Screw Door Kickplate...
Page 133 “Installing an illuminated brandline cover” (page 578) • “Installing a top frame bracket onto a NEBS 2000 frame” (page 568) • “Removing a brandline cover from a top frame bracket” (page 663) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 134: Nebs 2000 Frame Enclosure Installation
134 Chapter 9 NEBS 2000 frame accessories NEBS 2000 frame enclosure installation Enclose a NEBS 2000 frame to control access to the Passport switch hardware or equipment that is mounted inside the frame. • “Prerequisites to NEBS 2000 frame enclosure installation” (page 134) •...
Page 135: Side Panel Installation Onto A Nebs 2000 Frame
The grounding cable that is to be attached between the side panel and the frame is handled by the side panel installation rather than the “Power- and-ground hardware of a Passport 15000 or 20000” (page 193). • When one or two side panels are being installed with door kit NTQS37AA or NTQS37AB, do “Door installation onto a NEBS 2000...
Page 136 ﬂush with the edges of a closed door. • The front of a NEBS 2000 frame is the face that shows the rows of vertical cards of a Passport 15000 or 20000 switch. • For the installed location of extended side panels, see the ﬁgure “An extended side panel in relation to extension hardware”...
Page 137 To the grounding Bandline Bracket from kit NTPX4050 strip across the top cover of the frame Screw and washer Screw Door Kickplate extension Outside of the extended side panel PPT 3458 009 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 138 138 Chapter 9 NEBS 2000 frame accessories Side panel installation onto a NEBS 2000 frame task ﬂow This task ﬂow shows the sequence of procedures you do to install a side panel onto either side of a NEBS 2000 frame. To link to any procedure, go to “Task ﬂow navigation”...
Page 139: Function Processors
“Replacement of a failed FP” (page 150) • “Replacement of an FP with one of a different card type” (page 153) For FP cabling tasks, see “CP and FP cables” (page 85). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 140: Fp Addition
140 Chapter 10 Function processors FP addition Add an FP to an unconﬁgured slot in a Passport shelf to add services or introduce sparing. • “Prerequisites to FP addition” (page 140) • “FP addition task ﬂow” (page 140) Prerequisites to FP addition CAUTION Risk of damage to equipment from software An incompatible software load can damage an FP beyond...
Page 141 Connecting FP configuration optical module cables changes (if present) PP_TASK_1047.ins Task ﬂow navigation The following references are listed alphabetically: • “Activating conﬁguration changes”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 142 142 Chapter 10 Function processors • “Adding an LP and linking it to an LPT”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide • “Adding an LPT”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. • “Conﬁguring a new processor card”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide.
Page 143: Fp Decommissioning
Task ﬂow of an FP decommissioning For procedure page numbers, see Locking a function Task flow navigation processor decommissioning below Removing an FP Decommissioning a processor card Installing a blank processor card PP_TASK_1050.ins Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 144 144 Chapter 10 Function processors Task ﬂow navigation The following references are listed alphabetically: • “Decommissioning an FP”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. • “Installing a blank processor card” (page 393) • “Locking a function processor”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide.
Page 145: Fp Upgrade
For example: If you are replacing all of the 16-port OC-3/STM-1 MT-RJ cards in your shelf with the newer LC version, the volume of cables will require that you remove the existing cables from the cable trough in order Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 146: Fp Upgrade Task Flows
146 Chapter 10 Function processors to make room. Refer to “FP cable replacement” (page 89). • Use the appropriate task ﬂow for optical or electrical FPs. Optical FPs use ﬁber cables, for example, OC-n. Electrical FPs use coax or mini-coax (copper-based) cables, for example, Dsn or En FPs.
Page 147 Switching between active and Installing an FP standby Installing an FP processor cards (if necessary) Connecting an FP Connecting an FP cable cable Unlocking a Unlocking a function function processor processor (standby) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 148 148 Chapter 10 Function processors Figure 35 Task ﬂow of an optical FP upgrade For procedure page Optical FP PP_TASK_1046.ins numbers, see upgrade Task flow navigation below Spared Unspared Spared configuration? Inter-card LAPS Locking a function Intra-card (single-FP) LAPS or Intra-card processor LAPS? Inter-card (dual-FP) LAPS...
Page 149 “Removing an FP” (page 750) • “Switching between active and standby processor cards”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. • “Unlocking a function processor”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 150: Replacement Of A Failed Fp
150 Chapter 10 Function processors Replacement of a failed FP Replace a failed FP or an FP with at least one failed port to restore or maintain delivery of conﬁgured services. • “Prerequisites to failed FP replacement” (page 150) • “Failed FP replacement task ﬂow”...
Page 151 Optical or Unlocking a function optical electrical FP? processor PP_TASK_1045 Task ﬂow navigation The following references are listed alphabetically: • “Connecting an FP cable” (page 320) • “Installing an FP” (page 574) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 152 152 Chapter 10 Function processors • “Locking a function processor”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. • “Removing an FP” (page 750) • “Switching between active and standby processor cards”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. •...
Page 153: Replacement Of An Fp With One Of A Different Card Type
This task ﬂow shows the two tasks you can do to replace an FP with one of a different type. To link to either task, go to “Task ﬂow navigation” (page 154). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 154 154 Chapter 10 Function processors Figure 37 Task ﬂow of a replacement of an FP with one of a different type For procedure page Replacement of an FP with numbers, see one of a different Task flow navigation card type below decommissioning FP addition...
Page 155: Initial Switch Hardware Installations
“NEBS 2000 frame accessories” (page 115) • “NEBS 2000 frame installation” (page 161) • “Parts installation in a Passport 15000 in a NEBS 2000 frame” (page 165) • “Parts installation in a Passport 20000 in a NEBS 2000 frame” (page 168) •...
Page 156: Installation Of A Second Switch Into A Nebs 2000 Frame
BIMs (AP6C67PA) of a Passport 20000 in a Passport 15000 BIP (NT6C62). Or you can use a pair of 20-amp BIMs (NT6C60PA) of a Passport 15000 in a Passport 20000 BIP (AP6C68). Each BIM pair must be installed to power the appropriate Passport switch.
Page 157 This task ﬂow shows the sequence of procedures you do to install a second switch into a NEBS 2000 frame. To link to any procedure, go to “Task ﬂow navigation” (page 159). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 158 Installing front or sensor bracket rear frame panels assembly Installing a CP (if present) Connecting a Powerup of a temperature Passport 15000 or sensor cable Installing an FP 20000 assembly BIP power-and- Installing a PIM Installing a blank ground cable...
Page 159 “Installing a CP” (page 399) • “Installing a door” (page 407) • “Installing a fabric card into a Passport 15000” (page 434) • “Installing a fabric card into a Passport 20000” (page 439) • “Installing a PIM cable” (page 487) •...
Page 160 160 Chapter 11 Initial switch hardware installations • “Removing a side frame panel, regular or extended sizes” (page 724) • “Removing front or rear frame panels” (page 774) 241-1501-240 5.2S2...
Page 161: Nebs 2000 Frame Installation
You need a NEBS 2000 frame with PEC NTRU04. The frame is also known as a PTE 2000 frame. • In 241-1501-205 Passport 15000, 20000 Site Requirements and Preparation Guide, ensure that you have addressed all of the planning considerations, especially: —...
Page 162 162 Chapter 11 Initial switch hardware installations — how to mark the footprint on the ﬂoor — power-and-ground requirements, and routing power-and-ground cables to the Passport — whether the enlarged frame footprint from adding doors to the frame can be accommodated by the intended anchor position •...
Page 163 Removing a kickplate Installing extended cable management brackets (optional) Levelling the frame or frame pair Installing high-density cable Anchoring the Installing a management brackets NEBS 2000 frame kickplate (optional) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 164 164 Chapter 11 Initial switch hardware installations Task ﬂow navigation The following references are listed alphabetically: • “Anchoring the NEBS 2000 frame” (page 230) • “Fastening adjacent frames together” (page 359) • “Installing a kickplate” (page 468) • “Installing extended cable management brackets” (page 601) •...
Page 165: Parts Installation In A Passport 15000 In A Nebs 2000 Frame
Chapter 11 Initial switch hardware installations 165 Parts installation in a Passport 15000 in a NEBS 2000 frame Install the parts of a Passport 15000 that is mounted in a NEBS 2000 frame to enable the switch to be put into service.
Page 166 166 Chapter 11 Initial switch hardware installations Figure 40 Task ﬂow of parts installation in a Passport 15000 in a NEBS 2000 frame For procedure page Parts installation in a numbers, see Passport 15000 in a Task flow navigation NEBS 2000 frame...
Page 167 • “Installing a blank processor card” (page 393) • “Installing a CP” (page 399) • “Installing a fabric card into a Passport 15000” (page 434) • “Installing a fanout panel” (page 463) • “Installing a shelf ﬁller panel” (page 509) •...
Page 168: Parts Installation In A Passport 20000 In A Nebs 2000 Frame
168 Chapter 11 Initial switch hardware installations Parts installation in a Passport 20000 in a NEBS 2000 frame Install the parts of a Passport 20000 that is mounted in a NEBS 2000 frame to enable the switch to be put into service. •...
Page 169 (if present) Passport 15000 or (if required) 20000 Removing a side frame Installing front or Side frame panel panel, regular or extended rear frame panels installation (if present) (if required) (if required) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 170 “Peripheral equipment” (page 183) • “Installing front or rear frame panels” (page 612) • “Powerup of a Passport 15000 or 20000” (page 210) • “Removing a side frame panel, regular or extended sizes” (page 724) • “Removing front or rear frame panels” (page 774) •...
Page 171: Passport 15000-Vss Installation
Chapter 11 Initial switch hardware installations 171 Passport 15000-VSS installation Install the Passport 15000-VSS to enable putting into service the Passport 7480 and Passport 15000 that are mounted together in a NEBS 2000 frame. • “Prerequisites to Passport 15000-VSS installation” (page 171) •...
Page 172 “16-slot Passport switch installation”. See 241-7401-240 Passport 7400 Hardware Installation, Maintenance and Upgrade. • “BIP power-and-ground cable installation” (page 197) • “Grounding a Passport 15000-VSS” (page 362) • “Parts installation in a Passport 15000 in a NEBS 2000 frame” (page 165) 241-1501-240 5.2S2...
Page 173: Passport 15000 Or 20000 Switch Installation Into An Eia Rack
Chapter 11 Initial switch hardware installations 173 Passport 15000 or 20000 switch installation into an EIA rack Install Passport 15000 or 20000 switch hardware into a standard 23-inch EIA frame, equipment rack, or enclosed cabinet. • “Prerequisites to Passport 15000 or 20000 switch installation into a 23-inch EIA rack”...
Page 174 ﬂow This task ﬂow shows the sequence of procedures and tasks you do to install a Passport 15000 or 20000 into a 23-inch EIA rack. To link to any procedure or task, go to “Task ﬂow navigation” (page 176).
Page 175 Chapter 11 Initial switch hardware installations 175 Figure 43 Task ﬂow of a Passport 15000 or 20000 switch installation into a 23-inch EIA rack For procedure page numbers, see Task flow navigation Passport 15000 Installing short below or 20000 adapter brackets on...
Page 176 “Installing a blank processor card” (page 393) • “Installing a CP” (page 399) • “Installing a fabric card into a Passport 15000” (page 434) • “Installing a fabric card into a Passport 20000” (page 439) • “Installing a PIM cable” (page 487) •...
Page 177 Chapter 11 Initial switch hardware installations 177 • “Powerup of a Passport 15000 or 20000” (page 210) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 178 178 Chapter 11 Initial switch hardware installations 241-1501-240 5.2S2...
Page 179: Mac Address Module
After installing a replacement module, always re-conﬁgure the switch software and reset it. • The procedure for replacing the MAC address module is different for Passport 15000 and Passport 20000. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 180: Mac Address Module Replacement Task Flow
180 Chapter 12 MAC address module • The MAC address module provides the unique node identiﬁcation within a network. Its address is read by the system only at initial power up, after power cycling, or a software startup, restart, reboot, or reset. •...
Page 181 Passport 20000 Task ﬂow navigation • “Replacing the MAC address module in a Passport 15000” (page 822) • “Replacing the MAC address module in a Passport 20000” (page 825) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 182 182 Chapter 12 MAC address module 241-1501-240 5.2S2...
Page 183: Peripheral Equipment
Select from the following tasks and procedures: • “Connecting a CP local operator terminal cable” (page 299) • “Connecting a Passport 15000 or 20000 to an EdgeLink 100” (page 302) • “Modem installation” (page 184) • “Multiport aggregate device installation” (page 186) •...
Page 184: Modem Installation
184 Chapter 13 Peripheral equipment Modem installation Install a modem to enable a remote user to connect to the Passport switch for entering and receiving local operator software commands. • “Prerequisites to modem installation” (page 184) • “Modem installation task ﬂow” (page 185) Prerequisites to modem installation CAUTION Risk of service loss by leaving a modem live...
Page 185: Modem Installation Task Flow
PP_TASK_1054 Task ﬂow navigation The following references are listed alphabetically: • “Conﬁguring modem software” (page 294) • “Connecting a CP modem cable” (page 300) • “Setting modem dip switches” (page 852) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 186: Multiport Aggregate Device Installation
186 Chapter 13 Peripheral equipment Multiport aggregate device installation Install a multiport aggregate device to break out the ports of a 32-port E1 TDM FP. • “Prerequisites to multiport aggregate device installation” (page 186) • “Multiport aggregate device installation task ﬂow” (page 186) Prerequisites to multiport aggregate device installation •...
Page 187 The following references are listed alphabetically: • “Installing a door” (page 407) • “Installing a multiport aggregate device” (page 478) • “Installing NEBS 2000 frame-to-EIA adapter brackets” (page 622) • “Removing a door” (page 672) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 188: Multiport Aggregate Device Replacement
188 Chapter 13 Peripheral equipment Multiport aggregate device replacement Replace a multiport aggregate device, if it fails. • “Prerequisites to multiport aggregate device replacement” (page 188) • “Multiport aggregate device task ﬂow” (page 188) Prerequisites to multiport aggregate device replacement CAUTION Service loss on active ports Replacing a multiport aggregate device requires you to...
Page 189 “Locking a port”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. • “Removing a door” (page 672) • “Removing a multiport aggregate device” (page 704) • “Unlocking a port”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 190: Shasta 5000 Installation
• Determine if the ﬂoor can accommodate the combined weight of both the Shasta 5000 and the Passport 15000 or 20000. The combined weight of two fully provisioned nodes will be approximately 568 kg (1,252 lbs). Aside from this consideration, the normal site preparations of a Shasta 5000 apply to the installation.
Page 191 Installing a Shasta 5000 shelf assembly Installing a Shasta 5000 cable management assembly Installing a Shasta 5000 filler panel Grounding a Shasta 5000 to a NEBS 2000 frame Installing a door (if required) PP_TASK_1060 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 192 192 Chapter 13 Peripheral equipment Task ﬂow navigation The following references are listed alphabetically: • “Grounding a Shasta 5000 to a NEBS 2000 frame” (page 365) • “Installing a door” (page 407) • “Installing a Shasta 5000 air-ﬂow grill” (page 495) •...
Page 193: Power-And-Ground Hardware Of A Passport 15000 Or 20000
• “BIP replacement” (page 204) • “Power-and-ground cable assembly replacement” (page 207) • “Powerup of a Passport 15000 or 20000” (page 210) • “PIM replacement” (page 214) • “Replacing a PIM cable” (page 796) The grounding cable installations and disconnects for the frame accessories are included in the task and procedures of “NEBS 2000 frame accessories”...
Page 194: Bim Replacement
Passport 15000. The BIM pair for a Passport 20000 must not be operated in the BIP of a Passport 15000 to power a Passport 20000. The PECs of BIM pairs must always match exactly. For the safe mix of BIMs, see the table “Combinations of BIMs in a BIP”...
Page 195 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 195 Table 1 Combinations of BIMs in a BIP Shelf type PEC of a BIP PEC of the BIM pairs that can be added with 2 BIMs Passport 20000 AP6C68...
Page 196 196 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 • “Powering down a BIM” (page 645) • “Removing a BIM” (page 652) 241-1501-240 5.2S2...
Page 197: Bip Power-And-Ground Cable Installation
Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 197 BIP power-and-ground cable installation Install BIP power-and-ground cables to provide power from a site power source or system of ac rectiﬁers to the breaker interface panel (BIP), and to ground the Passport 15000 or 20000 to the site ground window.
Page 198 198 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 — any non-typical hookup or hookup that exceeds your local electrical standards BIP power-and-ground cable installation task ﬂow This task ﬂow shows the sequence of procedures you do to install the BIP power-and-ground cable.
Page 199 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 199 Figure 50 Task ﬂow of a BIP power-and-ground cable installation For procedure page BIP power-and-ground cable installation numbers, see Task flow navigation below Removing front or rear Removing a side frame panel,...
Page 200 200 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 Task ﬂow navigation The following references are listed alphabetically: • “Checking power input cables to the BIP” (page 261) • “Checking power output connections from the BIP” (page 273) •...
Page 201: Bip Power Input Cable Replacement
Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 201 BIP power input cable replacement Replace a breaker interface panel (BIP) power input cable to restore power to a BIM of the BIP. • “Prerequisites to power input cable replacement” (page 201) •...
Page 202 202 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 Figure 51 Task ﬂow of a BIP power input cable replacement For procedure page BIP power numbers, see Powering down input cable Task flow navigation a BIM below replacement...
Page 203 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 203 Task ﬂow navigation The following references are listed alphabetically: • “Checking power input cables to the BIP” (page 261) • “Connecting power input cables to the BIP” (page 330) •...
Page 204: Bip Replacement
• Removing a BIP means disconnecting power to it. With no power, the Passport 15000 or 20000 switch or switches that it feeds are out of service until the BIP is re-connected and the system is powered up. Choose a maintenance window with the lowest average amount of trafﬁc to the node.
Page 205 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 205 Figure 52 Task ﬂow of a BIP replacement Powering down Checking power input replacement a BIM cables to the BIP Disconnecting power input Connecting power input cables from the BIP...
Page 206 206 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 • “Installing a BIP onto a NEBS 2000 frame” (page 386) • “Powering down a BIM” (page 645) • “Removing a BIM” (page 652) • “Removing a BIP” (page 655) •...
Page 207: Power-And-Ground Cable Assembly Replacement
Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 207 Power-and-ground cable assembly replacement Replace a power-and-ground cable assembly to restore full power to the breaker interface panel (BIP). • “Prerequisites to power-and-ground cable assembly replacement” (page 207) •...
Page 208 208 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 Figure 53 Task ﬂow of a power-and-ground cable assembly replacement For procedure page numbers, see Power-and- Task flow navigation Powering down ground cable below a BIM assembly replacement Disconnecting...
Page 209 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 209 • “Powerup of a Passport 15000 or 20000” (page 210) • “Removing a power-and-ground cable assembly” (page 710) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 210: Powerup Of A Passport 15000 Or 20000
210 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 Powerup of a Passport 15000 or 20000 Power up a Passport 15000 or 20000 to enable the switch hardware to be downloaded with software for initial operation or to return the system to operation.
Page 211 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 211 Powerup of a Passport 15000 or 20000 task ﬂow This task ﬂow shows the sequence of tasks to power up a Passport 15000 or 20000. To link any procedure, go to “Task ﬂow navigation” (page 213).
Page 212 212 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 Figure 54 Task ﬂow of a power-up of a Passport 15000 or 20000 Powerup of a Is the power Passport Testing the power source a system 15000 or to the BIP...
Page 213 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 213 Task ﬂow navigation The following references are listed alphabetically: • “Card testing”. See 241-5701-520 Passport 7400, 15000, 20000 Troubleshooting and Testing. • “Checking power output from a system of ac rectiﬁers” (page 266) •...
Page 214: Pim Replacement
214 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 PIM replacement Replace a power interface module (PIM) to restore back-up power to a shelf cage. • “Prerequisites to PIM replacement” (page 214) • “PIM replacement task ﬂow” (page 214) Prerequisites to PIM replacement •...
Page 215 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 215 Task ﬂow navigation The following references are listed alphabetically: • “Installing a door” (page 407) • “Installing a PIM” (page 485) • “Removing a door” (page 672) • “Removing a PIM” (page 707) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 216 216 Chapter 14 Power-and-ground hardware of a Passport 15000 or 20000 241-1501-240 5.2S2...
Page 217: Shelf Assembly
Chapter 15 Shelf assembly Use a following task to handle the shelf assembly. • “Shelf assembly replacement” (page 218) • “Installation of a second switch into a NEBS 2000 frame” (page 156) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 218: Shelf Assembly Replacement
Replacing a shelf assembly requires the Passport 15000 or 20000 to be removed from service. The minimum estimated down time from power- down to power-up for a Passport 15000 and 20000 is 1 hour and 15 minutes. Anticipate a 2-hour window of activities to allow a sufﬁcient margin to handle all hardware.
Page 219 Task ﬂow of a shelf assembly replacement This task ﬂow shows the sequence of tasks you do to replace a shelf assembly in a Passport 15000 or 20000. To link any procedure, go to “Task ﬂow navigation” (page 221). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 220 Installing an FP Installing a door Removing an FP Removing a Removing a Powering up a Passport 20000 Routing an FP Passport 15000 Passport 15000 or fabric card cable fabric card 20000 Connecting a Removing a temperature temperature Installing front or...
Page 221 “Installing a CP” (page 399) • “Installing a door” (page 407) • “Installing a fabric card into a Passport 15000” (page 434) • “Installing a fabric card into a Passport 20000” (page 439) • “Installing a PIM cable” (page 487) •...
Page 222 222 Chapter 15 Shelf assembly • “Removing a PIM” (page 707) • “Removing a shelf assembly” (page 714) • “Removing a temperature sensor bracket assembly” (page 730) • “Removing an FP” (page 750) • “Removing front or rear frame panels” (page 774) •...
Page 223: Sparing And Fanout Panels
Chapter 16 Sparing and fanout panels Select from the following tasks: • “Sparing panel replacement” (page 224) • “Fanout panel replacement” (page 227) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 224: Sparing Panel Replacement
224 Chapter 16 Sparing and fanout panels Sparing panel replacement Replace a sparing panel, if it fails, to restore connectivity between FPs and customer premises equipment and sparing functionality. • “Prerequisites to sparing panel replacement” (page 224) • “Sparing panel replacement task ﬂow” (page 224) Prerequisites to sparing panel replacement •...
Page 225 Temporarily disabling an LP All LPs in sparing configuration disabled? Removing a sparing panel Testing sparing Installing a Connecting an FP Re-enabling panel connectivity sparing panel cable an LP (optional) PP_TASK_1055.ins Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 226 226 Chapter 16 Sparing and fanout panels Task ﬂow navigation The following references are listed alphabetically: • “Assembling sparing panel NTQS31” (page 249) • “Connecting an FP cable” (page 320) • “Installing a sparing panel” (page 532) • “Re-enabling an LP”. See 241-5701-600 Passport 7400, 15000, 20000 Conﬁguration Guide.
Page 227: Fanout Panel Replacement
Fanout panel replacement task ﬂow This task ﬂow shows the sequence of procedures you do to replace a fanout panel. To link to any procedure, go to “Task ﬂow navigation” (page 228). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 228 228 Chapter 16 Sparing and fanout panels Figure 58 Task ﬂow of a fanout panel replacement For procedure page Temporarily Fanout panel numbers, see disbling an LP replacement Task flow navigation below Removing a fanout panel Installing a fanout panel Connecting an FP cable Testing sparing...
Page 229: Hardware Procedures
Hardware procedures This chapter contains all of the hardware-speciﬁc procedures that are invoked in sequence by Passport 15000 or 20000 hardware tasks. The name of the procedure in this chapter matches the name used in the box of each task ﬂow ﬁgure that invokes it.
Page 230: Anchoring The Nebs 2000 Frame
(page 234). The anchor kit may include one or more shims as shown in the ﬁgure (item 7), however, shims are not used for a Passport 15000 or 20000 because the NEBS 2000 frame (NTRU04) should already be levelled on its levelling feet.
Page 231 • Cut the rod at the last mark. File the thread pitch so that its nut can thread onto the rod easily. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 232 Risk of damage by tilting When tilting a NEBS 2000 frame with one or two Passport 15000 or 20000 switches in it, its levelling feet are likely to break off from the weight of the equipment. If you must tilt the frame to get it over threaded rods, ﬁrst thread the 4 levelling feet all the way in.
Page 233 ﬂoor tile, as shown in the ﬁgure “Anchoring to a raised ﬂoor” (page 235). Then tighten each nut another 1/4 turn. 15 Fasten each kick plate back on the frame base. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 234 234 Chapter 17 Hardware procedures Procedure job aid Figure 59 M12 anchor assembly 1. Threaded rod 2. Hex nut 3. Flat washer 4. Belleville washer 5. Plate washer 6. Insulation bushing Frame base 7. Sleeve Concrete floor 8. Collapsible sleeve 10 cm (4 in.) 9.
Page 235: Additional Information For Installing The Frame Anchors
Once the frame is anchored, the optional nuts and washers cannot be added. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 236 236 Chapter 17 Hardware procedures When anchoring to a raised ﬂoor, refer to the ﬁgure “Anchoring to a raised ﬂoor” (page 235). Notice the nut and washer on the underside of the raised ﬂoor. These may not be included in the anchor kit, but they are recommended when anchoring a NEBS 2000 frame with two fully provisioned switches.
Page 237: Assembling A Bip External Alarm Cable
Repeat step 3 for each additional wire for the BIP connector assembly. You may need to refer to the pinout tables in “Procedure job aid” (page 238) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 238 238 Chapter 17 Hardware procedures Using an ohmmeter, test the connectivity through the cable one pin after the other. Verify the readings are acceptable for the type of CPE terminal. Record which connections fail. Fix any failed connections and repeat the connectivity test. Procedure job aid The position of pin numbers on the Pn D-sub connectors follows the standard D-sub conﬁguration.
Page 239 Signal Function Description input or voice communication from telephone jacks output for TEL tip A input or voice communication from telephone jacks output for TEL ring B (Sheet 1 of 3) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 240 240 Chapter 17 Hardware procedures Table 3 (continued) Pinout of the BIP female D-sub 25-pin connectors P2 and P4 Signal Function Description input or data communication from data jacks output SPARE1B output signal provided for office alarm connectivity SPARE3A output signal provided for office alarm connectivity SPARE4B output signal provided for office alarm connectivity...
Page 241 CRITVC output critical visual alarm contact; C of form C isolated contact, common connection on alarm (Sheet 1 of 3) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 242 242 Chapter 17 Hardware procedures Table 4 (continued) Pinout of the BIP female D-sub 25-pin connector P3 Signal Function Description MAJVC output major visual alarm contact; C of form C isolated contact, common connection on alarm MINVC output minor visual alarm contact; C of form C isolated contact, common connection on alarm CRITAC...
Page 243 LEDs light for about 5 seconds; O/C or LGND at 50 mA to test MINV input minor visible alarm input from the shelf; normally O/C to LGND to activate (Sheet 1 of 2) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 244 244 Chapter 17 Hardware procedures Table 5 (continued) Pinout of the BIP female D-sub high-density 26-pin connectors P7 through P10 Pin Signal Function Description MAJV input major visible alarm input from the shelf; normally O/C to LGND to activate CRITV input critical visible alarm input from the shelf;...
Page 245 Pin Signal Function Description L +(ABS) output 0 V dc for the front LED board (NTRU09) L +(ABS) output 0 V dc for the front LED board (Sheet 1 of 2) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 246 246 Chapter 17 Hardware procedures Table 8 (continued) Pinout of the BIP male 2x4 Berg connector J3 Pin Signal Function Description EXFRMFLF output open circuit (O/C) to 20 mA dc on the follow me activation for the front LED board EXFRMFLF output O/C to 20 mA dc on the follow me activation for the front LED board...
Page 247 LED board Connector P2 Pin 1 to front LED board Pin 1 Connector P1 to mate with J3 on rear of BIP Pin 8 Pin 1 PPT 2907 001 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 248 248 Chapter 17 Hardware procedures Table 10 Pin-to-pin connections between an MFA150 controller card and a BIP At the MFA150 At the BIP Type of alarm terminal block TB2: J2, pin 2, L- major pin 1 for the black wire, pins 2 and 4 for the red wire, no connection (NC) for the white and the green wires...
Page 249: Assembling Sparing Panel Ntqs31
Do not overtighten because the panel will not operate properly. The assembled result should look like the ﬁgure “A 12-port DS3 or E3 one-for-six sparing panel NTQS31, fully assembled” (page 250). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 250 250 Chapter 17 Hardware procedures Procedure job aid Figure 62 A 12-port DS3 or E3 one-for-six sparing panel NTQS31, fully assembled Mounting holes for Connections Transmit monitor 21-inch wide frame from network coax connector Coax connector Mounting holes for 19-inch wide frame Connections Cover D-sub...
Page 251: Bundling Fp Cables
Fasten the next FP’s cables to the inner ﬁnger of the next nearest row. The rows and columns in the table map directly onto the ﬁnger and arm pattern of each extended bracket. For the pattern of cable bundles per ﬁnger, see Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 252 Identify the FP’s slot number and the termination panel ports that this FP is connected to. For terminations to a sparing panel, see also assigning sparing panel connections for a 12-port DS3 or E3 FP in 241-1501-200 Passport 15000, 20000 Hardware Description . Procedure job aid Table 11...
Page 253 Upper shelf Upper shelf Lower shelf Lower shelf slot numbers slot numbers slot numbers slot numbers Note: slot 1 may contain a CP instead of an FP. Slot 8 is not shown. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 254 254 Chapter 17 Hardware procedures Figure 63 Mini-coax cables bundled onto extended brackets Tie wrap Cable bracket finger Cable bracket arm Fiber cables Control part cable Cable bundle PPT 2821 008 AB 241-1501-240 5.2S2...
Page 255: Cabling The Second Cooling Unit
Chapter 17 Hardware procedures 255 Cabling the second cooling unit Cable a second cooling unit to complete the installation when a second Passport 15000 or 20000 switch is added to a NEBS 2000 frame. Prerequisites • You must be familiar with “Safety considerations and best practices”...
Page 256 256 Chapter 17 Hardware procedures Procedure steps Facing the front of the BIP, ensure the middle breakers of BIMs A1 and B1 on the left half are off (O is pressed in). At the rear of the BIP on BIM A2, from the connection labeled A, trace the individual cable down to the loose connector at the other end.
Page 257 NTHR57 Lower Power B PIMs 2 Cooling unit cooling unit Alarm alarm cables PIMs Sync. A J4 Sync. B J3 Cooling unit Alarm J2 BIP Alarm J1 PPT 2822 001 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 258: Checking The Backplane Pins
258 Chapter 17 Hardware procedures Checking the backplane pins Check the backplane pins after unpacking a Passport 15000 shelf assembly and before any processor cards are installed to ensure there are no bent pins. Prerequisites • Do not check the pins of a Passport 20000 shelf assembly unless cards have been accidently unlatched by impact, inadvertently removed, or at least one slot was shipped empty.
Page 259 Chapter 17 Hardware procedures 259 Figure 65 An empty shelf assembly of a Passport 15000, front view Rows of backplane pins for processor cards Cable Passport management model identifier channel, cover closed Cable management channel, cover open PPT 2819 013 AD Check each row of pins to see whether any pin seems visibly bent, that is, even slightly out of pattern or worse.
Page 260 If no pins are bent, proceed with the installation of the switch hardware. If at least one pin is bent slightly or worse, abort the installation of the switch hardware and contact your local Nortel Networks technical support prime to arrange having the shelf assembly replaced. You must identify the PEC that is labelled on the shelf assembly as one of the following: •...
Page 261: Checking Power Input Cables To The Bip
• All four or eight power cables must be connected to the BIP and visibly labelled with the power feed connection information prescribed by dc cable installation in 241-1501-205 Passport 15000, 20000 Site Requirements and Preparation Guide. WARNING Risk of injury or equipment damage by electricity...
Page 262 262 Chapter 17 Hardware procedures WARNUNG Verletzungsgefahr oder Geräteschäden durch Elektrizität Vergewissern Sie sich bei der Überprüfung der Netzkabel am Trennschalterkopplungsmodul (BIP), daß die Stromversorgung an den anderen Kabelenden (Speisestromzuführungen) getrennt ist oder daß die Sicherungen entfernt bzw. die Trennschalter ausgeschaltet sind.
Page 263 BIP end. If any label does not match, correct the label or the change the connection, and trace all connections back to the BIP to conﬁrm an end- to-end match. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 264 264 Chapter 17 Hardware procedures Procedure job aid Figure 66 Overhead power input cables for the lower shelf connected to the BIP To ground window From power source Cable labels Insulation boot Top of frame A1+ A1- B1+ B1- A2+ A2- B2+ B2- Strain-relief bar Tie wrap Lower shelf...
Page 265 Chapter 17 Hardware procedures 265 Figure 67 Insulating boots and clamps at the rear of the BIP Clamp fasteners Clamp Insulating boot PPT 2820 035 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 266: Checking Power Output From A System Of Ac Rectifiers
BIP auslösen, so hat dies Auswirkungen auf den anderen Versorgungsanschluss und setzt alle Gleichrichter zurück, ohne die Schutzschaltung auszulösen. Es ist immer noch genügend Strom vorhanden, um ein Auslösen der Schutzschaltung zu verhindern, aber die Stromausgabe kann den Passport 15000 or 20000 beschädigen. 241-1501-240 5.2S2...
Page 267 While viewing the rear of the BIP and the front of the controller, the cable pair mappings are identiﬁed in the table “Connection mapping between the BIP and the MFA150 controller” (page 269). 10 Fasten the cover back on top of the controller. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 268 268 Chapter 17 Hardware procedures Procedure job aid Figure 68 Front of an MFA150 power system of ﬁve ac rectiﬁers 4 inch blank panel Mid-trip Control and breaker distribution on rectifier panel AC rectifier shelf with 3 Helios rectifiers 25/48 AC rectifier shelf with 2 Helios rectifiers 25/48...
Page 269 BIM, shelf right pair of studs upper right BIM, black ground busbar shelf left pair of studs upper right BIM, shelf right pair of studs Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 270 270 Chapter 17 Hardware procedures Figure 69 Power cable connections at the breakers inside an MFA150 controller, side view Back of the Main discharge controller panel busbar To rear Push-on of BIP alarm leads Glastic separator Load cable Mid-trip Collar nut circuit breaker Isolated support PPT 2959 002 AA...
Page 271 Power cable connections at the rear of an MFA150 system of ac rectiﬁers Rack Removable cover Knockout disk Controller DC power output cable collars Rectifier Alarm cables shelves Air vents AC power source cables PPT 2997 002 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 272 272 Chapter 17 Hardware procedures Figure 71 Power cable connections at the ground busbar inside an MFA150 controller Same connection method on both sides Charge/discharge ground busbar From the BIP PPT 2959 001 AA 241-1501-240 5.2S2...
Page 273: Checking Power Output Connections From The Bip
ﬁrm connectivity for power distribution before powering up the BIP or after replacing a power interface module (PIM) cable. Transporting a Passport 15000 or 20000 or installing hardware onto it can loosen a power connection between the breaker interface panel (BIP) and the other parts of the switch hardware.
Page 274 274 Chapter 17 Hardware procedures Procedure job aid Figure 72 Power cable paths between the BIP and two shelves NTHR53 power cables, upper shelf NTHR54 power cables, lower shelf NTHR66 Alarm/BITS 2 cooling unit PIMs power cable assemblies Power A Power B Alarm Upper cooling unit Power A...
Page 275: Checking The Connectivity Between Fps And Sparing Panels
7054 0100, indicating is not connected to a sparing panel • 7054 0101, indicating an incorrect connection or a conﬁguration (provisioning) error, for example, the FP is connected to the wrong sparing panel Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 276 276 Chapter 17 Hardware procedures • 7054 0102, indicating an FP port is connected to the wrong sparing panel port • 7054 0103, indicating the sparing panel is not responding Do whatever remedial action is required to get rid of the alarms. On an NTQS31 sparing panel, press the FP selection button until the numeral 1 appears in the LED display beside it.
Page 277: Checking The Final Status Of All Leds
Procedure steps On the Passport 15000 or 20000, verify that at least one LED is lit on each hardware part that has LEDs. If no LED is lit on a part after powering up, then one or more of the following conditions prevails: •...
Page 278 278 Chapter 17 Hardware procedures • the fabrics in one or both switches Repeat the LED test as required until you verify the operational status of all LEDs. LEDs may show lit amber if the switch startup software has not yet been initiated or if the CP or FP has not been conﬁgured.
Page 279: Checking The Operation Of External Alarms
(page 561). Procedure steps Test the operation of each external alarm connection by simulating the failure conditions before putting the Passport 15000 or 20000 switch into service. When the power source of the BIP is an MFA150 system of ac rectiﬁers, test the external alarm connection between them by powering off and disengaging two of the rectiﬁers in the same rectiﬁer shelf.
Page 280 280 Chapter 17 Hardware procedures Procedure job aids For a list of all the possible external alarm connections, refer to the tables: • “Pinout of the BIP female D-sub 15-pin connector P1” (page 238) • “Pinout of the BIP female D-sub 25-pin connectors P2 and P4” (page 239) •...
Page 281: Cleaning An Sfp Optical Module
1.25 mm diameter or other equivalent swabs that are rated to not shed material (for example, a cotton swab sheds and must not be used) — 3M’s HFE-7100 cleaning ﬂuid or iso-propyl alcohol (IPA) — low pressure clean nitrogen or air Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 282 282 Chapter 17 Hardware procedures • The SFP module must not be installed when cleaning it. Remove, clean, and insert each module one at a time to avoid installing it back in the wrong socket module (port). • Do not touch the circuitry inside the large open end of an SFP optical module or you may cause the unit to malfunction.
Page 283 Figure 73 The open end of an SFP optical module To close latch This end plugs into FP faceplate (optical module socket) Bale latch Catch mechanism Open end PPT 3301 004 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 284 284 Chapter 17 Hardware procedures Figure 74 The LC connector end of an SFP optical module For LC connector Transceiver lens PPT 3301 005 AA 241-1501-240 5.2S2...
Page 285: Cleaning Lc Or Sc Connectors
(page 53). • With Passport 15000 or 20000 FPs, each ﬁber cable connection either directly plugs into a transceiver or into an adapter on the faceplate. A dust cap on the end of a ﬁber connector, in a transceiver, or an adapter is synonymous with any form of plug-in protection cap.
Page 286 286 Chapter 17 Hardware procedures WARNING Risk of eye injury by laser Never look directly into the end of a ﬁber cable, let an end pass in front of your eyes, or use an optical device to look at the end of an optical ﬁber unless you are certain the other end is not connected.
Page 287 (division of a fiber connected at the back end Chemtronics) adapter cleaning tips for cleaning adapters that have a (AlcoaFL ACT-1) fiber connected at the back end (Sheet 1 of 2) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 288 288 Chapter 17 Hardware procedures Table 14 (continued) Cleaning tools and supplies for ﬁber connectors Tool or supply Vendor Comment plastic bags, must be sealable, for storing dust approximately 15 cm caps of connection adaptors by 15 cm (6-in. by 6-in.) Universal cleaning Corning Cable a special tool used to clean MT-RJ...
Page 289 Chapter 17 Hardware procedures 289 Figure 76 SC ﬁber connector Keyway Ferrule Side view Ferrule Front view Fiber endface in the center PPT 2924 003 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 290: Cleaning Mt-Rj Connectors
290 Chapter 17 Hardware procedures Cleaning MT-RJ connectors Clean MT-RJ connectors to maintain optimum connectivity between the end of a ﬁber cable and its connection, or to stop an intermittent transmission error. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 291 The cleaning cassette can be used for MT-RJ connectors that have pins or are pinless. Use the appropriate cleaning surface for the ferrule you are cleaning. Turn the cogwheel on the cleaning cassette to advance the cleaning surface. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 292 292 Chapter 17 Hardware procedures Blow dry the ferrule end with clean-room grade air. Do not blow breath or use in-house air to dry the ferrule. Assess the cleanliness of the ferrule endface through an appropriate microscope. If it is not satisfactory, repeat steps 2 through 7. If it is satisfactory, replace the dust cap on the connector or immediately plug the connector to an adapter or a transceiver that has already been cleaned.
Page 293: Cleaning The Bore Of A Transceiver
Carefully insert the swab into the port. When it bottoms out, slowly rotate the stick once or twice in one direction only. Discard the swab after each use. Repeat step 4 with a new swab to ensure that the alcohol has fully evaporated. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 294: Configuring Modem Software
294 Chapter 17 Hardware procedures Conﬁguring modem software Conﬁgure modem software after setting the modem dip switches to enable a remote operator connection. Prerequisites • Ensure you have a computer or terminal with an RS-232 port that you can temporarily connect to the modem while you adjust the modem settings. The RS-232 port must be capable of running at 9600 BPS;...
Page 295 While the modem is still powered, return its operation to dumb mode by setting dip switch 8 back to off (up). Turn the modem off and on again to load the changes. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 296: Connecting A Cp Ethernet Cable
— CP2 Ethernet cable assembly guide • If you using a custom-made cable, it should conform to the standards available from Nortel Networks. For information on cable speciﬁcations, 241-1501-200 Passport 15000, 20000 Hardware Description. • The expected behavior when an Ethernet cable fails, or is pulled from the active CP, is that a CP switchover will occur.
Page 297 10 Once one or both CPs are conﬁrmed to seat properly, pull each CP out far enough for the latches to engage the transportation ridge. Close the latches ﬂush with each faceplate. CPs must remain unseated until the powering up of the Passport 15000 or 20000. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 298 298 Chapter 17 Hardware procedures Procedure job aid Figure 78 Route of a CP cable Up to overhead cable trough Upper (front) (optional) cooling unit CPs in slots 0 and 1 Cage Cable management channel Cage Cable management channel Kickplate Down through raised floor (optional) PPT 2820 015 AA 241-1501-240 5.2S2...
Page 299: Connecting A Cp Local Operator Terminal Cable
Chapter 17 Hardware procedures 299 Connecting a CP local operator terminal cable Connect a local operator terminal to a Passport 15000 or 20000 to enable local communication with the switch during commissioning. You can use this terminal to set up a connection to your network management system.
Page 300: Connecting A Cp Modem Cable
300 Chapter 17 Hardware procedures Connecting a CP modem cable Connect a CP modem cable between the modem and a Passport switch after you have conﬁgured the modem software, to enable a remote user to dial up to the Passport and have a local operator connection. Prerequisites •...
Page 301 AT software commands. The modem must also support the dumb mode so that the Passport will not reconﬁgure the modem while it is on-hook. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 302: Connecting A Passport 15000 Or 20000 To An Edgelink 100
302 Chapter 17 Hardware procedures Connecting a Passport 15000 or 20000 to an EdgeLink 100 Connect a Passport 15000 or 20000 to an EdgeLink 100 to enable DS3 FPs to communicate with a DS1 and DS3 multiplexor. Prerequisites • You must be familiar with “Safety considerations and best practices”...
Page 303 EdgeLink to activate its software. Ensure that the conﬁguring is done and there is connectivity. Procedure job aid Table 16 Interface cables between a Passport 15000 or 20000 and an EdgeLink 100 Type and Part number Length Type of connector at...
Page 304 304 Chapter 17 Hardware procedures Table 16 (continued) Interface cables between a Passport 15000 or 20000 and an EdgeLink 100 Type and Part number Length Type of connector at Type of connector at quantity EdgeLink other end DS1, A0718780, Telco 7.6 m...
Page 305: Connecting A Pim Cable
Switch on the BIM breaker for that PIM (I symbol). For a Passport 20000, conﬁrm the PIM LED is lit, indicating it is powered. Dress the cable slack and fasten with tie-wraps. Cut off the tie-wrap tails. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 306 306 Chapter 17 Hardware procedures Procedure job aid Figure 79 Connection points of the PIM cables Lower shelf Upper shelf B1.1 & B1.2 A2.4 & A2.5 B1.3 A2.3 B1.4 & B1.5 A2.1 & A2.2 A1.1 & A1.2 B2.4 & B2.5 A1.3 B2.3 A1.4 &...
Page 307: Connecting A Power Input Cable To A Terminal Block
When powering up the BIP, reversed polarity will damage circuits inside it. • You must be familiar with “Safety considerations and best practices” (page 53). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 308 A0834143 or an ETSI power-and-ground assembly with part number A0843149. • You need power input cables rated to the hardware conﬁguration of the Passport 15000 or 20000. • You need a cutter for up to 1/0 AWG (53.5 mm ) cable.
Page 309 13 For each remaining power cable, repeat step 2 to step 12. Identify the next cable by its label according to the ﬁgure “Overhead power input cables for the lower shelf connected to the BIP” (page 337). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 310 310 Chapter 17 Hardware procedures Procedure job aids Figure 80 Power input cables connected to a polyvalent power-and-ground assembly A0834143 Polarity of BIM power input studs Power input cable Mounting rail of the power-and-ground Cable assembly fastening screw Terminal block Rear Insulation of BIP...
Page 311 Mounting rail of the ETSI mounting bracket power-and-ground assembly Power input Rear frame cables upright Rear of BIP Strain-relief Cable Terminal Super Flex Insulation fastening block power boot screw input cable PPT 2997 006 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 312: Connecting A Temperature Sensor Cable Assembly
NEBS 2000 frame or other mounting apparatus. Procedure steps While facing the rear of the Passport 15000 or 20000, locate the temperature sensor assembly under the BIP and on top of the shelf. See the ﬁgure “Location of upper temperature sensors” (page 313).
Page 313 Chapter 17 Hardware procedures 313 Procedure job aid Figure 82 Location of upper temperature sensors Space for airflow Input power cable strain- relief bar Upper temperature sensors PPT 2820 053 AC Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 314 314 Chapter 17 Hardware procedures Figure 83 Cable assembly connector on a temperature sensor bracket assembly Temperature sensor Mounting ear Temperature sensor hole assembly A0647397 Press-fit connector Bracket assembly NTHR68AA Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AA2 241-1501-240 5.2S2...
Page 315: Connecting Alarm Cables To The Alarm/Bits Module
• The cable assembly NTHR57 has eight wires between connectors. A Passport 15000 uses four of the wires while a Passport 20000 uses all eight. The former version of the cable assembly had four wires. Both versions have the same connectors and cable length. The cable assembly with eight wires can replace one with four wires with no effect on performance or operation.
Page 316 Pinout of the alarm cable assembly from NTHR57 Pin number at Pin number at Signal on the connection for J1 end the P1 end the Passport 15000 or 20000 FAN TEMP FAN FAIL LED TEST LED TEST LED TEST 241-1501-240 5.2S2...
Page 317 Pwr A Lower Pwr B cooling unit Alarm NTHR56 BIP alarm cable, lower shelf Sync. A J4 Sync. B J3 Cooling unit alarm J2 BIP alarm J1 PPT 2822 001 AD2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 318 318 Chapter 17 Hardware procedures Figure 85 Connection points of the cables for an alarm/BITS module in a Passport 15000 J4 for BITS cable J3 for BITS cable J2 for alarm cable to cooling unit J1 for alarm cable to BIP...
Page 319 B4 and B5 J4 for BITS cable J3 for BITS cable Captive screw J2 for alarm cable to cooling unit J1 for alarm cable to BIP Handle PPT 3087 009 AE Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 320: Connecting An Fp Cable
Connect an FP cable to enable an installed or replaced FP to transmit and receive trafﬁc signals, and connect all cables in sequence for an initial installation to minimize cable congestion on the front of the Passport 15000 or 20000.
Page 321 Connect the cable as indicated in the ﬁgure “Types of connectors on Passport FP cables” (page 323) and in the table “Actions to engage types of FP connectors” (page 324). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 322 ﬂashing green to indicate in service. If a LED is any other color after 5 minutes, there is a problem with the FP. See 241-1501-200 Passport 15000, 20000 Hardware Description to understand LED behaviors as described in the chapter on using status indicators, then see 241-5701-520 Passport 7400, 15000, 20000 Troubleshooting and Testing to diagnose and ﬁx the FP problem.
Page 323 D-sub with screws D-sub with sliding latch End view MT-RJ Ethernet RJ-45 Top view End view LC-simplex Top view End view SC-simplex Top view End view SC-simplex Top view PPT 3372 001 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 324 324 Chapter 17 Hardware procedures Table 18 Actions to engage types of FP connectors Type of Type of FP Connection action connector coax, DSn, Press each male connector onto the female connector combined with a counter-clockwise twist until the peg on the male connector reaches the detent at the end of the groove on the female connector.
Page 325 Align the ridge on each connector with each keyway on the faceplate. simplex or STM-n Gently and smoothly push the connector in until the tab or tabs click. duplex (Sheet 2 of 2) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 326 326 Chapter 17 Hardware procedures Figure 88 The transmit and receive orientation on a 16-port OC-3/STM-1 FP (NTHW21) Status LEDs LED windows Fiber hood Hood captive screw Upper latch Port 15 Fibre cable ports Transmit Port 0 Receive Fiber port Cable guides Lower latch PPT 2925 003 AA2...
Page 327 The transmit and receive orientation on a 16-port OC-3/STM-1 FP (NTHW31) Status LEDs LED windows Fiber hood Hood captive screw Upper latch Port 15 Fibre cable ports Port 0 Cable guides Lower latch PPT 2925 003 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 328 328 Chapter 17 Hardware procedures Figure 90 The transmit and receive orientation on a 16-port OC-3/STM-1 POS and ATM FP (NTHW44) Status LEDs LED windows Fiber hood Upper card latch Port 15 Port 14 Optical module sockets Port 0 Hood captive screw Port 1 Lower card...
Page 329: Connecting Other Cables To A Bip
Procedure job aid The labels on the cables correspond to the labels on the rear of the BIP as shown in the ﬁgure “Cable connections at the rear of a BIP” (page 358). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 330: Connecting Power Input Cables To The Bip
Connecting power input cables to the BIP Connect power input cables to the BIP to enable powering one or two Passport 15000 or 20000 switches that are installed in a NEBS 2000 frame, or powering one switch mounted in an equivalent mounting apparatus.
Page 331 (page 53). • You need an installed BIP with PEC NT6C61 or NT6C62 for a Passport 15000, or AP6C67 or AP6C68 for a Passport 20000. • You need the following specialty tools: — a cutter for up to 1/0 AWG (53.5 mm ) cable —...
Page 332 332 Chapter 17 Hardware procedures to the BIP” (page 337). See also the ﬁgure “Power input cable connected to the BIP stud labelled B1+” (page 336). Loosen the clamp of the insulation boot by using a medium Pozidriv bit that ﬁts snugly. Loosen the clamp until you can pivot it easily with your ﬁnger.
Page 333 Die mit dem BIP gelieferten Kabelschuhe sind passend für 1/0 AWG-Kabel (53,49 mm ). Ersetzen Sie bei dünneren Kabeln den mitgelieferten Kabelschuh durch eine passende Kabelschuhhülse mit der gleichen Doppellochgröße und dem gleichen Lochabstand auf einem schmallaschigen Winkelkabelschuh. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 334 334 Chapter 17 Hardware procedures 12 Put the lug aside and fully cover the bare wire with anti-oxidizing grease or equivalent if your local electrical code allows it. 13 Crimp the lug ﬁrmly onto the cable. 14 Wipe off the excess grease and wipe the lug clean. 15 Wrap electrical tape over the joint between the barrel and the insulation.
Page 335 BIP” (page 337). 25 Repeat step 1 to step 24 for each of the remaining 3 or 7 power input cables. Adjust each cable label. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 336 336 Chapter 17 Hardware procedures Procedure job aid Figure 91 Power input cable connected to the BIP stud labelled B1+ Polarity of BIM power input studs Up to overhead Threaded frame Grounding tape cable trough grounding points (dimples identify for 2-hole lugs location of holes) Insulating boot...
Page 337 To ground window From power source Cable labels Insulation boot Top of frame A1+ A1- B1+ B1- A2+ A2- B2+ B2- Strain-relief bar Tie wrap Lower shelf Upper shelf PPT 2820 024 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 338 338 Chapter 17 Hardware procedures Figure 93 Insulating boots and clamps at the rear of the BIP Clamp fasteners Clamp Insulating boot PPT 2820 035 AA 241-1501-240 5.2S2...
Page 339: Connecting Power Output Cables To A System Of Ac Rectifiers
Connecting power output cables to a system of ac rectiﬁers Connect dc power output cables to a system of ac rectiﬁers to provide the source of power to the breaker interface panel (BIP) of a Passport 15000 or 20000. Prerequisites •...
Page 340 At the inside back of the controller, locate the larger knockout disks that are nearest the 60 A circuit breakers labelled CB1 to CB4. If you are powering a single Passport 15000 or 20000, remove the disks aligned with CB1 and CB2. If you are powering a second node, for example, another Passport or a Shasta 5000, also remove the disks aligned with CB2 and CB3.
Page 341 “Connection mapping between the BIP and the MFA150 controller” (page 269). 10 Record the connection mapping for your site records. 11 Fasten the cover back on top of the controller. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 342 342 Chapter 17 Hardware procedures Procedure job aid Figure 94 Power cable connections at the rear of an MFA150 system of ac rectiﬁers Rack Removable cover Knockout disk Controller DC power output cable collars Rectifier Alarm cables shelves Air vents AC power source cables PPT 2997 002 AA2...
Page 343 Power cable connections at the breakers inside an MFA150 controller, side view Back of the Main discharge controller panel busbar To rear Push-on of BIP alarm leads Glastic separator Load cable Mid-trip Collar nut circuit breaker Isolated support PPT 2959 002 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 344 344 Chapter 17 Hardware procedures Figure 96 Power cable connections at the ground busbar inside an MFA150 controller Same connection method on both sides Charge/discharge ground busbar From the BIP PPT 2959 001 AA 241-1501-240 5.2S2...
Page 345: Determining If You Need To Use Inline Attenuators With Optical Fps
FP-to-FP or FP to another vendor’s equivalent optical card of the same type of signaling. Record the location of each pair, that is, ﬂoor number, room, aisle number, node id, slot numbers of the pair. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 346 • the speciﬁcations are listed in the characteristics tables for each type of FP in 241-1501-200 Passport 15000, 20000 Hardware Description For any non-Nortel Networks optical card, refer to its documentation. Determine the combined signal loss caused by the anticipated length of each ﬁber cable, its end connectors and receptacles, and any ﬁber-to-...
Page 347: Disconnecting A Power Input Cable From A Terminal Block
Ensure that the power input cable is labelled to enable its appropriate re- connection or the connection of a replacement cable. Repeat step 1 to step 4 for each other power cable that is to be disconnected. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 348 348 Chapter 17 Hardware procedures Procedure job aids Figure 97 Overhead power input cables for the lower shelf connected to the BIP To ground window From power source Cable labels Insulation boot Top of frame A1+ A1- B1+ B1- A2+ A2- B2+ B2- Strain-relief bar Tie wrap Lower shelf...
Page 349 Chapter 17 Hardware procedures 349 Figure 98 Insulating boots and clamps at the rear of the BIP Clamp fasteners Clamp Insulating boot PPT 2820 035 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 350 350 Chapter 17 Hardware procedures Figure 99 Power input cables connected to a polyvalent power-and-ground assembly A0834143 Polarity of BIM power input studs Power input cable Mounting rail of the power-and-ground Cable assembly fastening screw Terminal block Rear Insulation of BIP boot Super Flex power...
Page 351 Mounting rail of the ETSI mounting bracket power-and-ground assembly Power input Rear frame cables upright Rear of BIP Strain-relief Cable Terminal Super Flex Insulation fastening block power boot screw input cable PPT 2997 006 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 352 352 Chapter 17 Hardware procedures Figure 101 BIMs for speciﬁc shelf nodes Upper shelf Lower shelf May be covered BIM for BIM for Mounting by filler plate B1 power A1 power Alarm input feed input feed module BIM for B2 BIM for A2 Breaker Cover of BIM...
Page 353: Disconnecting Power Input Cables From The Bip
The tape indicates it was manually switched off, and not tripped by the system. This prevents accidental activation of the power circuit, especially when power cables are being handled. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 354 354 Chapter 17 Hardware procedures WARNUNG Schäden oder Verletzungen durch Elektrizität Wenn die Leistungstrennschalter an einem Trennschalterkopplungsmodul (BIM) oder im zuführenden Stromkreis geöffnet bzw. Sicherungen aus dem Stromkreis entfernt werden, decken Sie den Trennschalter oder den Sicherungssteckplatz mit Klebeband ab. Das Klebeband signalisiert, daß er/sie manuell ausgeschaltet und nicht vom System ausgelöst wurde.
Page 355 12 Put an insulation boot over each stud pair and lightly clamp it back on. 13 For each remaining power input cable at the rear of the BIP, repeat step 4 to step 12. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 356 356 Chapter 17 Hardware procedures Procedure job aid For power cable labels, refer to the ﬁgure “Overhead power input cables for the lower shelf connected to the BIP” (page 337). 241-1501-240 5.2S2...
Page 357: Disconnecting Other Cables From A Bip
• for a Berg connector, unplug it while lifting the tab on the side • for a MATE-N-LOK connector, unplug it while lifting the tabs on the either end Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 358 358 Chapter 17 Hardware procedures Procedure job aid Figure 102 Cable connections at the rear of a BIP P21 P23 P18 P20 P24 P26 NTHR66 power cable assemblies to cooling units NTHR55 BIP alarm cable, upper shelf Alarm/BITS NTHR56 BIP alarm cable, lower shelf NTHR53 power cable...
Page 359: Fastening Adjacent Frames Together
See the ﬁgure “Frame-to-frame joining brackets in kit numbers NTRU0365 and NTHR0370” (page 361). Observe the position of the upper and lower pairs of brackets. The upper pair of brackets has the same orientation as Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 360 360 Chapter 17 Hardware procedures the lower pair, and there is a pair at the front and rear where the frames are joined. From NTRU0365, align an L-shaped bracket (part number P902817) on the middle upper left front according to the ﬁgure (long arm outwards). Fasten the bracket to the frame using the 4 thread-forming 6-mm (1/4-in.) screws provided.
Page 361 Chapter 17 Hardware procedures 361 Procedure job aid Figure 103 Frame-to-frame joining brackets in kit numbers NTRU0365 and NTHR0370 Frame-to-frame joining brackets Frame-to-frame joining brackets PPT 2820 049 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 362: Grounding A Passport 15000-Vss
362 Chapter 17 Hardware procedures Grounding a Passport 15000-VSS Ground a Passport 15000-VSS to have both the Passport 15000 and the Passport 7480 share the same ground window. Prerequisites • You must be familiar with “Safety considerations and best practices”...
Page 363 Chapter 17 Hardware procedures 363 Figure 104 Passport 7480 shelf assembly grounding stud Switch ground PPT 3063 024 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 364 364 Chapter 17 Hardware procedures Figure 105 Location of the grounding strip at the top of NEBS 2000 frame To ground window From power source Top of frame PPT 2820 024 AA 241-1501-240 5.2S2...
Page 365: Grounding A Shasta 5000 To A Nebs 2000 Frame
Fasten the lug to the frame using 2 thread-forming 10-mm (3/8-in.) hex- head screws from the hardware kit NTHW85. Tighten to snug plus a 1/3 turn. Tighten the tie-wraps along the cable path. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 366 366 Chapter 17 Hardware procedures Figure 106 Shasta 5000 shelf assembly grounding studs Terminal block cover AC Power Shelf Status Ground connection PPT 2904 002 AA 241-1501-240 5.2S2...
Page 367 Chapter 17 Hardware procedures 367 Figure 107 Location of the grounding strip at the top of NEBS 2000 frame To ground window From power source Top of frame PPT 2820 024 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 368: Grounding The Nebs 2000 Frame
That is, use a non-current-carrying section of the insulated battery return (BR) bar of the power plant. — Insulate the BR bar of the power plant from the Passport 15000 or 20000 and bond to the frame ground bar (FGB) for CBN or to the SPG for IBN.
Page 369 • When using an equivalent mounting apparatus to house a Passport 15000 or 20000, ground the apparatus to the site ground window because the hardware is grounded through the adapter brackets to the apparatus.
Page 370 370 Chapter 17 Hardware procedures Procedure job aid Figure 108 Top grounding for CBN, side view Frame ground No. 1/0 (FG) reference No. 6 Local ground reference Ground lug To building ground is fastened window (system local onto front to Passport node) of frame above BIP Isolator pad...
Page 371 Chapter 17 Hardware procedures 371 Figure 109 Top grounding for IBN, side view Connection for framework grounding of any non-Passport 15000 equipment within 2 m (7 ft), unless already connected to the single point ground (SPG) Frame ground No. 1/0 (FG) reference No.
Page 372: Installing A 19-Inch Sparing Panel
372 Chapter 17 Hardware procedures Installing a 19-inch sparing panel Install a 19-inch sparing panel into a NEBS 2000 frame to make use of the Passport 7400 selection of sparing panels, which are all 19” wide. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 373 2 screws. Tighten all screws to snug plus a 1/4 turn. If you strip a hole or a fastener, you must move the sparing panel so that it has 4 ﬁrm fastenings. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 374: Installing A Bim
• You need a BIM with PEC AP6C67PA for a Passport 20000 or NT6C60PA for a Passport 15000. The PEC of a replacement BIM must match the PEC of the previous BIM. When adding a second switch to a NEBS 2000 frame, you need a pair of BIMs matched with the same PEC and matched to the switch hardware they will power.
Page 375 Nortel Networks. Close the BIP screw cover upwards. Fasten each of the 2 slotted captive screws on the cover about a 1/4 turn each until it stops. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 376 Passport 15000 NT6C62 two or four 20-amp NT6C60PA for one or two Passport 15000s two 20-amp NT6C60PA for the Passport 15000 in the lower half of the NEBS 2000 frame and two 25-amp AP6C67PA for a Passport 20000 in the upper half...
Page 377 Physical characteristics of a BIM in a BIP Top of frame Cover of BIM captive screws Breaker Alarm module Top hole or dimple of front right frame upright Captive screw Space for air flow PPT 2820 021 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 378: Installing A Bip Alarm Module
378 Chapter 17 Hardware procedures Installing a BIP alarm module Install a BIP alarm module as part of a replacement or initial installation task. The BIP alarm module indicates hardware alarms, drives the alarm LED board and monitors the state of the power breakers. Prerequisites •...
Page 379: Installing A Bip External Alarm Cable
Route the cable from the BIP to the connector on the hardware at the other end. Connect the other end of the cable to the appropriate connector. Use tie-wraps to fasten the cable along the path between the endpoints. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 380 380 Chapter 17 Hardware procedures Procedure job aid Figure 111 Locations of the alarm cable connectors and paths P4 J3 J2 J1 NTHR55 BIP alarm cable, upper shelf Sync. A J4 Alarm/BITS Temperature Sync. B J3 sensor cable Cooling unit Alarm J2 Temperature Power A...
Page 381: Installing A Bip External Alarm Cable To An Mfa150
ﬁgure “Locations of the alarm cable connectors and paths” (page 363). The connection end points of the alarm cable are identiﬁed in the table “Pin-to-pin connections between an MFA150 controller card and a BIP” (page 382). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 382 382 Chapter 17 Hardware procedures Table 20 Pin-to-pin connections between an MFA150 controller card and a BIP At the MFA150 At the BIP Type of alarm terminal block TB2: J2, pin 2, L- major pin 1 for the black wire, pins 2 and 4 for the red wire, no connection (NC) for the white and the green wires...
Page 383 Chapter 17 Hardware procedures 383 10 When more than one controller is used (that is, for more than one Passport 15000 or 20000), daisy chain the TB2 terminal blocks between controllers with 22 AWG (0.326 mm ) wire. 11 Check each wire connection at the TB2 terminal blocks and grounding points to ensure a ﬁrm contact.
Page 384 384 Chapter 17 Hardware procedures Procedure job aid Figure 112 Connection path of the external alarm cable between the BIP and an MFA150 Controller card Black wire Rear of BIP Red wire Other Controller card PPT 3058 001 AA 241-1501-240 5.2S2...
Page 385 Green 150 mm 10 m 25 mm (6 in.) (32.8 ft.) (1 in.) Receptacle Feed A housing Terminal block TB2 connector from controller PPT 3058 002 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 386: Installing A Bip Onto A Nebs 2000 Frame
— AP6C67 for a frame with two Passport 20000s — AP6C67 for a frame with one Passport 20000 and one Passport 15000 with the appropriately matched BIM pairs inside the BIP to match the upper or lower position of the node (refer to “BIM replacement”...
Page 387 10-32 unc and are provided with star washers on the studs. There is no metric equivalent to the stud nuts. Use the star washers between the lug and the grounding point. Do not overtighten the nuts. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 388: Installing A Bits Cable
388 Chapter 17 Hardware procedures Installing a BITS cable Install a BITS cable from the timing source directly to the alarm/BITS module or to a prefabricated cable assembly to enable network synchronization with the node. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 389 Passport 15000” (page 390) or “Location of the alarm/BITS module and cable connections in a Passport 20000” (page 391). If the alarm/BITS module on a Passport 15000 is either an NTHR12 or NTHR13, it has factory-installed inline EMI ﬁlters attached to the J3 and J4 connectors as shown in the ﬁgure “An EMI ﬁlter on an alarm/BITS...
Page 390 390 Chapter 17 Hardware procedures Procedure job aid Figure 114 Location of the alarm/BITS module and cable connections in a Passport 15000 J4 for BITS cable J3 for BITS cable J2 for alarm cable to cooling unit J1 for alarm cable to BIP...
Page 391 B4 and B5 J4 for BITS cable J3 for BITS cable Captive screw J2 for alarm cable to cooling unit J1 for alarm cable to BIP Handle PPT 3087 009 AE Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 392 392 Chapter 17 Hardware procedures Figure 116 An EMI ﬁlter on an alarm/BITS connector of a Passport 15000 Narrow D-sub shield (casing) D-sub connector of the cable assembly EMI filter Fastening screw D-sub fastened to the alarm/BITS module PPT 3193 001 AA2...
Page 393: Installing A Blank Processor Card
ﬁgure “Open card latches on a CP, FP, or blank processor card” (page 576). While holding each latch open horizontally, gently slide the card inwards until it stops and the faceplate is ﬂush with the shelf edges above and below it. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 394 394 Chapter 17 Hardware procedures CAUTION Risk of damage to the backplane from seating a card When latching a card into its ﬁnal seating position, the card latches must be closed simultaneously to ensure that the card evenly engages the gaskets and pins on the backplane.
Page 395 Chapter 17 Hardware procedures 395 Figure 117 Blank processor card NTHR64 Dummy status LEDs Card latches Blank face PPT 2822 012 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 396: Installing A Brandline Cover Or A Top Cover
396 Chapter 17 Hardware procedures Installing a brandline cover or a top cover Install a brandline cover or a top cover onto a top frame bracket that is mounted onto a NEBS 2000 frame bracket. When enclosing a frame with doors, install the cover on the rear of the frame.
Page 397 LED of shelf status (only for brandline cover Brandline NTPN52) cover Lock washer P0600895 Pozidriv screw P0600060 Lock washer P0600895 Pozidriv screw P0600060 Extension Door hinge mounting bracket PPT 3458 004 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 398 398 Chapter 17 Hardware procedures Figure 119 Orientation of an upper door catch and an extension bracket Frame bracket P0876758 Cable from the LED to the BIP Opening at rear for the frame ground cable Fastened to the top-most holes of the front or rear frame uprights LED of shelf status for...
Page 399: Installing A Cp
— NTHW08 for an E1 CP3 BITS interface • For a Passport 15000 or 20000, install the ﬁrst CP in slot 0 and the second in slot 1. Refer to the ﬁgure “Location of CPs in a lower switch” (page 401). (Slots 0E and 1E are reserved for later development.)
Page 400 400 Chapter 17 Hardware procedures CAUTION Risk of damage to the backplane from seating a card When latching a card into its ﬁnal seating position, the card latches must be closed simultaneously to ensure that the card evenly engages the gaskets and pins on the backplane.
Page 401 Location of CPs in a lower switch Upper (front) cooling unit Slot numbers on a Passport 15000 Card latches Cage CPs in slots 0 Slot numbers and 1 on a Passport 20000 PPT 2820 012 AC Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 402: Installing A Cosmetic Extension Filler
402 Chapter 17 Hardware procedures Installing a cosmetic extension ﬁller Install a cosmetic extension ﬁller onto the lower left and right of the base of a NEBS 2000 frame at its front or rear (or both) as part of enclosing a frame. Prerequisites •...
Page 403 Chapter 17 Hardware procedures 403 Procedure job aids Figure 121 A cosmetic extension ﬁller P0884951 Cosmetic extension filler, left or right sides PPT 3458 014 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 404 404 Chapter 17 Hardware procedures Figure 122 A lower right extension bracket P0995493 Lock washer P0600895 For captive screw For lower door of the kickplate latch assembly Pozidriv screw extension P0600061 Outside face next Threaded to the kickplate holes PPT 3458 001 AA5 241-1501-240 5.2S2...
Page 405 Orientation of a cosmetic ﬁller, a lower door catch, and a lower right extension bracket Base of frame Pozidriv screws Lock washer P0600895 For a captive screw of the kickplate extension Lower door catch Lower right extension bracket Cosmetic extension filler PPT 3458 009 AB5 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 406 406 Chapter 17 Hardware procedures Figure 124 Orientation of a cosmetic ﬁller, a lower door hinge, and a lower left extension bracket Base of frame Lower door hinge Pozidriv screws Cosmetic extension filler Lower left extension bracket For a captive screw Lock washer of the kickplate P0600895...
Page 407: Installing A Door
— “A lockable vented door NTRU0423, inside view” (page 410) — “A lockable vented door NTRU0423, outside view” (page 411) • The door keys are the same for all NTRU0423 doors on NEBS 2000 frames. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 408 408 Chapter 17 Hardware procedures Procedure steps Align the hole at the lower right corner of the door with the lower hinge pin as shown in the ﬁgures • “A lower door hinge P0884947” (page 412) • “Orientation of a door with frame enclosure hardware” (page 413) Insert the door over the pin.
Page 409 Pull on each corner of the door on the lock side to ensure that the catches have engaged. 13 As required, lock the door by turning the key clockwise until it is vertical. 14 Store the door keys according to your company’s security policies. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 410 410 Chapter 17 Hardware procedures Procedure job aids Figure 125 A lockable vented door NTRU0423, inside view Direction of lowering Ground cable the hinge pin (to the frame) Hinge pin Upper hinge assembly Upper door catch Return spring for the hinge pin Levers to disengage the catches...
Page 411 Door handle twist to disengage door catches Outside of the door Holes for air flow Key lock in Direction of unlocked position lifting the handle prior to twisting PPT 3458 005 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 412 412 Chapter 17 Hardware procedures Figure 127 A lower door hinge P0884947 Door-stop pin Hinge body Holes for fastening screws from this side Door-stop pin Lower door hinge pin Lower door Spacer hinge assembly Return spring for the door PPT 3458 011 AA3 241-1501-240 5.2S2...
Page 413 Chapter 17 Hardware procedures 413 Figure 128 Orientation of a door with frame enclosure hardware Top cover Door-to-frame ground cable Door Kickplate extension PPT 3458 009 AF3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 414 414 Chapter 17 Hardware procedures Figure 129 An upper door hinge P0884031 Hinge body Holes for fastening screws from this side Door-stop pin Holes for the door hinge Upper door pin to pass through hinge assembly Return spring for the door PPT 3458 010 AA3 241-1501-240 5.2S2...
Page 415 PPT 3458 020 AA2 Figure 131 The cable NTRU0103 to ground the door to the frame For a screw-on Press-on connector connector on the frame at the door 11.81" PPT 3458 017 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 416: Installing A Door Catch Onto The Lower Right Of A Frame
416 Chapter 17 Hardware procedures Installing a door catch onto the lower right of a frame Install a door catch onto the lower right front or rear of a NEBS 2000 frame to enable keeping a door closed and locking it. Prerequisites •...
Page 417 Chapter 17 Hardware procedures 417 Procedure job aids Figure 132 A lower door catch P0884950 Lower door catch Holes for fastening screws from this side Door catch assembly PPT 3458 013 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 418 418 Chapter 17 Hardware procedures Figure 133 A lower right extension bracket P0995493 Lock washer P0600895 For captive screw For lower door of the kickplate latch assembly Pozidriv screw extension P0600061 Outside face next Threaded to the kickplate holes PPT 3458 001 AA5 241-1501-240 5.2S2...
Page 419 Orientation of a cosmetic ﬁller, a lower door catch, and a lower right extension bracket Base of frame Pozidriv screws Lock washer P0600895 For a captive screw of the kickplate extension Lower door catch Lower right extension bracket Cosmetic extension filler PPT 3458 009 AB5 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 420 420 Chapter 17 Hardware procedures Figure 135 Orientation of an installed cosmetic ﬁller, door catch, and extension bracket Base of frame Lower door catch Lower right extension bracket Cosmetic extension filler PPT 3458 019 AA2 241-1501-240 5.2S2...
Page 421 Orientation of a cosmetic ﬁller, a lower door hinge, and a lower left extension bracket Base of frame Lower door hinge Pozidriv screws Cosmetic extension filler Lower left extension bracket For a captive screw Lock washer of the kickplate P0600895 extension PPT 3458 009 AC4 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 422: Installing A Door Catch Onto The Upper Right Of A Frame
422 Chapter 17 Hardware procedures Installing a door catch onto the upper right of a frame Install a door catch onto the upper right front or rear of a NEBS 2000 frame to enable keeping a door closed and locking it. Prerequisites •...
Page 423 Chapter 17 Hardware procedures 423 Procedure job aids Figure 137 An upper door catch P0884949 Holes for fastening screws from this side Door catch assembly Upper door catch PPT 3458 012 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 424 424 Chapter 17 Hardware procedures Figure 138 An extension mounting bracket P0995495 Threaded hole Pozidriv screw Threaded hole for P0600060 the captive screw of the brandline cover Lock washer P0600895 Holes for screws to pass through to a door hinge from the other side catch PPT 3458 003 AA4 241-1501-240 5.2S2...
Page 425 NTPN52 Captive screw Door Brandline cover catch Pozidriv screw P0600060 Lock washer P0600895 Extension mounting bracket Bottom of P0876758 Lock washer P0600895 Pozidriv screw P0600060 PPT 3458 004 AC4 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 426: Installing A Door Hinge Onto The Lower Left Of A Frame
426 Chapter 17 Hardware procedures Installing a door hinge onto the lower left of a frame Install a door hinge onto the lower left front or rear of a NEBS 2000 frame to enable opening a door. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 427 Door-stop pin Hinge body Holes for fastening screws from this side Door-stop pin Lower door hinge pin Lower door Spacer hinge assembly Return spring for the door PPT 3458 011 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 428 428 Chapter 17 Hardware procedures Figure 141 A lower right extension bracket P0995493 Lock washer P0600895 For captive screw For lower door of the kickplate latch assembly Pozidriv screw extension P0600061 Outside face next Threaded to the kickplate holes PPT 3458 001 AA5 241-1501-240 5.2S2...
Page 429 Orientation of a cosmetic ﬁller, a lower door hinge, and a lower left extension bracket Base of frame Lower door hinge Pozidriv screws Cosmetic extension filler Lower left extension bracket For a captive screw Lock washer of the kickplate P0600895 extension PPT 3458 009 AC4 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 430: Installing A Door Hinge Onto The Upper Left Of A Frame
430 Chapter 17 Hardware procedures Installing a door hinge onto the upper left of a frame Install a door hinge onto the upper left front or rear of a NEBS 2000 frame to enable opening a door. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 431 Holes for fastening screws from this side Door-stop pin Holes for the door hinge Upper door pin to pass through hinge assembly Return spring for the door PPT 3458 010 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 432 432 Chapter 17 Hardware procedures Figure 144 An extension mounting bracket P0995495 Threaded hole Pozidriv screw Threaded hole for P0600060 the captive screw of the brandline cover Lock washer P0600895 Holes for screws to pass through to a door hinge from the other side catch PPT 3458 003 AA4 241-1501-240 5.2S2...
Page 433 LED of shelf status (only for brandline cover Brandline NTPN52) cover Lock washer P0600895 Pozidriv screw P0600060 Lock washer P0600895 Pozidriv screw P0600060 Extension Door hinge mounting bracket PPT 3458 004 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 434: Installing A Fabric Card Into A Passport 15000
If at least one pin is slightly bent or worse, use another fabric with straight rows of pins. The pins are shown in the ﬁgure “A fabric of a Passport 15000, rear view” (page 437).
Page 435 Align the 4 guide pins on the backplane with the 4 keyway holes in the rear of the fabric. See the keyway holes in the ﬁgure “A fabric of a Passport 15000, rear view” (page 437). The keyway hole pattern is asymmetrical in only 1 orientation so that either fabric is installed in only 1 way.
Page 436 436 Chapter 17 Hardware procedures Procedure job aids Figure 146 A fabric of a Passport 15000, front view Casing Hinge peg Orientation arrow Lever Captive screw Status LEDs Hinge peg Handle PPT 3381 002 AA 241-1501-240 5.2S2...
Page 437 Chapter 17 Hardware procedures 437 Figure 147 A fabric of a Passport 15000, rear view Keyway for guide pin Backplane connector pins Hinge peg Keyway for guide pin EMI gasket Keyways for guide pins PPT 3381 001 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 438 438 Chapter 17 Hardware procedures Figure 148 Location of the curved channels for the Passport 15000 fabric hinge pins Backplane fabric connectors Fabric cages Curved channels for fabric cover hinge pegs PPT 2820 037 AB3 241-1501-240 5.2S2...
Page 439: Installing A Fabric Card Into A Passport 20000
Check each row of backplane connector pins to see whether any pin seems visibly bent, that is, even slightly out of pattern or worse. If at least one pin is slightly bent or worse, use another fabric with straight rows of pins. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 440 440 Chapter 17 Hardware procedures CAUTION Risk of equipment damage and service loss by bent pins Attempting to seat a fabric with at least one bent connector pin risks damaging the backplane connectors such that another fabric with straight pins cannot be seated, risks a short across other pins, and risks bending more pins.
Page 441 If you cannot ﬁnd the cause of the blockage, return to step 5 to re-align the fabric hinge pins. If the blockage persists, contact your Nortel Networks technical support representative. 10 When the alignment bushings reach the end of the groove, the fabric lever is almost fully closed.
Page 442 442 Chapter 17 Hardware procedures Procedure job aids Figure 149 Location of protective tape over fabric airﬂow opening Transportation tape covers this opening Mounting ear Tab to fasten fabric during transportation Guide for fabric alignment bushings Notch to position fabric during transportation Fabric cage Tab to fasten...
Page 443 A fabric of a Passport 20000, rear view Upper alignment bushing Latching handle of fabric cover Transportation protection cover Captive screw Upper alignment Bottom bushing backplane connector pins (upper covered) Guide pin keyways PPT 3065 004 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 444 444 Chapter 17 Hardware procedures Figure 151 A fabric of a Passport 20000, front view Upper alignment bushing Handle to position fabric Upper alignment bushing Fabric LEDs Fabric reset button Latching lever of fabric cover Handle to position fabric Location of lower alignment bushing (not shown) PPT 3065 005 AA...
Page 445 Locations of notches for fabric hinge bushings on Passport 20000 shelf assembly Alignment grooves for fabric cover hinge sleeve Transportation notch for cover hinge bushing For transportation strap Backplane Fabric lever Fabric handles Fabric cover PPT 3087 008 AA4 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 446: Installing A Fan
446 Chapter 17 Hardware procedures Installing a fan Install a fan to increase the cooling efﬁciency of the cooling unit. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53). • You need the appropriate version of a fan: —...
Page 447 If you under tighten the screws, vibrations from the fans can free the grill and then risk having a loose fan fail prematurely. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 448 448 Chapter 17 Hardware procedures Gently remove the tape from the fan blades. Ensure no tape or glue remains. Do not bend the blades to wipe off glue. Plug the power cable connector from the fan back into F1, F2, or F3. The connector mates only one way and clicks when fully engaged.
Page 449 Chapter 17 Hardware procedures 449 Procedure job aid Figure 153 Location and orientation of the fans on any version of cooling unit Fan controller Grill Cooling unit Mounting screw PPT 3436 009 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 450 450 Chapter 17 Hardware procedures Figure 154 A side fan A0522182 for a cooling unit NTHR51AB or NTHR52AB Bi-directional fan blade Power cable to the connector on the cooling unit Not flat like the middle fan Screw hole for retaining the grill and mounting the fan PPT 3436 007 AA...
Page 451 Bi-directional fan blade Power cable to the connector on the cooling unit Flat sides on middle fan Screw hole for retaining the grill and mounting the fan PPT 3436 008 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 452: Installing A Fan Controller
452 Chapter 17 Hardware procedures Installing a fan controller Install a fan controller to restore the operation of a fan. Prerequisites WARNING Risk of injury by fan blades While working on any equipment near cooling unit fans, be continuously aware that the rpm of a live fan can suck loose clothing, hair, or jewelry into the fan blades or amputate a ﬁnger.
Page 453 NTHR52AB” (page 461). This also applies to the fan controller of the upper cooling unit that is used in the lower position of a shelf-based (rack-mounted) Passport 15000 or 20000 in switch packages NTQS04 or NTQH04. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 454 454 Chapter 17 Hardware procedures Keep the sensor as a spare part for the temperature sensor bracket assembly NTHR68AB. Store the part in an anti-ESD pouch. When installing an NTHR10AB into an upper (front) cooling unit NTHR52AB, you must also ensure that the temperature sensor cable connector remains disconnected from the module, is taped, and is fastened aside.
Page 455 Stop pressing when the pins of each controller connector can no longer be seen. There is no tab on each Molex connector to indicate a fully engaged connection. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 456 456 Chapter 17 Hardware procedures Procedure job aid Figure 156 Location of the fan controllers inside a cooling unit NTHR51AA or NTHR52AA Fan controller Fan controller carriage plate PPT 3380 002 AA 241-1501-240 5.2S2...
Page 457 Chapter 17 Hardware procedures 457 Figure 157 Location of the fan controllers inside a cooling unit NTHR51AB or NTHR52AB Fan controller Grill Cooling unit Mounting screw PPT 3436 009 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 458 458 Chapter 17 Hardware procedures Figure 158 A fan controller for inside a cooling unit NTHR51AA or NTHR52AA Connector for cable harness Tab to slide on the rail Fuse F1 Captive mounting screw PPT 3436 010 AB 241-1501-240 5.2S2...
Page 459 Connector for the alarm cable Connector for the temperature sensor cable Connector for the temperature sensor Captive mounting screw Connector for the fan power cable PPT 3436 005 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 460 460 Chapter 17 Hardware procedures Figure 160 Cable connections inside a lower cooling unit NTHR51AB Red and green LEDs LED cable Fan controller module Alarm cable Temperature sensor cable Alarm cable Temperature sensor Power cable LED cable Fan power cable Power input connector Captive mounting screw...
Page 461 Fan power cable Red and Captive mounting screw green LEDs Alarm cable Temperature Temperature sensor sensor cable connector for the cable disconnected Temperature sensor with sensor removed PPT 3436 002 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 462 462 Chapter 17 Hardware procedures Figure 162 Cable connections inside a cooling unit NTHR51AA or NTHR52AA Red and green LEDs Temperature sensor Temperature sensor Temperature connector sensor PCB Power and Fan controller alarm cable module assembly Fuse F1 Power cable Captive Fan power mounting...
Page 463: Installing A Fanout Panel
Phillips screws to the panel mounting ears. See “A 12-port DS3 or E3 fanout panel” (page 464). • For fanout panel connections refer to 241-1501-200 Passport 15000, 20000 Hardware Description. Procedure steps Unpack the fanout panel from the container.
Page 464 464 Chapter 17 Hardware procedures Procedure job aid Figure 163 A 12-port DS3 or E3 fanout panel Stamped TOP...
Page 465: Installing A Fiber Management Unit
ﬁller panel covers the position where you want the ﬁber management unit (or units) to be installed. See the procedure “Removing a shelf ﬁller panel” (page 721). The 10-mm (3/8-in.) screws and the panel are no longer needed for this installation. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 466 466 Chapter 17 Hardware procedures Procedure steps At the front or rear of the NEBS 2000 frame or equivalent, locate where the top mounting holes of the ﬁber unit are to be on the 2 frame uprights. Count holes from the top or bottom (whichever is shorter) of the left and right uprights to ensure that a level installation.
Page 467 Chapter 17 Hardware procedures 467 Procedure job aid Figure 164 A dual-drawer ﬁber management unit NTHW50 Sliding drawer Mounting Sliding latch Openings for fiber cables PPT 3035 001 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 468: Installing A Kickplate
468 Chapter 17 Hardware procedures Installing a kickplate Install a kickplate to enclose the front or rear base of a NEBS 2000 frame. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53). • Use the kickplate that was installed on the frame at factory, as shown in the ﬁgure “A standard kickplate on the base of a NEBS 2000 frame”...
Page 469 A standard kickplate on the base of a NEBS 2000 frame KEPS hex nut Kick plate P0601382 Lock washer P0600895 Grounding cable NTRU0102 to connect to the frame Fixed stud Holes for air flow Captive screw PPT 3458 002 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 470: Installing A Kickplate Extension
470 Chapter 17 Hardware procedures Installing a kickplate extension Install a kickplate extension onto the base of a NEBS 2000 frame at its front or rear as part of enclosing a frame. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 471 KEPS hex nut P0601382 Kick plate Fixed stud extension Lock washer P0600895 Grounding cable NTRU0102 to connect to the frame Fixed stud Holes for air flow Captive screw PPT 3458 002 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 472 472 Chapter 17 Hardware procedures Figure 167 Orientation of a kickplate extension to the lower extension brackets Kickplate extension Extension hardware Captive screw PPT 3458 009 AE3 241-1501-240 5.2S2...
Page 473: Installing A Lower Cooling Unit
• a hand holds the fan end Facing the rear of the Passport 15000 or 20000 switch, insert the narrow end of the cooling unit between the uprights of the NEBS 2000 frame and along the top of the shelf assembly.
Page 474 474 Chapter 17 Hardware procedures Loosely fasten another screw through the other upper mounting-ear hole, then the bottom 2. While turning a screw, ensure that it is perpendicular to the hole to prevent cross-threading. Tighten all screws to snug plus a 1/4 turn. If any cable for the F1, F2, or F3 connectors on the front of the unit is unplugged, plug it in.
Page 475 Input power connections for A controller all controllers ESD jack Input power alarm cable A controller carriage Finger guard Power and alarm connectors Fan shroud PPT 2822 013 AF Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 476 476 Chapter 17 Hardware procedures Figure 169 A lower cooling unit NTHR51AB Chassis for a fan controller module (module removed) LED windows Anti-ESD jack Mounting ear bolt hole Finger For alarm cable guard grill D-sub connector For power connector B, Flat edge of lower cooling unit the middle fan...
Page 477 Fabric cover Fabric handle Fabric handle Alarm/BITS MAC address module module Fabric status LEDs Captive screw of fabric lever Fabric lever Captive screw ESD jack Air filter cover PPT 3087 009 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 478: Installing A Multiport Aggregate Device
Before connecting cables or turning on power, ensure that the device is properly grounded. Failure to provide a proper ground may result in electrical shock causing equipment damage or personal injury. For information, see 241-1501-200 Passport 15000, 20000 Hardware Description. 241-1501-240 5.2S2...
Page 479 Fasten the provided mounting ears to each side of the multiport aggregate device using 2 screws and ﬂat washers. See the ﬁgure “Installing mounting ears on a multiport aggregate device” (page 480). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 480 If you are installing the ﬁrst panel on the rack, connect the grounding wire (supplied separately by Nortel Networks) to the top right securing screw. If you are installing the lowest panel on the rack, secure the bottom of the grounding strip and a grounding wire to the rack with a screw.
Page 481 See the ﬁgure “Connecting power wires to the terminal connector” (page 482). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 482 482 Chapter 17 Hardware procedures Figure 172 Connecting power wires to the terminal connector PPT 3059 002 AA 10 Connect the terminal connectors to the terminal block for one of the power supplies (on the rear of the unit); connect the second cable to the other terminal block.
Page 483 • The SIG LED for link A (on the back) should be green if the cabling to the FP or termination panel is installed and the Passport switch is Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 484 484 Chapter 17 Hardware procedures powered. A green LED indicates the device detects the receive signal. If the FLT LED is red, the device has failed the self test and needs to be replaced. If the SYNC LOSS or AIS LEDs are lit, check the cabling to the device.
Page 485: Installing A Pim
The A and B LEDs of a PIM in a Passport 20000 are lit solid green when power is restored to them. Procedure job aid Refer to the ﬁgure “Connection points of the PIM cables” (page 488). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 486 486 Chapter 17 Hardware procedures Figure 174 A PIM NTPN15 of a Passport 20000 Status LEDs of A and B power input For PIM power input cable Captive screw PPT 3065 002 AA2 241-1501-240 5.2S2...
Page 487: Installing A Pim Cable
PIM is shown in the ﬁgure “Connection points of the PIM cables” (page 488). Plug the other end of the PIM cable into the BIP. Dress the cable slack and fasten with tie-wraps. Cut off the tie-wrap tails. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 488 488 Chapter 17 Hardware procedures Procedure job aid Figure 175 Connection points of the PIM cables Lower shelf Upper shelf B1.1 & B1.2 A2.4 & A2.5 B1.3 A2.3 B1.4 & B1.5 A2.1 & A2.2 A1.1 & A1.2 B2.4 & B2.5 A1.3 B2.3 A1.4 &...
Page 489: Installing A Power-And-Ground Cable Assembly
10-mm (3/8-in.) screws, as shown in the ﬁgure “The polyvalent power-and-ground assembly A0834143” (page 493). Put the screws and bar aside temporarily. Hold the power-and-ground assembly in the air so that: Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 490 490 Chapter 17 Hardware procedures • the rail is horizontal • the labels on the terminal blocks face you • the connected cables point downwards Have a helper hold the assembly behind the BIP where the strain relief bar was. For the ETSI assembly only, locate the terminal block on the right end.
Page 491 2-hole lug. 15 Finger-fasten the nuts back onto each stud. The nuts thread easily, so check for cross-threading or mismatched thread pitches if there is resistance. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 492 492 Chapter 17 Hardware procedures CAUTION Risk of damage to power connections The metal of the top stud of each pair is softer than the bottom lug because of increased electrical conductivity. Ensure that you do not overtighten either stud, nor leave one too loose.
Page 493 Mounting rail of the power-and-ground assembly Power input Rear frame cables upright Rear of BIP Strain-relief Cable Terminal Super Flex Insulation fastening block power boot screw input cable PPT 2997 005 AD2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 494 494 Chapter 17 Hardware procedures Figure 177 The ETSI power-and-ground assembly A0834149 Ground cable fastened behind the Mounting rail of the ETSI mounting bracket power-and-ground assembly Power input Rear frame cables upright Rear of BIP Strain-relief Cable Terminal Super Flex Insulation fastening block...
Page 495: Installing A Shasta 5000 Air-Flow Grill
The air-ﬂow grill is correctly positioned when each bottom hole of the mounting ears aligns with the second dimple in the frame upright that occurs above the top edge of the Passport 15000 or 20000 cooling unit. While holding the grill in position, fasten a thread-forming 10-mm (3/8-in.) hex-head screw from the kit through each the mounting ear into the frame uprights.
Page 496 496 Chapter 17 Hardware procedures Procedure job aid Figure 178 Location of the grill for a Shasta 5000 in a NEBS 2000 frame Self-tapping bolt into second dimple above top corner of Passport 15000 or 20000 Grill PPT 3074 001 AB 241-1501-240 5.2S2...
Page 497: Installing A Shasta 5000 Cable Management Assembly
10-mm (3/8-in.) hex-head screw through one mounting ear hole, then a second screw through a hole in the other mounting ear. Loosely fasten the remaining 2 screws. Tighten all screws to snug plus a 1/4-turn. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 498 498 Chapter 17 Hardware procedures Procedure job aid Figure 179 Location of the cable management assembly for a Shasta 5000 in a NEBS 2000 frame 16-slot cable organizer Self-tapping EIA screw PPT 3074 003 AB 241-1501-240 5.2S2...
Page 499: Installing A Shasta 5000 Filler Panel
ﬁgure “Location of the ﬁller panel for a Shasta 5000 in a NEBS 2000 frame” (page 500). Using four 10-mm (3/8-in.) screws, fasten the ﬁller panel to the frame uprights. Tighten all screws to snug plus a 1/4-turn. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 500 500 Chapter 17 Hardware procedures Procedure job aid Figure 180 Location of the ﬁller panel for a Shasta 5000 in a NEBS 2000 frame Filler panel Self-tapping EIA screw PPT 3074 004 AB 241-1501-240 5.2S2...
Page 501: Installing A Shasta 5000 Shelf Assembly
ﬁgure “Location of shelf hardware for a Shasta 5000 in a NEBS 2000 frame” (page 502). Move the Shasta 5000 shelf to the front of Passport 15000 or 20000 switch. Have 2 helpers lift and position the Shasta 5000 above the grill and between the uprights in the NEBS 2000 frame.
Page 502 Location of shelf hardware for a Shasta 5000 in a NEBS 2000 frame Front left adapter bracket Cable management bracket Self-tapping bolt Shasta 5000 shelf Front right adapter bracket Passport 15000 or 20000 shelf Self-tapping EIA screw through bottom left hole on bracket PPT 3074 002 AB2 241-1501-240 5.2S2...
Page 503: Installing A Shelf Assembly
You need a shelf assembly with one of the following PECs: — For a Passport 15000, an NTHW99CA with DS1timing — For a Passport 15000, an NTHW99DA with E1 balanced timing — For a Passport 15000, an NTHW99EA with E1 unbalanced timing —...
Page 504 504 Chapter 17 Hardware procedures Insert the shelf above the cooling unit and between the frame uprights. Do not let the shelf rest against the cooling unit. While holding the shelf, align its 16 screw holes (8 per vertical side) on the 2 mounting ears with the previous holes on the frame uprights or rack’s adapter brackets.
Page 505: Installing A Shelf Assembly Onto Adapter Brackets
Chapter 17 Hardware procedures 505 Installing a shelf assembly onto adapter brackets Install the shelf assembly onto the adapter brackets to place the Passport 15000 or 20000 into a 23-inch EIA rack or cabinet. Prerequisites CAUTION Risk of equipment damage and service loss by bent...
Page 506 506 Chapter 17 Hardware procedures Loosely fasten a thread-forming 10-mm (3/8-in.) hex-head screw from pack P0601478 through one of the top mounting-ear holes on one bracket, then another screw through the opposite bracket and hole. Loosely fasten a screw through one of the bottom mounting-ear holes on one bracket, then another screw on the opposite bracket and hole.
Page 507 Chapter 17 Hardware procedures 507 Procedure job aid Figure 182 An empty shelf assembly, front isometric view REAR Bolt holes on mounting ears Mounting ears FRONT PPT 2822 016 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 508 508 Chapter 17 Hardware procedures Figure 183 A shelf assembly in a 23-inch EIA rack, isometric front view Customer-supplied rack or cabinet Short right adapter bracket P0918824 Right front adapter bracket P0918822 Short left adaptor bracket P0918823 BIP chassis Screw P0601478 Orientation hole Mounting ear Shelf assembly...
Page 509: Installing A Shelf Filler Panel
2 holes marked on the frame uprights • the cut-ins at the sides of the panel surround the cable management brackets, that is, the panel does not overlap any bracket Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 510 510 Chapter 17 Hardware procedures While a helper holds the panel while the top 2 screws are fastened. While still holding the panel, loosely fasten a thread-forming 10-mm (3/8-in.) hex-head screw through each of the 2 holes so that the panel is supported.
Page 511 Figure 184 Location of the front shelf ﬁller panel Bolts holes in Front shelf the panel for filler panel mounting onto the front face of the frame uprights PPT 2822 021 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 512: Installing A Shelf-Based Bip
(page 53). • You need a BIP with one of the following PECs: — NT6C62 for a Passport 15000 — AP6C68 for a Passport 20000 • When installing the BIP in a rack other than a NEBS 2000 frame, a secondary grounding point is provided in the BIP chassis.
Page 513 The BIP, front view BIM for BIM for Alarm B1 power A1 power module input feed input feed Filler plates BIM captive screw cover Breaker Air flow space Captive screw PPT 2986 002 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 514: Installing A Shelf-Based Cooling Unit
• The shelf-based cooling unit is included in the shelf-based kits NTQS04 for a Passport 15000 or NTQH04 for a Passport 20000. To install the shelf-based cooling unit, you need this part: — NTHR52AA or NTHR52AB, Passport 15000 or 20000 upper cooling unit assembly •...
Page 515 Loosely fasten another screw through a lower mounting-ear hole on the opposite side of the unit, then the remaining 2 screws. Center the unit between the brackets and tighten all 4 screws to snug plus a 1/4 turn. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 516 516 Chapter 17 Hardware procedures Procedure job aid Figure 186 The upper cooling unit, front and rear views Front of cooling unit Power cables to fans Status LEDs Alarm B power ESD jack A power Temperature sensor Rear of cooling unit PPT 2986 004 AA 241-1501-240 5.2S2...
Page 517 Right adapter bracket P0918824 BIP chassis Screw P0601478 Orientation hole Shelf assembly Left front adaptor bracket P0918821 Cooling unit Cable management Screw P097F814 bracket P0879577 PPT 2999 001 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 518: Installing A Side Frame Panel, Extended Size
518 Chapter 17 Hardware procedures Installing a side frame panel, extended size Install an extended side frame panel to protect exposed cabling that runs up or down the side of a NEBS 2000 frame or as part of enclosing a frame. Prerequisites WARNING Risk of injury or equipment damage by dropping a...
Page 519 While holding the panel aligned in position (off the ﬂoor), loosely fasten a screw A0377259 and special washer A0377315 through a corner hole. Loosely fasten another screw and washer through the opposite corner hole so that the panel is evenly supported. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 520 520 Chapter 17 Hardware procedures Align and loosely fasten a screw and washer through each of the remaining 6 panel holes, starting at a bottom corner. If a door was installed, check for gaps or signiﬁcant misalignment between the nearest edge of the door and the panel. You can slightly re- position the panel to align with the door.
Page 521 Extended side panels, exploded view Screw and washer Screw cap Frame brackets P0876758 Bracket NTRU0371 Inside of the side panel Bandline cover Kickplate extension Outside of the extended side panel PPT 3458 009 AH Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 522 522 Chapter 17 Hardware procedures Figure 190 Installed extended side panels with a door Extended side panel Brandline cover LED for alarm status Extended side panel Door Kickplate extension PPT 3458 009 AG3 241-1501-240 5.2S2...
Page 523: Installing A Side Frame Panel, Regular Size
You need a helper to hold the side panel until it is fastened because it weighs approximately 13 kg (28 lbs) and its size can be awkward. • You need these tools: Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 524 524 Chapter 17 Hardware procedures — a step ladder to access the top of the 212.5 cm (7-ft.) NEBS 2000 frame — a screwdriver with a very large slotted bit to fasten the screws of the side panel — a light hammer to tap plastic caps onto the panel screws •...
Page 525 10 Align and loosely fasten a screw and washer through the remaining 6 panel holes, starting at a bottom corner. 11 Tighten all screws to snug plus a 1/4 turn. 12 Lightly tap a plastic cap onto each special washer. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 526 526 Chapter 17 Hardware procedures Procedure job aids Figure 191 Assembly of a side panel bracket NTRU0371, left and right, upper or lower PPT 2821 011 AC2 241-1501-240 5.2S2...
Page 527 Bracket for top of front or rear panel Top bracket assembly for side panel or end-of-aisle panel PPT 2820 050 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 528 528 Chapter 17 Hardware procedures Figure 193 Lower brackets for frame panels Bracket for bottom of front or rear panel Bracket for bottom of front or rear panel Bottom bracket assembly for side panel or end-of-aisle panel PPT 2820 050 AC 241-1501-240 5.2S2...
Page 529 Brackets from kits NTRU0128 and NTRU0365 to fasten a Screw cap panel over the extended cable management brackets Inside of side panel Extended cable management bracket Outside of side panel PPT 2821 011 AD Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 530 530 Chapter 17 Hardware procedures Figure 195 Side panel grounding cable Ground cable Top bracket assembly for side panel or end-of-aisle panel PPT 2820 050 AE 241-1501-240 5.2S2...
Page 531 Chapter 17 Hardware procedures 531 Figure 196 Installed front, rear, and side panels PPT 2821 011 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 532: Installing A Sparing Panel
See the procedure “Assembling sparing panel NTQS31” (page 249). Procedure steps At the Passport 15000 or 20000 switch, unpack the sparing panel from its container. Orient the sparing panel as shown in the ﬁgure “A 12-port DS3 or E3 one- for-six sparing panel NTQS31, fully assembled”...
Page 533 If the Spare path through the sparing panel was active before the panel was unpowered, it will become the active path again. The Main LED will light ﬁrst and then only the Spare LED. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 534 534 Chapter 17 Hardware procedures Procedure job aid Figure 197 A 12-port DS3 or E3 one-for-six sparing panel NTQS31, fully assembled Mounting holes for Connections Transmit monitor 21-inch wide frame from network coax connector Coax connector Mounting holes for 19-inch wide frame Connections Cover D-sub...
Page 535: Installing A Strain-Relief Bar
(3/8-in.) hex-head screw from pack P0601478 through each upper mounting-ear hole. Loosely fasten the remaining 2 screws. Center the bar and tighten all 4 screws to snug plus a 1/4 turn. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 536: Installing A Temperature Sensor Bracket Assembly
NEBS 2000 frame or other mounting apparatus. • You must the install the temperature sensor bracket when you have these hardware kits: — upper shelf upgrade NTQS03 for Passport 15000 or NTQH03 for Passport 20000 — shelf-based NTQS04 for Passport 15000 or NTQH04 for Passport 20000...
Page 537 Route the rest of the cable assembly to the right side of the rack and down to the rear of the cooling unit. Leave it hanging loosely for now. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 538 538 Chapter 17 Hardware procedures Procedure job aid Figure 198 A temperature sensor bracket assembly NTHR68AA for a cooling unit NTHR52AA Temperature sensor Mounting ear Temperature sensor hole assembly A0647397 Press-fit connector Bracket assembly NTHR68AA Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AA2...
Page 539 A temperature sensor bracket assembly NTHR68AB for a cooling unit NTHR52AB Temperature sensor Mounting ear Temperature sensor hole assembly A0521944 Press-fit connector Bracket assembly NTHR68AB Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 540 540 Chapter 17 Hardware procedures Figure 200 Location of the temperature sensor bracket assembly on a NEBS 2000 frame or a rack Space for airflow Input power cable strain- relief bar Temperature sensors PPT 2986 001 AA 241-1501-240 5.2S2...
Page 541 Figure 201 Location of the temperature sensor bracket assembly on a 23-inch wide EIA rack Adapter bracket P0918824 Bolt P0601478 Strain-relief bar Temperature sensor bracket mounting ear PPT 3000 001 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 542: Installing A Temperature Sensor For An Upper Cooling Unit
542 Chapter 17 Hardware procedures Installing a temperature sensor for an upper cooling unit Install an upper cooling unit temperature sensor to restore optimum cooling and to reduce the rpm of the fans to normal speed. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 543 7012 0051 with FANFAIL to clear Procedure job aid Figure 202 Location of the temperature sensors on a bracket assembly Space for airflow Input power cable strain- relief bar Temperature sensors PPT 2986 001 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 544 544 Chapter 17 Hardware procedures Figure 203 A temperature sensor on the bracket assembly NTHR68AA for a cooling unit NTHR52AA Temperature sensor Mounting ear Temperature sensor hole assembly A0647397 Press-fit connector Bracket assembly NTHR68AA Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AA2...
Page 545 A temperature sensor on the bracket assembly NTHR68AB for a cooling unit NTHR52AB Temperature sensor Mounting ear Temperature sensor hole assembly A0521944 Press-fit connector Bracket assembly NTHR68AB Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 546: Installing A Temperature Sensor Inside A Lower Cooling Unit
546 Chapter 17 Hardware procedures Installing a temperature sensor inside a lower cooling unit Install a lower (rear) cooling unit temperature sensor to restore optimum cooling and to reduce the rpm of the fans to normal speed. Prerequisites WARNING Risk of injury or equipment damage by electricity While installing a temperature sensor inside a cooling unit, less than -48/-60 V dc is still live on the controllers and other two fans.
Page 547 Verify the operation of the replaced sensor by waiting • for the fan LED to change from lit red to lit green • a few minutes to hear the fans reduce rpm Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 548 548 Chapter 17 Hardware procedures • for the software alarm 7012 0051 with FANFAIL to clear Procedure job aid Figure 205 Location of the temperature sensors inside a lower cooling unit NTHR51AA Temperature sensor Temperature sensor PCB Temperature sensor cables PPT 3380 001 AA 241-1501-240 5.2S2...
Page 549 LED cable Fan controller module Alarm cable Temperature sensor cable Alarm cable Temperature sensor Power cable LED cable Fan power cable Power input connector Captive mounting screw PPT 3436 002 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 550 550 Chapter 17 Hardware procedures Figure 207 Location of the temperature sensors inside a lower cooling unit NTHR51AB Red and green LEDs LED cable Fan controller module Alarm cable Temperature sensor cable Alarm cable Temperature sensor Power cable LED cable Fan cable Captive mounting screw PPT 3436 002 AA...
Page 551: Installing A Timing Cable Adaptor Ntpn81
• The balun cable connection is designed for common bond grounding. The cable is always grounded on a Passport 15000 or 20000 unless you alter it for the receive (Rx) end of the connection. The transmit (Tx) end of the connection is ungrounded for a Passport 15000 or 20000 because that connection is unused.
Page 552 552 Chapter 17 Hardware procedures Procedure steps At the alarm/BITS module, plug the male D-sub connector of the cable into the connector labelled J3. Fasten the 2 small slotted screws of the D-sub connector to the alarm/BITS module. Tighten to snug plus a 1/5 turn. At the other end of the cable, plug the RJ-45 connector into the model 460 adapter.
Page 553 Passport 15000 or 20000 BITSTXAP BITS transmit BIT A, positive BITSRXAP BITS receive BIT A, positive BITSTXAN BITS transmit BIT A, negative BITSRXAN BITS receive BIT A, negative Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 554: Installing A Timing Cable Ds1 Wire-Wrap Nthw75
NTHW75” (page 557). • The external sync wire-wrap cable assembly NTHW75 can only be used with the DS1 alarm/BITS module NTHW76 for Passport 15000 or NTPN78 for Passport 20000. • You need a driver for the 10-mm (3/8-in.) hex screws that has at least a 10-cm (4-in.) reach to get past the terminal block.
Page 555 Wiring pinout for J4 of cable assembly NTHW75 Wire Wire color DB9 connector Description of Termination wrap A0329608 signal required? black BITSRXAP BITS I/F receive +(pos) black and red 9 BITSRXAN BITS I/F receive -(neg) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 556 ﬁgure “A timing cable assembly NTHW75” (page 557) The range of DS1 signal strengths are identiﬁed in 241-1501-200 Passport 15000, 20000 Hardware Description . Depending on the length of cable from the site source, you many need a thicker gauge cable to provide adequate signal strength.
Page 557 Pairs are to remain twisted throughout routing 73.66 cm (29 in.) Terminal cover retaining nut Shield Wire-wrap Ring 9.14 cm (3.6 in.) Pin identifier for signal designations PPT 3111 001 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 558: Installing A Timing Cable For E1 Unbalanced Nthr75
558 Chapter 17 Hardware procedures Installing a timing cable for E1 unbalanced NTHR75 Install a timing cable assembly for E1 unbalanced in Passport 15000 to connect an E1 unbalanced timing signal from the site source to the alarm/BITS module with PEC NTHR14.
Page 559 Chapter 17 Hardware procedures 559 Procedure job aid Figure 210 An inline EMI ﬁlter on a connector of an E1 alarm/BITS module in a Passport 15000 Narrow D-sub shield (casing) D-sub connector of the cable assembly EMI filter Fastening screw...
Page 560 560 Chapter 17 Hardware procedures Figure 211 A timing cable assembly NTHR75 46 cm (18 inches) Fastening Labels identifying screw the E1 connections to the timing source Pin A1 36 cm (14 inches) Label of Fastening Pin A2 part number screw BNC (coax) connector...
Page 561: Installing A Top Cover Onto A Frame Bracket
ﬁgures: • “Top cover and mounting brackets with door catch” (page 564) • “Top cover and mounting brackets with door hinge” (page 565) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 562 If the LED does not light, press the cable connections together at both ends of the cable NTHW66 and press the button again. If the LED still does not light, contact your Nortel Networks sales representative. 241-1501-240 5.2S2...
Page 563 LED of shelf status for brandline cover Brandline NTPN52 cover Lock washer P0600895 Pozidriv Extension screw mounting P0600060 bracket PPT 3458 004 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 564 564 Chapter 17 Hardware procedures Figure 213 Top cover and mounting brackets with door catch Frame bracket P0876758 Cable from the LED to the BIP Opening at rear for the frame ground cable Fastened to the top-most holes of the front or rear frame uprights LED of shelf status for...
Page 565 LED of shelf status (only for brandline cover Brandline NTPN52) cover Lock washer P0600895 Pozidriv screw P0600060 Lock washer P0600895 Pozidriv screw P0600060 Extension Door hinge mounting bracket PPT 3458 004 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 566 566 Chapter 17 Hardware procedures Figure 215 Paths of the LED cable NTHW66 to the front and rear of a NEBS 2000 frame Bird's eye view of the top of the frame LED window Cable NTHW66 Side view of the Space between the BIP top of the frame and the bottom of the frame top...
Page 567 Chapter 17 Hardware procedures 567 Figure 216 Path of the LED cable NTHW66 passing through the bottom of the top frame bracket NTHW66 to J3 Illuminated brandline cover PPT 3458 018 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 568: Installing A Top Frame Bracket Onto A Nebs 2000 Frame
568 Chapter 17 Hardware procedures Installing a top frame bracket onto a NEBS 2000 frame Install a top frame bracket onto the front or rear of a NEBS 2000 frame to enable mounting a brandline cover (illuminated or not) or a top cover and optional upper door hardware.
Page 569 (page 571) • Do this procedure before the installation procedure “Grounding the NEBS 2000 frame” and before “Powerup of a Passport 15000 or 20000” in NTP 241-1501-240. Procedure steps When any ground cables are already fastened to the top of the frame, switch off the power sources to all equipment in the frame.
Page 570 570 Chapter 17 Hardware procedures Fasten the mounting ears to the frame using four 10-mm (3/8-in.) screws P0601478. Pass the frame ground cable through the opening in the side of the top frame bracket, as shown in the ﬁgure “Locations of installed brandline covers and top frame brackets”...
Page 571 Chapter 17 Hardware procedures 571 Figure 218 Locations of installed brandline covers and top frame brackets Bracket P0876758 Illuminated brandline cover Frame upright with silver grounding strip PPT 3458 009 AD3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 572: Installing Adapter Brackets Onto A Shasta 5000
572 Chapter 17 Hardware procedures Installing adapter brackets onto a Shasta 5000 Install adaptor brackets onto a Shasta 5000 to prepare it for mounting onto the NEBS 2000 frame. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 573 Cable management bracket Self-tapping bolt Shasta 5000 shelf Front right adapter bracket Passport 15000 or 20000 shelf Self-tapping EIA screw through bottom left hole on bracket PPT 3074 002 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 574: Installing An Fp
(page 53). • The list of FPs supported by this procedure are in the chapter “Field replaceable units” in 241-1501-200 Passport 15000, 20000 Hardware Description. Procedure steps If there is a blank processor card in the slot where the FP is to be installed, remove it according to “Removing a blank processor card”...
Page 575 4. When a latch does not sit ﬂush after a second attempt, abort the seating and contact your next higher level of technical support. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 576 576 Chapter 17 Hardware procedures Procedure job aid Figure 220 Open card latches on a CP, FP, or blank processor card Card latches Tabs that release the card from the fully seated position PPT 2822 012 AC3 241-1501-240 5.2S2...
Page 577 Closed card latches on a CP, FP, or blank processor card Tabs that lever the card into the fully seated position Card latches Tabs that lever the card into the fully seated position PPT 2822 012 AD Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 578: Installing An Illuminated Brandline Cover
Installing an illuminated brandline cover Install an illuminated brandline cover onto a top frame bracket at the front or rear of a NEBS 2000 frame to extend the Passport 15000 or 20000 status indicators when enclosing the frame with doors.
Page 579 When connecting to a front-mounted brandline cover, route the cable up through the rectangular opening in the bottom of the top frame bracket, as shown in the ﬁgures “A top frame bracket P0876758, underside view” Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 580 If the LED does not light, press the cable connections together at both ends of the cable NTHW66 and press the button again. If the LED still does not light, contact your Nortel Networks support representative. 241-1501-240 5.2S2...
Page 581 Side view of the Space between the BIP top of the frame and the bottom of the frame top LED window 8-pin connector to J3 Rear of BIP PPT 3458 015 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 582 582 Chapter 17 Hardware procedures Figure 223 Path of the LED cable NTHW66 passing through the bottom of the top frame bracket NTHW66 to J3 Illuminated brandline cover PPT 3458 018 AA2 241-1501-240 5.2S2...
Page 583 Figure 224 A top frame bracket P0876758, underside view Bottom Open rectangle at rear Opening for the door ground cable and LED cable to pass through Mounting ear PPT 3458 020 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 584 584 Chapter 17 Hardware procedures Figure 225 An extension mounting bracket P0995495 Threaded hole Pozidriv screw Threaded hole for P0600060 the captive screw of the brandline cover Lock washer P0600895 Holes for screws to pass through to a door hinge from the other side catch PPT 3458 003 AA4 241-1501-240 5.2S2...
Page 585 LED of shelf status for brandline cover Brandline NTPN52 cover Lock washer P0600895 Pozidriv Extension screw mounting P0600060 bracket PPT 3458 004 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 586 586 Chapter 17 Hardware procedures Figure 227 An illuminated brandline cover and mounting brackets P0995495 with a door catch Frame bracket P0876758 Cable from the LED to the BIP Opening at rear for the frame ground cable Fastened to the top-most holes of the front or rear frame uprights LED of shelf...
Page 587 LED of shelf status (only for brandline cover Brandline NTPN52) cover Lock washer P0600895 Pozidriv screw P0600060 Lock washer P0600895 Pozidriv screw P0600060 Extension Door hinge mounting bracket PPT 3458 004 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 588: Installing An Sfp Optical Module
588 Chapter 17 Hardware procedures Installing an SFP optical module Install a small-form pluggable (SFP) optical transceiver module into an optical FP socket (port) to use a speciﬁc type of interface connector. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 589 The edge of the end of the module with the pair of connector openings should be almost ﬂush with the surface of the faceplate. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 590 590 Chapter 17 Hardware procedures Procedure job aid Figure 229 A typical SFP optical module Open end is not shown For LC small form connector Plugs into Bale latch FP faceplate (optical module socket) Compression spring To close latch PPT 3301 002 AA2 241-1501-240 5.2S2...
Page 591 Orientation to install an SFP module in an NTHW49 Status LEDs LED windows Fiber hood Upper card latch Optical module Optical module sockets Hood captive screw Lower card Cable guides latch PPT 3301 003 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 592: Installing An Upper Cooling Unit
• a hand holds the fan end Facing the rear of the Passport 15000 or 20000 switch, insert the narrow end of the cooling unit between the uprights of the NEBS 2000 frame and above the lower (rear) cooling unit.
Page 593 LED. 14 Pack the removed cooling unit in the container from the replacement unit. Ensure that you change the PEC on the container to match the PEC on the unit. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 594 594 Chapter 17 Hardware procedures Procedure job aid Figure 231 An upper cooling unit NTHR52AA Captive screw of controller Temperature (same location in upper and lower units) sensor PCB Temperature sensor ESD pad Temperature sensor LED cables Temperature sensor PCB Temperature sensor cables Input power...
Page 595 Fan power cable Red and Captive mounting screw green LEDs Alarm cable Temperature Temperature sensor sensor cable connector for the cable disconnected Temperature sensor with sensor removed PPT 3436 002 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 596 596 Chapter 17 Hardware procedures Figure 233 Location of an upper (front) cooling unit Front (upper) ESD jack cooling unit Cage Cards Cable Passport management model identifier channel, cover closed Cage Cards ESD jack Cable management channel, cover open Kickplate Captive screw PPT 2819 013 AB2 241-1501-240 5.2S2...
Page 597: Installing Cable Management Brackets
The cable management brackets to mount a shelf onto a 23-inch wide rack are included in switch hardware packages NTQS04 for a Passport 15000 or NTQH04 for a Passport 20000. To install cable management brackets, you need these parts: — 2 metal cable management brackets (part number P0879577) —...
Page 598 598 Chapter 17 Hardware procedures Procedure job aid Figure 234 Mounted cable management brackets onto rear adapter brackets Boot clamp Insulation boot Screw P097F814 Right adapter bracket P0918824 Strain-relief bar Orientation holes Temperature sensor bracket Bolt P0601478 Cable management bracket PPT 3000 001 AA2 241-1501-240 5.2S2...
Page 599: Installing Emi Filters On The Alarm/Bits Module
Procedure steps Examine the ﬁgure “An EMI ﬁlter on an alarm/BITS connector of a Passport 15000” (page 600) to see how the EMI ﬁlters are to be ﬁtted to the alarm/BITS module connector. Inject Loctite RD112D06 into the threaded standoffs on the J3 and J4 connectors.
Page 600 600 Chapter 17 Hardware procedures Procedure job aid Figure 235 An EMI ﬁlter on an alarm/BITS connector of a Passport 15000 Narrow D-sub shield (casing) D-sub connector of the cable assembly EMI filter Fastening screw D-sub fastened to the alarm/BITS...
Page 601: Installing Extended Cable Management Brackets
Unfasten the 6-mm (15/64-in.) hex-head screws of each cable bracket up the front and put the brackets aside. Also put the screws and washers aside for re-use. Leave the cables connected and hanging loosely. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 602 602 Chapter 17 Hardware procedures See the ﬁgures “Cable management bracket kits on a frame” (page 603) and “Cable management extended brackets on a frame” (page 604). Observe the orientation and spacing of the four brackets on the side. Position the cable bracket the way it is in the ﬁgure so that the ﬂat surface is against the frame upright and the arms extend outwards from the frame the 2 holes in the bracket align with the holes along the side of the...
Page 603 Chapter 17 Hardware procedures 603 Procedure job aid Figure 236 Cable management bracket kits on a frame From NTRU0366 NTRU0369 NTRU0368 From NTRU0365 From NTRU0366 From NTRU0128 PPT 2820 050 AD Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 604 604 Chapter 17 Hardware procedures Figure 237 Cable management extended brackets on a frame Cable extension bracket at front of frame PPT 2820 048 AA 241-1501-240 5.2S2...
Page 605: Installing Fiber Cables Through The Fiber Management Unit
— route each cable into a tray at the rear corner and exit the same corner (the trays are symmetrical to accommodate left and right access at the rear) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 606 A ladder-rackable ﬁber cable will not likely ravel onto a tray because either the cable is too stiff (cannot meet the required bend radius) or its diameter is too thick. Supported ﬁber cable speciﬁcations for the unit are identiﬁed per FP type in 241-1501-200 Passport 15000, 20000 Hardware Description. Procedure steps Measure the exact path that the ﬁber cable is intended to be routed from...
Page 607 17 Repeat for each ﬁber cable that must pass through the ﬁber unit drawer. 18 Bundle the ﬁber cable slack outside the drawer using the provided curlie ties. There are 4 curlie ties per drawer. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 608 608 Chapter 17 Hardware procedures 19 Slowly close the drawer to test the slackness of the cable cluster. Closure is indicated by a click sound and the faceplate is ﬂush with the other drawer’s faceplate. Adjust the slackness of any cable showing tension. Procedure job aid Figure 238 A dual-drawer ﬁber management unit NTHW50...
Page 609 Sliding spool Mounting Sliding Curly drawer ties Openings for fiber cables Sliding latch PPT 3035 001 AC Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 610: Installing Front Adapter Brackets
• The front adapter brackets for mounting a shelf onto a 23-inch wide rack are included in switch hardware packages NTQS04 for a Passport 15000 or NTQH04 for a Passport 20000. To install front adapter brackets, you need these parts: —...
Page 611 Procedure job aid Figure 240 A front adapter bracket Fasten to the front uprights of a 23-inch EIA frame For Passport hardware to fasten to At the top PPT 2987 002 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 612: Installing Front Or Rear Frame Panels
612 Chapter 17 Hardware procedures Installing front or rear frame panels Install the front or rear panels on a NEBS 2000 frame to protect and hide the cable installations up and down the sides. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 613 15 Repeat step 12 to step 14 for the remaining panels so that 2 are installed on the front of the frame and 2 on the rear. 16 Fasten the ﬁller (P0902816) as shown using the 2 provided thread- forming 6-mm (15/64-in.) hex-head screws. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 614 614 Chapter 17 Hardware procedures Procedure job aid Figure 241 Location of front and rear panels, exploded view Front or rear panel PPT 2821 011 AE 241-1501-240 5.2S2...
Page 615 Bracket for top of front or rear panel Top bracket assembly for side panel or end-of-aisle panel PPT 2820 050 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 616 616 Chapter 17 Hardware procedures Figure 243 Lower brackets for frame panels Bracket for bottom of front or rear panel Bracket for bottom of front or rear panel Bottom bracket assembly for side panel or end-of-aisle panel PPT 2820 050 AC 241-1501-240 5.2S2...
Page 617 Chapter 17 Hardware procedures 617 Figure 244 Installed front, rear, and side panels PPT 2821 011 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 618: Installing Grounding Tape On Rack Uprights
618 Chapter 17 Hardware procedures Installing grounding tape on rack uprights Install grounding tape on the front faces of a rack to ensure a proper grounding connection for all hardware parts fastened to the rack. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 619: Installing High-Density Cable Management Brackets
You need these parts: — 34 plastic brackets (part number P0937935) — 2 thread-forming 10-mm (3/8-in.) hex-head screws per bracket • See 241-1501-205 Passport 15000, 20000 Site Requirements and Preparation Guide to determine whether your cabling requirements are high-density. •...
Page 620 620 Chapter 17 Hardware procedures Loosely fasten each pair of plastic cable management brackets back onto the front uprights using their previous screw holes. See the ﬁgure “High- density cable management brackets installed on a NEBS 2000 frame” (page 621). Tighten all front cable management bracket screws to snug plus a 1/4 turn.
Page 621 ESD jack Cable bracket for FPs CP slot Cable bracket for FPs Cable management channel Power cable opening from under frame Power cable channel Kickplate from floor PPT 3410 001 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 622: Installing Nebs 2000 Frame-To-Eia Adapter Brackets
622 Chapter 17 Hardware procedures Installing NEBS 2000 frame-to-EIA adapter brackets Install NEBS 2000 frame-to-EIA adaptor brackets to the uprights of a NEBS 2000 frame to allow 19-inch wide equipment to be mounted in the 21-inch wide NEBS 2000 frame. Prerequisites •...
Page 623 17 Fasten 10 more screws through the adapter bracket into the uprights, 5 per side. Tighten all screws to snug plus a 1/4-turn. 18 Re-install the cable management brackets in their original positions. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 624: Installing Short Adapter Brackets On The Rear Of The Rack
(page 53). • The short adapter brackets are included in switch hardware kits NTQS04 for a Passport 15000 or NTQH04 for a Passport 20000. To install short adapter brackets, you need these parts: — 12 left short adapter brackets (P0918823) —...
Page 625 Procedure job aid Figure 247 A short adapter bracket For Passport hardware to fasten to At the top Fastened to the rear uprights of a 23-inch EIA frame PPT 2987 001 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 626 626 Chapter 17 Hardware procedures Figure 248 A shelf assembly of a Passport 15000 in a rack, rear view Cable Customer-supplied management frame or rack bracket Cable management bracket Thermal sensor Strain relief Orientation holes bar P0911881 Screw P097F814 Right adapter...
Page 627 Screw P097F814 Right adapter bracket P0918824 MAC address module Screw P0601478 For a fabric Screw P0601478 Alarm/BITS module Cover of air filter Fabric cover Rear of cooling unit PPT 2999 002 AB3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 628: Installing Short Adapter Brackets On The Front Of The Rack
Installing short adapter brackets on the front of the rack Install short adapter brackets on the front uprights of a 23-inch EIA rack to maintain the cable path to the top of the rack for a Passport 15000 or 20000. Prerequisites •...
Page 629: Levelling The Frame Or Frame Pair
ﬁngers cannot turn the shaft, use an 8-cm (5/16- in.) hex driver at the top of the threaded shaft. After the levelers touch the ﬂoor, turn each with the hex driver 1/8 turn clockwise. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 630 630 Chapter 17 Hardware procedures Procedure job aid Figure 250 Location of the frame levelers and anchor openings Frame base Frame leveler foot Weldnut of leveler foot Oval anchor opening PPT 2819 002 AB 241-1501-240 5.2S2...
Page 631: Locking Or Unlocking A Door On A Nebs 2000 Frame
Pull on each corner of the door on the lock side to ensure that the catches have engaged. Lock the door by turning the key clockwise until it is vertical. Store the door keys according to your company’s security policies. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 632 632 Chapter 17 Hardware procedures Procedure job aid Figure 251 A lockable vented door NTRU0423, outside view Upper hinge Direction of Door handle twist to disengage door catches Outside of the door Holes for air flow Key lock in Direction of unlocked position lifting the handle prior to twisting...
Page 633: Loading Cards In Sequence With Software
If the LED stays red, remove the CP and use a ﬂashlight to inspect the pins inside the slot at the backplane. If any are bent, contact your local Nortel Networks support representative. If none are bent, gently insert a replacement CP and observe the LED cycle again.
Page 634 PCR software version. Procedure job aid For the locations of the status LEDs, refer to these ﬁgures: • “A fabric of a Passport 15000, rear view” (page 437) • “A fabric of a Passport 20000, rear view” (page 443) •...
Page 635: Making A Bits Cable
Lay the wires from the timing source up to the connectors J3 and J4 on the alarm/BITS module at the rear of the Passport 15000 or 20000. Route the wires up or down the right side of the frame against the cable management brackets.
Page 636 636 Chapter 17 Hardware procedures 10 Strip 3 mm (1/8 in.) off both ends of the two pieces of wire and off the Passport 15000 or 20000 end of the timing wire pair. Twist the exposed wire ends, and dip the twists in ﬂux.
Page 637 BITS interface) reference B (or 2) or A (or 1), positive (for unbalanced means signal) no connection no connection no connection no connection no connection no connection no connection no connection no connection Note: E1 unbalanced uses D-sub coax cables. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 638 638 Chapter 17 Hardware procedures Figure 252 D-sub pinout for J3 and J4 BITS cables for DS1 or E1 balanced pin numbers Ground To site’s BITSRXN (or BITSRX ring) clock distribution BITSRXP (or BITSRX tip) panel PPT 2819 010 AD 241-1501-240 5.2S2...
Page 639: Moving A Frame Into Its Anchoring Position
Sie nicht unter das Gestell. Zum Bewegen des Gestells sind mindestens vier Personen erforderlich. Ein Gestell mit einem Passport 15000 oder 20000 wiegt ca. 330 kg und mit zwei Passport-Einheiten ca. 490 kg. Tragen Sie zu Ihrem zusätzlichen Schutz Sicherheitsschuhe mit Stahlkappen und grifﬁgen Sohlen.
Page 640 640 Chapter 17 Hardware procedures frame of the cart rests on top of the secondary wheels (see insert) to ensure that the weight of the load keeps the wheels in position, and that no wheels pivot. Another name for a fridge cart is appliance cart. Using a fridge cart to move the frame means it can —...
Page 641 Procedure job aid Figure 253 Fridge cart to move a NEBS 2000 frame Cart chassis rests on top of secondary wheel apparatus Wrap-around strap Primary wheel, non-pivoting Secondary wheels PPT 2820 002 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 642: Packing A Processor Card Or Module
A Passport 15000 or 20000 antistatic wrist strap has part number A0378999. Work near the Passport 15000 or 20000 switch so that you can reach the package while wearing a wrist strap that is plugged into an ESD jack on the switch hardware.
Page 643: Placing The Nebs 2000 Frame Onto The Footprint
Gestell. Die Einheit muß mit vier Personen von der Transportpalette genommen werden. Ein Gestell wiegt mit einem Passport 15000 or 20000 ca. 420 kg, mit zwei Passport-Einheiten ca. 610 kg. Tragen Sie zu Ihrem zusätzlichen Schutz Sicherheitsschuhe mit Stahlkappen.
Page 644 644 Chapter 17 Hardware procedures Procedure steps Place the isolator pad (footprint template) on the footprint marked on the ﬂoor and align the two. The isolator pad helps insulate the NEBS 2000 frame from electrical current. Tape the isolator pad to the ﬂoor to keep it from moving when the frame is placed on it.
Page 645: Powering Down A Bim
Trennschalter oder den Sicherungssteckplatz mit Klebeband ab. Das Klebeband signalisiert, daß er/sie manuell ausgeschaltet und nicht vom System ausgelöst wurde. Damit verhindern Sie eine versehentliche Aktivierung der Stromversorgung, besonders beim Hantieren mit Netzkabeln. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 646 LEDs are lit on: • both CPs and all FPs at the front • the 2 fabrics at the rear • the 4 PIMs at the rear of a Passport 20000 (a Passport 15000 does not have PIM LEDs) 241-1501-240 5.2S2...
Page 647 Alarm input feed input feed module BIM for B2 BIM for A2 Breaker Cover of BIM Top of shelf Air flow Captive screw captive screws assembly space PPT 2820 011 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 648: Powering Up A System Of Ac Rectifiers
On the front of the controller, set the toggle switch to VOLTS. A nominal reading at startup for the Passport 15000 or 20000 is around -52 V. A reading below -46 V or above -59.5 indicates a problem. 241-1501-240 5.2S2...
Page 649 Front Access Power System Detailed Installation Guidelines and Procedures Manual. Trouble-shoot and replace any MFA150 hardware part that is not supplying a nominal range of power to the Passport 15000 or 20000. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 650: Preparing The Nebs 2000 Frame For Installing Adapter Brackets
21-inch wide NEBS 2000 frame. Procedure steps When a NEBS 2000 frame has a Passport 15000 or 20000 switch installed in it, cable management brackets are installed on the front of the frame uprights, on the side of the uprights near the front, or both. If any brackets are on the front surface of the frame uprights, record their location and whether their arms point frontwards or rearwards.
Page 651 Location of shelf hardware for a Shasta 5000 in a NEBS 2000 frame Front left adaptor bracket Cable management bracket Self-tapping bolt Shasta 5000 shelf Passport 15000 or 20000 shelf Self-tapping EIA screw through bottom left hole on bracket PPT 3074 002 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 652: Removing A Bim
You must be familiar with “Safety considerations and best practices” (page 53). • Removing a BIP BIM causes hardware parts in the Passport 15000 or 20000 switch to lose their backup power when its mate BIM remains powered. While one BIM of a pair is disengaged, the software reports major alarms for the shelf and cooling unit powered by that BIM.
Page 653 If you are upgrading a pair of BIMs, repeat step 4 to step 7 for the mate BIM. For example, BIMs A2 and B2 are mates shown in the ﬁgure “Locations of modules in a BIP” (page 654). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 654 654 Chapter 17 Hardware procedures Procedure job aid Figure 256 Locations of modules in a BIP May be covered BIM for BIM for Alarm by filler plate B1 power A1 power module input feed input feed BIM for B2 BIM for A2 Breaker BIM cover of Air flow space...
Page 655: Removing A Bip
Chapter 17 Hardware procedures 655 Removing a BIP Remove a BIP to replace it for a failure or to upgrade a NEBS 2000 frame with a Passport 15000 to accommodate a Passport 20000. Prerequisites CAUTION Risk of equipment damage from dropping The various BIPs weigh up to about 16 kg (36 lbs).
Page 656: Removing A Bip Alarm Module
656 Chapter 17 Hardware procedures Removing a BIP alarm module Remove a BIP alarm module to replace it due to a failure or to enable safe removal of the BIP. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 657 Chapter 17 Hardware procedures 657 Procedure job aid Figure 257 Location of a BIP alarm module Alarm module status LEDs LED test button ACO button Status LEDs PPT 2819 015 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 658: Removing A Bits Cable
At the rear of the frame, locate the alarm/BITS module. See the ﬁgure • “Location of the alarm/BITS module and cable connections in a Passport 15000” (page 660) • “Location of the alarm/BITS module and cable connections in a Passport 20000” (page 661) Record which cable connects to which J number.
Page 659 Chapter 17 Hardware procedures 659 • Id: 010000F0 Rel: Lp/0 • Com: The cooling unit exhaust air temperature exceeds the speciﬁc range. • Int: 1/0/2/24083; pcsShelfMgr.cc; 722; PCR2.3.73 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 660 660 Chapter 17 Hardware procedures Procedure job aid Figure 258 Location of the alarm/BITS module and cable connections in a Passport 15000 J4 for BITS cable J3 for BITS cable J2 for alarm cable to cooling unit J1 for alarm cable to BIP...
Page 661 B4 and B5 J4 for BITS cable J3 for BITS cable Captive screw J2 for alarm cable to cooling unit J1 for alarm cable to BIP Handle PPT 3087 009 AE Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 662: Removing A Blank Processor Card
A blank processor card has PEC NTHR64 and is labeled with BLANK on the faceplate. Procedure steps At the front of the Passport 15000 or 20000, locate the blank card to be removed. See the ﬁgure “Locations of FPs” (page 753). Blank cards are labeled with BLANK.
Page 663: Removing A Brandline Cover From A Top Frame Bracket
P0995495 without door hardware” (page 665). A 1/4 turn counter- clockwise disengages each screw. Put the cover aside for re-use with another NEBS 2000 frame, or the rear of the same frame. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 664 664 Chapter 17 Hardware procedures Procedure job aids Figure 260 Locations of installed brandline covers and top frame brackets Bracket P0876758 Illuminated brandline cover Frame upright with silver grounding strip PPT 3458 009 AD3 241-1501-240 5.2S2...
Page 665 LED of shelf status for brandline cover Brandline NTPN52 cover Lock washer P0600895 Pozidriv Extension screw mounting P0600060 bracket PPT 3458 004 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 666: Removing A Brandline Cover, Illuminated, From A Top Frame Bracket
666 Chapter 17 Hardware procedures Removing a brandline cover, illuminated, from a top frame bracket Remove a top cover from a NEBS 2000 frame bracket at the front or rear of a frame to upgrade it as part of enclosing the frame with doors or to re-deploy the enclosure hardware.
Page 667 Side view of the Space between the BIP top of the frame and the bottom of the frame top LED window 8-pin connector to J3 Rear of BIP PPT 3458 015 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 668 668 Chapter 17 Hardware procedures Figure 263 Path of the LED cable NTHW66 passing through the bottom of the top frame bracket NTHW66 to J3 Illuminated brandline cover PPT 3458 018 AA2 241-1501-240 5.2S2...
Page 669 LED of shelf status for brandline cover Brandline NTPN52 cover Lock washer P0600895 Pozidriv Extension screw mounting P0600060 bracket PPT 3458 004 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 670: Removing A Cp
15000, 20000 Conﬁguration Guide. Procedure steps At the front of the Passport 15000 or 20000, locate the CP to be removed. The slot numbers are labeled on the shelf below the cards. To ensure that proper connection of cables at the faceplate, verify that each cable has a label matching the faceplate receptacle label or that its connector is a unique size and shape for that its receptacle.
Page 671 5 kg (11 lbs). Put the CP aside onto its original packaging. Packing it after the replacement CP is installed minimizes the amount of time the CP is out of service. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 672: Removing A Door
672 Chapter 17 Hardware procedures Removing a door Remove a door from a NEBS 2000 frame to access equipment inside the frame or as part of re-deploying door hardware. Prerequisites WARNING Risk of injury or equipment damage by dropping a door The size and weight of a door can make it awkward for one person to handle it safely while attempting to install...
Page 673 Lie the door on a side temporarily out of your way where it will not be a safety hazard. The rounded edge of the door means it can more easily slide to the ﬂoor. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 674 674 Chapter 17 Hardware procedures Procedure job aids Figure 265 Orientation of a door with frame enclosure hardware Top cover Door-to-frame ground cable Door Kickplate extension PPT 3458 009 AF3 241-1501-240 5.2S2...
Page 675 Levers to disengage the catches Bent spade terminal Slide-on cable connector Lower door catch Inside of the door Holes for air flow Hole for lower hinge pin PPT 3458 006 AA4 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 676 676 Chapter 17 Hardware procedures Figure 267 A lockable vented door NTRU0423, outside view Upper hinge Direction of Door handle twist to disengage door catches Outside of the door Holes for air flow Key lock in Direction of unlocked position lifting the handle prior to twisting PPT 3458 005 AA...
Page 677: Removing A Fabric Card From A Passport 15000
Chapter 17 Hardware procedures 677 Removing a fabric card from a Passport 15000 Remove a fabric card from the rear of a Passport 15000 switch to replace it because of a failure or an upgrade, or to assist in replacing an alarm/BITS module.
Page 678 678 Chapter 17 Hardware procedures Procedure job aid Figure 268 Physical characteristics on a Passport 15000 fabric, covers closed ESD jack Fabric status LEDs Fabric handle X fabric Fabric lever Fabric cover Insertion alignment arrows Fabric cover Fabric lever Fabric handle...
Page 679: Removing A Fabric Card From A Passport 20000
Gently slide the hinge pins together out of the 2 upper and 2 lower middle hinge grooves until the fabric is completely disengaged. Pack the fabric in anti-ESD protection packaging. A shipped-in-place fabric has no packaging, so use whatever can protect the fabric. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 680 680 Chapter 17 Hardware procedures Procedure job aids Figure 269 Physical characteristics on a Passport 20000 fabric, covers closed Rear (lower) ESD jack cooling unit Fabric cover Fabric handle Fabric handle MAC address Alarm/BITS module module Fabric status LEDs Captive screw of fabric lever Fabric lever Captive screw...
Page 681 A protection cover for the fabric backplane connectors Finger holds Notch to surround the guide pin keyways at the corners of the fabric Connector cover Fits over fabric connector to cover top and sides PPT 3321 001 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 682: Removing A Fan
682 Chapter 17 Hardware procedures Removing a fan Remove a fan to replace it if it fails, or to gain access to the cooling unit assembly for replacing the fan controller or the temperature sensors. Prerequisites WARNING Risk of electrocution from a fan cable When replacing a fan or a fan controller, the ﬁrst action to the fan assembly is to unplug the appropriate power cable connector at the left labelled F1, F2, or F3.
Page 683 Refer to the ﬁgure “Location of the fuse on fan controller NTHR10AA” (page 685). You may need a ﬂashlight and a hand mirror to see the fuse clearly. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 684 • If the fuse is not blown, the fan has failed. Continue replacing the fan. Unless your Passport 15000 or 20000 is still covered by a replacement warranty for hardware, a failed fan is not returned to Nortel Networks. Procedure job aid...
Page 685 Chapter 17 Hardware procedures 685 Figure 272 Location of the fuse on fan controller NTHR10AA Connector for cable harness Tab to slide on the rail Fuse F1 Captive mounting screw PPT 3436 010 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 686: Removing A Fan Controller
686 Chapter 17 Hardware procedures Removing a fan controller Remove a fan controller if it fails and replace it immediately prior to re- inserting the fan. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53). •...
Page 687 Use the captive screw to pull the controller towards the opening. Move the controller past the guide tabs on the cooling unit housing until the tabs or feet on the controller disengage from the housing. Pull the controller out of the cooling unit. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 688 688 Chapter 17 Hardware procedures Procedure job aid Figure 273 Location of the fan controllers inside an NTHR51AA or NTHR52AA cooling unit Fan controller Fan controller carriage plate PPT 3380 002 AA 241-1501-240 5.2S2...
Page 689 Chapter 17 Hardware procedures 689 Figure 274 Location of the fan controllers inside a cooling unit NTHR52AB Upper cooling unit Fan controller modules PPT 3436 002 AE Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 690 690 Chapter 17 Hardware procedures Figure 275 Location of the fan controllers inside a cooling unit NTHR51AB Lower cooling unit Fan controller module PPT 3436 002 AD 241-1501-240 5.2S2...
Page 691 Connector for the alarm cable Connector for the temperature sensor cable Connector for the temperature sensor Captive mounting screw Connector for the fan power cable PPT 3436 005 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 692: Removing A Fanout Panel
692 Chapter 17 Hardware procedures Removing a fanout panel Remove a fanout panel to replace it or if you are decommissioning the FP that requires it. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53). Procedure steps Obtain the site record of the fanout panel connections.
Page 693: Removing A Horizontal Frame From The Pallet
8-mm (5/16-in.) allen key to turn the shafts from the inside end. For the location of the feet, see the ﬁgure “Unpacking a horizontal Passport 15000 or 20000 in a frame” (page 777). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 694 Sie nicht unter das Gestell. Zum Bewegen des Gestells sind mindestens vier Personen erforderlich. Ein Gestell mit einem Passport 15000 oder 20000 wiegt ca. 330 kg und mit zwei Passport-Einheiten ca. 490 kg. Tragen Sie zu Ihrem zusätzlichen Schutz Sicherheitsschuhe mit Stahlkappen und grifﬁgen Sohlen.
Page 695 Prevent the straps from pinching any cables or overlapping anything protruding from the frame. The module handles of a Passport 15000 are not designed to withstand pulling from the weight of the frame. 13 Keep the packaging, pallet, and any re-usable fasteners in case the frame must be returned.
Page 696 696 Chapter 17 Hardware procedures Procedure job aids Figure 277 Upper transportation pockets for card latches Latch pocket Slot number Unseated modules at transportation row of latch pockets Outer ridge (unused) PPT 2819 005 AB2 241-1501-240 5.2S2...
Page 697 Chapter 17 Hardware procedures 697 Figure 278 Lower transportation pockets for card latches For lower card latch transportation position PPT 3148 002 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 698: Removing A Kickplate
698 Chapter 17 Hardware procedures Removing a kickplate Remove a regular-sized kickplate from the front or rear base of a NEBS 2000 frame so that a kickplate extension can replace it as part of adding a door to the frame, or so that you can access anchors bolts of a NEBS 2000 frame. Prerequisites •...
Page 699 Chapter 17 Hardware procedures 699 Procedure job aids Figure 279 Orientation of a standard kickplate to the base of a NEBS 2000 frame Kickplate Captive screw PPT 3458 016 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 700 700 Chapter 17 Hardware procedures Figure 280 A standard kickplate KEPS hex nut Kick plate P0601382 Lock washer P0600895 Grounding cable NTRU0102 to connect to the frame Fixed stud Holes for air flow Captive screw PPT 3458 002 AB 241-1501-240 5.2S2...
Page 701: Removing A Lower Cooling Unit
You need a 65 cm by 65 cm (2 ft, 2 in. square) anti-ESD pad to protect the cooling unit and other Passport 15000 or 20000 hardware from damage by transferred ESD until the unit is either installed or packaged.
Page 702 702 Chapter 17 Hardware procedures Facing the fans, check the LEDs of the cooling unit to ensure that none are lit. This conﬁrms that power is off since the fan blades can still be rotating freely while slowing down. At the right side of the lower cooling unit, disconnect power cable A by pressing and holding the tabs on the side of the connector and pulling straight out.
Page 703 LED status LED Anti-ESD Fan grill D-sub connector for alarm cable grounding point Power cable connector from B Power cable connector from A PPT 3436 001 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 704: Removing A Multiport Aggregate Device
Support the device while the last screws are unfastened, and remove the device. The device weighs 2 kg (4.4 lbs). If you are returning the device to Nortel Networks for repair, label the device. Include the failure time, date, fault, your name, organization, department, telephone number, and the multiport aggregate device part and serial number.
Page 705 Figure 282 Balanced multiport aggregate device NT0486 E1 ports Front view LINK SYSTEM SYNC LOSS Rear view Alarm/mgmt Coax cable Power supply connectors connectors switches (not supported) PPT 2841 002 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 706 706 Chapter 17 Hardware procedures Figure 283 Unbalanced multiport aggregate device NT0421 E1 ports Front view LINK SYSTEM SYNC LOSS Rear view Coax cable Alarm/mgmt Power supply connectors connectors switches (not supported) PPT 2990 001 AB 241-1501-240 5.2S2...
Page 707: Removing A Pim
RL. 7RU means rear upper PIM behind slot 7 of the shelf assembly. • Replacing a PIM will temporarily affect the SCB (HSCX bus) and clock distribution unless it has an installed and operating mate. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 708 Unplug the cable by pinching the connector tabs and pulling away from the PIM. Remove the PIM by pulling it ﬁrmly and evenly away from shelf. Avoid jerking the pull or applying lateral movement. The PIM of a Passport 15000 has handles. Put the PIM aside. 241-1501-240 5.2S2...
Page 709 Upper (front) A2.3 cooling unit B2.3 Lower (rear) A1.3 cooling unit B1.3 Lower shelf A1.1 & A1.2 B1.1 & B1.2 Bottom A1.4 & A1.5 B1.4 & B1.5 PPT 2820 014 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 710: Removing A Power-And-Ground Cable Assembly
Service interruption from power interruption Switching off the power input to a BIP means that the one or two Passport 15000 or 20000 switches cannot operate. To minimize the impact on trafﬁc of powering down, disconnect the dc power input cables at the beginning of a period of lowest trafﬁc over the network or node.
Page 711 Phillips) for an insulation boot clamp — an 11-mm (7/16-in.) deep socket with a properly calibrated torque wrench capable of 6.5 Nm (57.5 in.-lbs) and a 20-cm (8-in.) extender for the lug nuts Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 712 712 Chapter 17 Hardware procedures Procedure steps Hold the assembly rail or a terminal block with one hand. Refer to the ﬁgures • “The polyvalent power-and-ground assembly A0834143” (page 712) • “The ETSI power-and-ground assembly A0834149” (page 713) Unfasten both 10-mm (3/8-in.) hex-head screws at the ends of the rail. Keep the screws for re-use.
Page 713 Mounting rail of the ETSI mounting bracket power-and-ground assembly Power input Rear frame cables upright Rear of BIP Strain-relief Cable Terminal Super Flex Insulation fastening block power boot screw input cable PPT 2997 006 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 714: Removing A Shelf Assembly
714 Chapter 17 Hardware procedures Removing a shelf assembly Remove a shelf assembly as part of restoring operation to a bent backplane pin or to re-locate it. Prerequisites WARNING Risk of injury or equipment damage by electricity The power breakers on the BIMs that are connected to the PIMs must be switched off before unplugging the power cables at the PIMs.
Page 715 • Recognize the size and shape of a shelf assembly by these ﬁgures: — “An upper shelf assembly of a Passport 15000, front isometric view” (page 718) — “An upper shelf assembly of a Passport 20000, front isometric view”...
Page 716 716 Chapter 17 Hardware procedures Procedure steps At the rear of the shelf assembly, unplug the black-and-white power cabling from all 4 PIMs on the left side of the shelf by pinching the tabs on the connectors. Move the loose cable ends aside. Refer to the ﬁgure “Location of the rear plug-in hardware”...
Page 717 Location of the rear plug-in hardware Passport Fabric 20000 Alarm/BITS module Rear cooling unit Passport 15000 MAC address module MAC address module Alarm/BITS module Passport 15000 Fabric PPT 2819 020 AD Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 718 718 Chapter 17 Hardware procedures Figure 288 An upper shelf assembly of a Passport 15000, front isometric view REAR Bolt holes on mounting ears Mounting ears FRONT PPT 2822 016 AA 241-1501-240 5.2S2...
Page 719 Air vent for fabrics (might be covered by tape that is to be removed) REAR Reinforced cross-member and cable guide Cable guides Cable channel cover Card tracks FRONT PPT 3065 006 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 720 720 Chapter 17 Hardware procedures Figure 290 An upper shelf assembly of a Passport 20000, rear isometric view Transportation tape covers this opening Mounting ear Tab to fasten fabric during transportation Guide for fabric alignment bushings Notch to position fabric during transportation Alarm/BITS module...
Page 721: Removing A Shelf Filler Panel
2 screws. Put the termination panel and screws aside temporarily. Repeat step 3 for each other termination panel or other equipment except cable management brackets. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 722 722 Chapter 17 Hardware procedures On the outside face of the ﬁller panel mounting ears, determine whether any cable management bracket shares screws with the panel. Refer to the ﬁgure “Physical characteristics of a front shelf ﬁller panel” (page 723). If you cannot access the 2 screws of each bracket without stressing the cables that are fastened to it, you must unfasten the cables from the brackets.
Page 723 Procedure job aid Figure 291 Physical characteristics of a front shelf ﬁller panel Front shelf Bolts fastened to filler panel the front face of the frame upright PPT 2822 021 AC Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 724: Removing A Side Frame Panel, Regular Or Extended Sizes
724 Chapter 17 Hardware procedures Removing a side frame panel, regular or extended sizes Remove a regular or extended side frame panel when • replacing a regular panel with an extended one • accessing power or signaling cables that run up or down the side of the NEBS 2000 frame •...
Page 725 Unfasten the last screws while a helper prevents the panel from falling. Put all screws aside for re-use. Decide what to do with the removed panel (for example, re-deploy on another frame or re-install it when maintenance actions are completed). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 726 726 Chapter 17 Hardware procedures Procedure job aid Figure 292 Side panels, exploded view Screw Screw cap and washer Spacer from kit NTRU0365 Bracket from kit NTRU0128 Inside of the side panel Extended cable management bracket Spacer from kit NTRU0365 Outside of the side panel PPT 2821 011 AD2...
Page 727 Figure 293 Extended side panels, exploded view Bracket P0876758 Bracket from kit NTRU0128 Door Top cover Screw and washer Screw Kickplate extension Outside of the extended side panel PPT 3458 009 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 728: Removing A Sparing Panel
728 Chapter 17 Hardware procedures Removing a sparing panel Remove a sparing panel if you are decommissioning the services that require it or if you are replacing or upgrading the sparing panel. Prerequisites WARNING Risk of injury or equipment damage by impact A sparing panel can be heavy and awkward for one person to install.
Page 729 (usually 8-mm or 5/16-in. EIA screws), loosely fasten the cable back in the same hole after the panel is removed. Put the panel aside for packing later. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 730: Removing A Temperature Sensor Bracket Assembly
730 Chapter 17 Hardware procedures Removing a temperature sensor bracket assembly Remove a temperature sensor bracket assembly for an upper cooling unit to replace it or to remove the upper shelf assembly. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53).
Page 731 Chapter 17 Hardware procedures 731 Procedure job aid Figure 294 Location of the temperature sensor bracket assembly Space for airflow Input power cable strain- relief bar Temperature sensors PPT 2986 001 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 732 732 Chapter 17 Hardware procedures Figure 295 A temperature sensor bracket assembly Temperature sensor Mounting ear Temperature sensor hole assembly A0521944 Press-fit connector Bracket assembly NTHR68AB Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AB2 241-1501-240 5.2S2...
Page 733: Removing A Temperature Sensor For An Upper Cooling Unit
NTHR52AB” (page 736) Unfasten the sensor’s 2 Phillips retaining screws. If you drop a screw, you must retrieve it to prevent equipment damage. Put the screws aside for re-use. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 734 734 Chapter 17 Hardware procedures Procedure job aid Figure 296 Location of upper temperature sensors Space for airflow Input power cable strain- relief bar Upper temperature sensors PPT 2820 053 AC 241-1501-240 5.2S2...
Page 735 A temperature sensor on the bracket assembly NTHR68AA for a cooling unit NTHR52AA Temperature sensor Mounting ear Temperature sensor hole assembly A0647397 Press-fit connector Bracket assembly NTHR68AA Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 736 736 Chapter 17 Hardware procedures Figure 298 A temperature sensor on the bracket assembly NTHR68AB for a cooling unit NTHR52AB Temperature sensor Mounting ear Temperature sensor hole assembly A0521944 Press-fit connector Bracket assembly NTHR68AB Tie-wraps for Connector to the alarm the sensor cable cable assembly NTHR55 PPT 3436 006 AB2...
Page 737: Removing A Temperature Sensor From A Lower Cooling Unit
ﬁnger. Do not touch a live fan with anything. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 738 738 Chapter 17 Hardware procedures WARNUNG Verletzungsgefahr durch Lüfterblätter Beim Arbeiten in der Nähe der Lüfter des Kühlaggregats besteht die Gefahr, daß ein rotierender Lüfter lose Kleidung, Haare oder Schmuck in die Lüfterblätter saugt oder einen Finger abtrennt. Berühren Sie einen Lüfter niemals, weder direkt noch indirekt.
Page 739 Unfasten the sensor’s 2 Phillips retaining screws and remove them. If you drop a screw, you must retrieve it to prevent equipment damage. Put the screws aside for re-use. Remove the sensor and circuit board. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 740 740 Chapter 17 Hardware procedures Procedure job aid Figure 299 Location of temperature sensors inside a lower cooling unit NTHR51AA Temperature sensor Temperature sensor PCB Temperature sensor cables PPT 3380 001 AA 241-1501-240 5.2S2...
Page 741 Chapter 17 Hardware procedures 741 Figure 300 Location of temperature sensors inside a lower cooling unit NTHR51AB Fan controller module Temperature sensor cable Captive mounting screw Temperature sensors PPT 3436 002 AC Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 742: Removing A Timing Cable Adapter Ntpn81
742 Chapter 17 Hardware procedures Removing a timing cable adapter NTPN81 Remove a timing cable adapter NTPN81 to replace it. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53). Procedure steps Locate the adapter to be removed at the rear of the Passport 20000. Inform the software network operator that disconnecting the timing cable will generate software alarms for loss of primary timing signal and a switchover to the secondary (if conﬁgured and available), or a loss of the...
Page 743: Removing A Timing Cable For Ds1 Nthw75
Remove the wire wrapped ends of the old cable assembly from the pins on the terminal block, noting the pins that were used for the connections. Remove the old cable assembly from any cable management brackets on the frame and put it aside. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 744 744 Chapter 17 Hardware procedures Procedure job aid Figure 301 A timing cable assembly NTHW75 and terminal connections To alarm/BITS module These shield pins Cables, 2-pair are attatched to tightly twisted the wire stiffener Terminal cover retaining nut Mounting Terminal cover Cable pairs are to be routed between the tip and ring pins.
Page 745: Removing A Timing Cable For E1 Unbalanced Nthr75
Chapter 17 Hardware procedures 745 Removing a timing cable for E1 unbalanced NTHR75 Remove a timing cable for E1 unbalanced NTHR75 to replace it. The NTHR75 connects an unbalanced E1 Passport 15000 alarm/BITS module (NTHR14). Prerequisites • You must be familiar with “Safety considerations and best practices”...
Page 746 746 Chapter 17 Hardware procedures Procedure job aid Figure 302 A timing cable assembly NTHR75 46 cm (18 inches) Fastening Labels identifying screw the E1 connections to the timing source Pin A1 36 cm (14 inches) Label of Fastening Pin A2 part number screw BNC (coax)
Page 747: Removing A Vertical Frame From The Pallet
Always move it with at least four people. The weight of a shipped frame with one Passport 15000 or 20000 switch is approximately from 330 kg (730 lbs) to 355 kg (780 lbs); with two switches the weight is from approximately 480 kg (1052 lbs) to 490 kg (1076 lbs).
Page 748 Prevent the straps from pinching any cables or overlapping anything protruding from the frame. The module handles of a Passport 15000 are not designed to withstand pulling from the weight of the frame. 12 With 3 helpers, tilt the frame and cart towards the wheels. Allow the extended wheels to touch the ﬂoor gently.
Page 749 (upwards). You may need an 8-mm (5/16-in.) allen key to turn the shafts from the inside end. 14 Keep the screws, brackets, packing, and pallet in case the frame must be returned. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 750: Removing An Fp
7054 0100 is generated. Procedure steps At the front of the Passport 15000 or 20000 switch, locate the FP to be replaced. See the ﬁgure “Locations of FPs” (page 753). Record the position of each cable connector relative to the label of the connector on the faceplate.
Page 751 When the FP is being replaced due to a failure and the FP has SFP modules, record the PEC of each module relative to its position on the faceplate so that you can plug it into the same socket (port) on the Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 752 752 Chapter 17 Hardware procedures replacement FP. The SFP version must match the software conﬁguration of it in the same port. When the FP is being re-deployed and the FP has SFP modules, leave the modules in the faceplate until the card’s new slot is conﬁgured for the FP, and the FP’s ports are conﬁgured for the SFP modules.
Page 753 15000 0E 0 Slot numbers on a Passport 20000 Cage ESD jack Slot numbers on a Passport 15000 1E 8 10 11 12 13 14 15 Kickplate PPT 2820 013 AB Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 754 754 Chapter 17 Hardware procedures Figure 304 Fully opened card latches Card latches Tabs that release the card from the fully seated position PPT 2822 012 AC3 241-1501-240 5.2S2...
Page 755: Removing An Fp Cable
Fiber optic cards have cable hoods that must be propped open while disengaging connectors. Different types of connectors have various disengaging mechanisms, as follows. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 756 756 Chapter 17 Hardware procedures • For standard coax or BNC cables, twist the connector until the pin disengages the groove and pull. • For 8w8 mini-coax D-sub connectors, unfasten the captive screws and pull. • For any other type of D-sub connector, unfasten the captive screws and pull.
Page 757 Chapter 17 Hardware procedures 757 loop of slack cable is removed from the path. Leave the remainder of the old cable in position. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 758 758 Chapter 17 Hardware procedures Figure 305 Route of an FP cable Up to overhead cable trough Upper (front) (optional) cooling unit Cable brackets not shown Cage Cable management channel Cage Cable Cable management brackets channel not shown Down through raised floor (optional) PPT 2820 016 AA 241-1501-240 5.2S2...
Page 759: Removing An Sfp Optical Module
SFP until the module is fully disengaged For an example, see the ﬁgure “Orientation of an installed SFP module in an NTHW49” (page 761). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 760 760 Chapter 17 Hardware procedures Procedure job aid Figure 306 A typical SFP optical module Open end is not shown For LC small form connector Plugs into Bale latch FP faceplate (optical module socket) Compression spring To close latch PPT 3301 002 AA2 241-1501-240 5.2S2...
Page 761 Orientation of an installed SFP module in an NTHW49 Status LEDs LED windows Fiber hood Upper card latch Optical module Optical module sockets Hood captive screw Lower card Cable guides latch PPT 3301 003 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 762: Removing An Upper Cooling Unit
Prerequisites CAUTION Service degradation or interruption by heat When the cooling unit of an in-service Passport 15000 or 20000 loses power, the air temperature inside the shelf rises rapidly. When the temperature inside a fabric exceeds 70 degrees Celsius (158 degrees Fahrenheit), that fabric will automatically shut down until the temperature drops below the threshold.
Page 763 65 cm by 65 cm (2 feet, 2 in. square). Disregarding ESD protection can affect the results of diagnosing equipment failure. Contact the software operator of the Passport 15000 or 20000 switch to inform that cooling unit alarms will be generated while the unit is being replaced.
Page 764 764 Chapter 17 Hardware procedures Procedure job aid Figure 308 Location of the mounting screws of an upper cooling unit Fan grill Mounting Fan power Fan controller Green ear holes connector mounting screw status LED status LED PPT 3436 001 AC 241-1501-240 5.2S2...
Page 765: Removing Door Hardware From The Bottom Of A Frame
2 screws of the cosmetic extension ﬁller • the 6 screws of the lower right (or left) extension bracket Repeat step 3 at the left side bottom of the frame. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 766 766 Chapter 17 Hardware procedures Procedure job aids Figure 309 Orientation of a kickplate extension to the base of a NEBS 2000 frame Kickplate extension Extension hardware Captive screw PPT 3458 009 AE3 241-1501-240 5.2S2...
Page 767 Orientation of lower right door hardware Base of frame Pozidriv screws Lock washer P0600895 For a captive screw of the kickplate extension Lower door catch Lower right extension bracket Cosmetic extension filler PPT 3458 009 AB5 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 768 768 Chapter 17 Hardware procedures Figure 311 Orientation of lower left door hardware Base of frame Lower door hinge Pozidriv screws Cosmetic extension filler Lower left extension bracket For a captive screw Lock washer of the kickplate P0600895 extension PPT 3458 009 AC4 241-1501-240 5.2S2...
Page 769: Removing Door Hardware From The Top Of A Frame
(page 771). At the top left side of the frame, unfasten the 4 screws of the door hinge as shown in the ﬁgure “Orientation of upper left door hardware” (page 772). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 770 770 Chapter 17 Hardware procedures Procedure job aids Figure 312 Location of the upper door hardware on a top frame bracket on a NEBS 2000 frame Top frame bracket Top of frame Upper door hinge Illuminated brandline cover Upper door catch PPT 3458 018 AB 241-1501-240 5.2S2...
Page 771 NTPN52 Captive screw Door Brandline cover catch Pozidriv screw P0600060 Lock washer P0600895 Extension mounting bracket Bottom of P0876758 Lock washer P0600895 Pozidriv screw P0600060 PPT 3458 004 AC4 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 772 772 Chapter 17 Hardware procedures Figure 314 Orientation of upper left door hardware Frame bracket P0876758 Cable from the LED to the BIP Captive screw Opening at rear to access frame ground cables Fastened to the top-most holes of the front or rear frame uprights LED of shelf status (only for...
Page 773: Removing Fiber Cables From The Fiber Management Unit
You may need to remove the tie-wraps or curlie-ties from around the bundle of ﬁbers at the sides of the ﬁber management unit so that cable slack is increased enough to allow unstressed handling of all the cables. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 774: Removing Front Or Rear Frame Panels
774 Chapter 17 Hardware procedures Removing front or rear frame panels Remove a front or rear panel to enable access to the cables on the cable management brackets that are installed on the sides of a NEBS 2000 frame. Prerequisites •...
Page 775 Chapter 17 Hardware procedures 775 Procedure job aid Figure 315 Locations of front and rear frame panels, exploded view Front or rear panel PPT 2821 011 AE Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 776: Removing The Packaging From A Passport In A Frame
Prerequisites • The packaging for a Passport 15000 or 20000 in a NEBS 2000 frame is typically a wooden crate surrounding it on a pallet. Procedure steps Use a pair of pliers to straighten and remove the fastening tabs around the lid.
Page 777 Chapter 17 Hardware procedures 777 Figure 316 Unpacking a horizontal Passport 15000 or 20000 in a frame Foam pads End for Foam frame top pads End for frame bottom Side Pallet Edge sits on top of crate Bottom of bottom...
Page 778: Replacing A Bip External Alarm Cable
• For the complete list of BIP alarm connections and their features or purpose, refer to the 241-1501-200 Passport 15000, 20000 Hardware Description. (Avoid confusing the Jn connectors on the BIP with the Jn connectors on the alarm/BITS module because they have different functions.)
Page 779 Chapter 17 Hardware procedures 779 • for a Berg connector, press together until the tab on the side engages • for a MATE-N-LOK connector, press together until the tabs on the either end engage Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 780 780 Chapter 17 Hardware procedures Figure 317 Locations of the alarm cable connectors and paths P4 J3 J2 J1 NTHR55 BIP alarm cable, upper shelf Sync. A J4 Alarm/BITS Temperature Sync. B J3 sensor cable Cooling unit Alarm J2 Temperature Power A Power B BIP alarm J1...
Page 781: Replacing A Bip External Alarm Cable To An Mfa150
A and B. For an example of the wire connections from the cable assembly, refer to the ﬁgure “Connections for external alarm cable P0940531 at an MFA150” (page 782). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 782 782 Chapter 17 Hardware procedures Procedure job aid Figure 318 Connections for external alarm cable P0940531 at an MFA150 Daisy chain to each additional rectifier controller, as required Black 22 AWG 4-conductor Red 2 plenum cable White 3 Green 4 Black Receptacle crimp contact...
Page 783: Replacing A Cp Ethernet Cable
(page 784). Using the part number labels, match a duplicate of the old cable to a pre- assembled cable from Nortel Networks, or if making a cable, match quality, ratings, length, and the connectors at either end. The existing cable sheath has identiﬁcation markings on it.
Page 784 784 Chapter 17 Hardware procedures Procedure job aid Figure 319 Route of a CP cable Up to overhead cable trough Upper (front) (optional) cooling unit CPs in slots 0 and 1 Cage Cable management channel Cage Cable management channel Kickplate Down through raised floor (optional) PPT 2820 015 AA 241-1501-240 5.2S2...
Page 785: Replacing A Cable Management Channel Cover
Swing the top of the cover towards the shelf until it rests against the slotted latch plate. Align the lock through the slotted latch plate and turn the slotted screw gently clockwise. Do not use a power tool. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 786 786 Chapter 17 Hardware procedures Procedure job aid Figure 320 Location of cable management channel covers, lower shelf Location of hinges Cable management channel cover ESD jack Location of hinges Kickplate PPT 2822 003 AA2 241-1501-240 5.2S2...
Page 787: Replacing A Cooling Unit Alarm Cable
Plug in the other end (also ﬁts one way). Plugging in both ends of the cable ends the software alarms. Balance the cable slack and tighten the tie-wraps. Cut off the tie-wrap tails. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 788 788 Chapter 17 Hardware procedures Procedure job aid Figure 321 Connection paths of the shelf alarm cables P4 J3 J2 J1 NTHR55 BIP alarm cable, upper shelf Sync. A J4 Alarm/BITS Temperature Sync. B J3 sensor cable Cooling unit Alarm J2 Temperature Power A Power B...
Page 789: Replacing A Cooling Unit Power Cable
Plug in one end of the new cable in the new cable assembly. The connectors mate only one way. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 790 790 Chapter 17 Hardware procedures Route the cable along the noted path. 10 Plug in the other end. Ensure the tabs on the connector have engaged. Leave the other cables of the new assembly temporarily hanging and disconnected. 11 Remove the tape and switch on the breaker for that PIM (press the | half in).
Page 791 NTHR57 Lower Power B PIMs 2 Cooling unit cooling unit Alarm alarm cables PIMs Sync. A J4 Sync. B J3 Cooling unit Alarm J2 BIP Alarm J1 PPT 2822 001 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 792: Replacing A Fiber Cable In A Fiber Management Unit
792 Chapter 17 Hardware procedures Replacing a ﬁber cable in a ﬁber management unit Replace a ﬁber cable in a ﬁber management unit to repair a damaged ﬁber tray or drawer. Prerequisites CAUTION Risk of service loss or degradation When ﬁber cables are clustered together, they typically become entangled.
Page 793 13 Carefully remove the temporary electrical tape from the cable. Avoid cutting or nicking the cable sheath. Avoid crimping or pinching the cable during its removal. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 794 794 Chapter 17 Hardware procedures Figure 323 Locating a ﬁber cable in a ﬁber management unit NTHW50 Fiber tray Label Fixed spool Entry and Entry and exit corner exit corner for left side for right side of fiber of fiber unit unit Sliding...
Page 795: Replacing A Local Operator Terminal Cable
You must be familiar with “Safety considerations and best practices” (page 53). • The RS232 port on a CP2 or a CP3 connects the Passport 15000 or 20000 to a local operator terminal. • For any CP, the PEC of the cable for the RS232 port is NTBP25.
Page 796: Replacing A Pim Cable
796 Chapter 17 Hardware procedures Replacing a PIM cable Replace a PIM cable if it fails. Prerequisites WARNING Risk of injury or equipment damage Power interface modules (PIMs) are not hot swappable. The power breaker on the BIM that is connected to the PIM must be switched off before unplugging the power cables at the PIM.
Page 797 11 For a Passport 20000, conﬁrm the PIM LED is lit, indicating it is powered. 12 If your replacement cable is part of a two-cable assembly, repeat this procedure. 13 Dress the cable slack and fasten with tie-wraps. Cut off the tie-wrap tails. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 798 798 Chapter 17 Hardware procedures Procedure job aid Figure 324 Connection points of the PIM cables Lower shelf Upper shelf B1.1 & B1.2 A2.4 & A2.5 B1.3 A2.3 B1.4 & B1.5 A2.1 & A2.2 A1.1 & A1.2 B2.4 & B2.5 A1.3 B2.3 A1.4 &...
Page 799: Replacing A Shasta 5000 Interface Cable
Chapter 17 Hardware procedures 799 Replacing a Shasta 5000 interface cable Replace a Shasta 5000 interface cable to restore interworking with the Passport 15000 that is below it in the same NEBS 2000 frame. Prerequisites • You must be familiar with “Safety considerations and best practices”...
Page 800: Replacing An Air Filter
Risk of injury, equipment damage, or service degradation Never operate the Passport 15000 or 20000 with the air ﬁlter removed or the cover off, except to replace the ﬁlter. The air ﬁlter and its screen prevent a hand or a hand-held tool from contacting the upper fan blades from above.
Page 801 “Schedule for replacing air ﬁlters and vacuuming equipment” (page 805). Ensure that you follow this frequency. These tables and the ﬁgure “Location of air ﬁlters in a Passport 15000 or 20000” (page 806) are intended to be printed on one physical page for your records.
Page 802 “Schedule for replacing air ﬁlters and vacuuming equipment” (page 805) • the ﬁgure “Location of air ﬁlters in a Passport 15000 or 20000” (page 806) If a form has not been started for this switch, print a copy of the form and ﬁll in the table “Customer and equipment proﬁle”...
Page 803 Chapter 17 Hardware procedures 803 Procedure job aid Figure 325 Location of the lower air ﬁlter ESD jack Captive screw Air filter cover Vented kick plate at base of frame PPT 2820 020 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 804 804 Chapter 17 Hardware procedures Figure 326 Location of the upper air ﬁlter Edge of Captive screw air filter requiring screwdriver Air filter cover removed PPT 2819 007 AC2 241-1501-240 5.2S2...
Page 805 Customer and equipment profile Customer name Switch model Switch ID Switch location Frequency Note: The order number of an air ﬁlter for a Passport 15000 or 20000 is A0778937. Table 28 Schedule for replacing air filters and vacuuming equipment Year:...
Page 806 806 Chapter 17 Hardware procedures Figure 327 Location of air ﬁlters in a Passport 15000 or 20000 Passport 20000 Air filter cover installed Passport 15000 Cavity for air filter Air filter Captive screw Air filter cover removed PPT 2819 020 AE...
Page 807: Replacing An Alarm Cable Assembly To The Alarm/Bits Module
Plug in the other end at the BIP. Plugging in both ends of the cable enables the reporting of the alarms to resume. Balance the cable slack along the cable management brackets and snugly tighten the tie-wraps. Cut off the tie-wrap tails. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 808 808 Chapter 17 Hardware procedures Procedure job aid Figure 328 A typical alarm cable assembly Male Female connector connector 9-pin D-sub connectors Pin 1 Pin 6 Pin 1 Pin 6 Pin 9 Pin 9 Pin 5 Pin 5 Label with part number Length varies according to position of connection...
Page 809 Chapter 17 Hardware procedures 809 Figure 329 Connection points of the cables for an alarm/BITS module in a Passport 15000 J4 for BITS cable J3 for BITS cable J2 for alarm cable to cooling unit J1 for alarm cable to BIP...
Page 810 810 Chapter 17 Hardware procedures Figure 330 Connection points of the cables for an alarm/BITS module in a Passport 20000 Fabric PIM at 7RU, A1 and A2 Rear frame upright PIM at 7RL, B1 and B2 Alarm/BITS MAC address module module PIM at 15RU, Fabric...
Page 811: Replacing An Edgelink 100 Interface Cable
At both ends of the cable, unplug the cable to be replaced and plug in the replacement. Manage any cable slack so that it is away from the Passport 15000 or 20000. You may wish to remove the old cable. If removal means tugging on or potentially crimping other in-service cables, leave it where is and cut off the connectors.
Page 812 Preside Multiservice Data Manager (or both). Coordinate with the software operator of the EdgeLink to ensure that there is connectivity. Procedure job aid Table 29 Interface cables between an EdgeLink 100 and a Passport 15000 or 20000 Type and Part number Length Type of connector at...
Page 813 Chapter 17 Hardware procedures 813 Table 29 (continued) Interface cables between an EdgeLink 100 and a Passport 15000 or 20000 Type and Part number Length Type of connector at Type of connector at quantity EdgeLink other end DS3, NTFP19AB 15 m...
Page 814: Replacing The Alarm/Bits Module In A Passport 15000
Once the timing is successfully restarted, contact Nortel Networks technical support to close the case number. • The PEC for an alarm/BITS module in a Passport 15000 is one of: — NTHR12 for balanced DS1 (shielded twisted pair), matched with CP type NTHR06 or NTHW06 —...
Page 815 Align the module with the vacant opening and then align the connector on the module with the connector at the rear of the opening. Removing the Passport 15000 fabric X allows you to see the module connector by looking down through the chassis. See the ﬁgure “Proper alignment of an alarm/BITS module in a Passport 15000”...
Page 816 816 Chapter 17 Hardware procedures Figure 331 Proper alignment of an alarm/BITS module in a Passport 15000 Incorrect alignment Correct alignment PPT 3150 001 AA Gently push the module straight in until its faceplate is ﬂush with the surrounding surfaces. Avoid bending any of the metal ﬁngers or any of the connector pins.
Page 817 Plugging in the cable ends the alarms generated by the software for the cooling unit and temperature. For Passport 15000 only, the J3 and J4 connectors on the replaced alarm/BITS module that has PEC NTHR12 or NTHR13 may have had inline EMI ﬁlters installed.
Page 818 818 Chapter 17 Hardware procedures Procedure job aid Figure 332 Location of the alarm/BITS module and cable connections in a Passport 15000 J4 for BITS cable J3 for BITS cable J2 for alarm cable to cooling unit J1 for alarm cable to BIP...
Page 819: Replacing The Alarm/Bits Module In A Passport 20000
Align the module with the vacant opening and then align the connector on the module with the connector at the rear of the opening. Gently push the module straight in until its faceplate is ﬂush with the surrounding surfaces. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 820 Plugging in the cable ends the alarms generated by the software for the cooling unit and temperature. For Passport 15000 only, the J3 and J4 connectors on the replaced alarm/BITS module that has PEC NTHR12 or NTHR13 may have had inline EMI ﬁlters installed.
Page 821 B4 and B5 J4 for BITS cable J3 for BITS cable Captive screw J2 for alarm cable to cooling unit J1 for alarm cable to BIP Handle PPT 3087 009 AE Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 822: Replacing The Mac Address Module In A Passport 15000
822 Chapter 17 Hardware procedures Replacing the MAC address module in a Passport 15000 Replace a failed MAC address module in a Passport 15000 to enable a network to recognize the node and to enable the node to restart. Replace it only on the instruction of a Nortel Networks support technician.
Page 823 11 Verify with the software operator that the re-conﬁguration was successful and that the Passport 15000 reboots. 12 Contact Nortel Networks technical support to close the case for replacing the MAC address module. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 824 824 Chapter 17 Hardware procedures Procedure job aid Figure 334 Location of the MAC address module in a Passport 15000 Captive screw DO NOT REMOVE MAC handles Seal PPT 2820 039 AA 241-1501-240 5.2S2...
Page 825: Replacing The Mac Address Module In A Passport 20000
Contact your software operator of the switch to begin re-conﬁguring the software. 10 Verify with the software operator that the re-conﬁguration was successful and that the Passport 20000 reboots. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 826 826 Chapter 17 Hardware procedures Figure 335 Location of the MAC address module in a Passport 20000 Fabric Rear frame upright Alarm/BITS MAC address module module Fabric PPT 3087 009 AG 241-1501-240 5.2S2...
Page 827: Routing Fp Cables
Networks or the manufacturer of the ﬁber, whichever is wider. Fasten tie-wraps snugly around ﬁber cables without squeezing into the outer sheath. • You must be familiar with “Safety considerations and best practices” (page 53). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 828 The mini-coax cables used to connect the DS3s have a 15-mm (0.6-in.) bend radius. The coax guides at the ends of the cable channel at the front of the Passport 15000 or 20000 have a 2-in. bend radius. • The “MT-RJ ﬁber connector” (page 292) has two ﬁbers inside the cable.
Page 829 FP. The pattern is intended to facilitate efﬁcient and organized clustering of cables inside the cable management channel. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 830 830 Chapter 17 Hardware procedures For electrical FPs, also include the control port cable. Loosely fasten the cables of the same FP with tie-wraps along the path. Do not tie-wrap any portion of the cables under the hood of a ﬁber optic FP.
Page 831 Upper (front) (optional) cooling unit Cable brackets not shown Cage Cable management channel Cage Cable Cable management brackets channel not shown Down through raised floor (optional) PPT 2820 016 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 832: Routing Power Cables From Overhead To The Bip
832 Chapter 17 Hardware procedures Routing power cables from overhead to the BIP Route power input cables in sequence from overhead to the BIP in a NEBS 2000 frame to establish a signiﬁcant portion of the power cable path. Prerequisites CAUTION Risk of damage to power connections by weight Use tie-wraps every 10 cm (4 in.) to fasten the cables to...
Page 833 1 at a time, end to end, from right to left across the rear of the BIP. (The bottom switch is powered from the studs on the left half of the rear of the BIP.) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 834 834 Chapter 17 Hardware procedures Procedure job aid Figure 337 Overhead power input cables for the lower shelf connected to the BIP To ground window From power source Cable labels Insulation boot Top of frame A1+ A1- B1+ B1- A2+ A2- B2+ B2- Strain-relief bar Tie wrap Lower shelf...
Page 835 Chapter 17 Hardware procedures 835 Figure 338 Insulating boots and clamps at the rear of the BIP Clamp fasteners Clamp Insulating boot PPT 2820 035 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 836: Routing Power Cables From Under The Floor To The Bip
Four No. 1/0 AWG (53.5 mm ) power cables ﬁt through each knockout hole in a bottom frame plate. Since each Passport 15000 or 20000 needs four cables (two feeds), a second switch in the same NEBS 2000 frame means two holes are needed. Use only the number of knockouts as required to pass cable or conduit through the bottom frame plate.
Page 837 A bent bottom plate leaves an opening into the frame area which reduces the ﬁre prooﬁng effect of the Passport 15000 or 20000 in a NEBS 2000 frame. At a workbench, remove a 5-cm (2-in.) knockout disk from the plate by •...
Page 838 11 Repeat step 4 to step 10 for the remaining power cables. Install them 1 at a time, end to end, from right to left across the rear of the BIP. (The bottom Passport 15000 or 20000 is powered from the studs on the left half of the rear of the BIP.) 12 Fasten the bottom plate back onto the frame.
Page 839 To ground window From power source Cable labels Insulation boot Top of frame A1+ A1- B1+ B1- A2+ A2- B2+ B2- Strain-relief bar Tie wrap Lower shelf Upper shelf PPT 2820 024 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 840 840 Chapter 17 Hardware procedures Figure 340 Insulating boots and clamps at the rear of the BIP Clamp fasteners Clamp Insulating boot PPT 2820 035 AA 241-1501-240 5.2S2...
Page 841 Power cabling to the BIP from the ﬂoor Strain-relief bar Tie-wrap No cable or tie-wrap is to cross these surfaces Zig-zag bar Nest power cables here Through bottom rear plate of the frame PPT 2819 004 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 842: Seating Cards From The Transportation Position
If a card still does seat properly, latch the FP in the unseated position and report the slot number, node identiﬁer, and node location to your local Nortel Networks technical support representative. For any empty slot, do the procedure“Installing a blank processor card”...
Page 843 Chapter 17 Hardware procedures 843 Procedure job aid Figure 342 Upper transportation pockets for card latches Latch pocket Slot number Unseated modules at transportation row of latch pockets Outer ridge (unused) PPT 2819 005 AB2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 844 844 Chapter 17 Hardware procedures Figure 343 Lower transportation pockets for card latches For lower card latch transportation position PPT 3148 002 AA 241-1501-240 5.2S2...
Page 845: Seating Fabrics From The Transportation Position
The lever may pop out slightly. Once the 4 bushings enter the alignment grooves, place a hand in each fabric handle and gently push the fabric into the shelf such that Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 846 If inserting the fabric is stopped by a blockage, typically you can feel it but not see it. When you feel blockage, stop the insertion and re-align the fabric hinge pins. If the blockage persists, contact your Nortel Networks technical support representative.
Page 847 Guide for fabric alignment bushings Notch to position fabric during transportation Fabric cage Tab to fasten fabric during ESD jack transportation Notch to position fabric during transportation PPT 3065 007 AA2 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 848 848 Chapter 17 Hardware procedures Figure 345 Straps retaining Passport 20000 fabrics in the transportation position Alignment grooves for fabric cover hinge sleeve Transportation notch for cover hinge bushing Fabric handles Fabric lever Transportation strap Fabric cover PPT 3087 008 AB 241-1501-240 5.2S2...
Page 849 Chapter 17 Hardware procedures 849 Figure 346 A fabric of a Passport 15000, front view Casing Hinge peg Orientation arrow Lever Captive screw Status LEDs Hinge peg Handle PPT 3381 002 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade...
Page 850 850 Chapter 17 Hardware procedures Figure 347 Locations of notches for fabric hinge bushings on Passport 20000 shelf assembly Alignment grooves for fabric cover hinge sleeve Transportation notch for cover hinge bushing For transportation strap Backplane Fabric lever Fabric handles Fabric cover PPT 3087 008 AA4 241-1501-240 5.2S2...
Page 851 A fabric of a Passport 20000, rear view Upper alignment bushing Latching handle of fabric cover Transportation protection cover Captive screw Upper alignment Bottom bushing backplane connector pins (upper covered) Guide pin keyways PPT 3065 004 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 852: Setting Modem Dip Switches
852 Chapter 17 Hardware procedures Setting modem dip switches Set modem dip switches to enable the conﬁguration of the modem software. Prerequisites • You must be familiar with “Safety considerations and best practices” (page 53). • This procedure uses a US Robotics 56K modem as an example. Follow the instructions provided by the manufacturer of your modem to access and set the dip switches.
Page 853 Modem settings of the hardware dip switches Switch Description of the setting Required setting number loads Y or Y1 configuration from user-defined off (up) NVRAM disables command recognition (dumb mode) off (up) (Sheet 2 of 2) Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 854: Switching On The Bip Circuit Breakers
854 Chapter 17 Hardware procedures Switching on the BIP circuit breakers Switch on BIP circuit breakers to begin the powering up of a Passport 15000 or 20000 system. Prerequisites WARNING Risk of injury by fan blades While working on any equipment near the cooling unit...
Page 855 Continuing from the right side of the 2 BIMs on the right, switch on the breakers one at a time until all breakers are on. For a Passport 15000 or 20000 with BIMs installed in a frame that is waiting for the second (upper) node, leave the breakers of BIMs in slots 1 and 2 off.
Page 856 856 Chapter 17 Hardware procedures Procedure job aid Figure 349 Circuit breakers on the front of the BIP May be covered BIM for BIM for by a filler plate B1 power A1 power input feed input feed BIM for B2 BIM for A2 Breaker PPT 2820 011 AB...
Page 857: Testing Sparing Panel Connectivity
• After replacing a hardware part that is directly connected to a fanout or sparing panel in a Passport 15000 or 20000 setup, test the transmit and receive connectivity between the FPs and the panel. Replacing a part includes any one or more of: —...
Page 858 858 Chapter 17 Hardware procedures When replacing a cable or part of a cable, select only the port associated with the cable. When replacing (or re-locating) the sparing panel, select the ﬁrst port of the ﬁrst FP that is connected to the sparing panel. Connect the test equipment according to the equipment manufacturer’s instructions.
Page 859: Testing The Power Output From A System Of Ac Rectifiers
“Checking power output from a system of ac rectiﬁers” (page 266) and then follow the testing instructions provided in the Astec document 167- 9021-133 Advanced Power Systems MFA150 Modular Front Access Power System Detailed Installation Guidelines and Procedures Manual. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 860: Testing The Power To The Bip
Testing the power to the BIP Test the input power to the BIP from each feed to conﬁrm appropriate levels of power to run the Passport 15000 or 20000 and to prevent inadvertent damage to the cards before powering up the BIP.
Page 861 Switch off the site’s battery power to the A1 feed going to the BIP and switch on the power to the B1 feed. Verify that the voltage between the B1- and the B1+ is negative and ranges within -40 and -60 V dc. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 862 862 Chapter 17 Hardware procedures 10 Slide the insulating boot to the BIP end of the cable, align it with the shape of the lug (toe upwards), rest the boot ﬂush against the rear of the BIP, and add the boot retainer as shown in the ﬁgure “Insulating boots and clamps at the rear of the BIP”...
Page 863 Chapter 17 Hardware procedures 863 Procedure job aid Figure 350 Location of BIM status LEDs BIM status LEDs PPT 2819 022 AA Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 864 864 Chapter 17 Hardware procedures Figure 351 Location of alarm module status LEDs Alarm module status LEDs LED test button ACO button Status LEDs PPT 2819 015 AA 241-1501-240 5.2S2...
Page 865 To ground window From power source Cable labels Insulation boot Top of frame A1+ A1- B1+ B1- A2+ A2- B2+ B2- Strain-relief bar Tie wrap Lower shelf Upper shelf PPT 2820 024 AA3 Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 866 866 Chapter 17 Hardware procedures Figure 353 Insulating boots and clamps at the rear of the BIP Clamp fasteners Clamp Insulating boot PPT 2820 035 AA 241-1501-240 5.2S2...
Page 867: Unpacking A Processor Card Or Module
Be ready for it to be heavier than it looks. Install the part as instructed. Store the container and packing material for re-use. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 868: Unpacking A Shelf Assembly
A shelf assembly is identiﬁed by one of the following PECs: — For a Passport 15000, an NTHW99CA with DS1timing — For a Passport 15000, an NTHW99DA with E1 balanced timing — For a Passport 15000, an NTHW99EA with E1 unbalanced timing —...
Page 869: Unpacking The Shasta 5000
Locate the 2 screws in the bottom corners at the front of the Shasta 5000. Unfasten the 2 screws that secure the Shasta 5000 to the crate bottom. Store the screws where they will not interfere with the installation of the Shasta 5000. Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 870: Vacuuming Equipment
At the rear of the frame or other mounting apparatus, for each Passport 15000 ensure that the fabric casings or levers are closed. Select the long-bristle dusting attachment for the vacuum. While standing on a ladder, vacuum the top of the mounting apparatus.
Page 871 Record the date of vacuuming of the switch on the same form that is used for the switch’s air ﬁlter replacement, namely on a hardcopy of the table “Schedule for replacing air ﬁlters and vacuuming equipment” (page 805). Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2...
Page 872 872 Chapter 17 Hardware procedures 241-1501-240 5.2S2...
Page 874 Copyright © 2004 Nortel Networks. All Rights Reserved. NORTEL, NORTEL NETWORKS, the globemark design, the NORTEL NETWORKS corporate logo, DPN, and PASSPORT are trademarks of Nortel Networks. ADC is a registered trademark of ADC Telecommunications, Inc. AMP, MATE-N-LOK, and Z-PACK are registered trademarks of Tyco Electronics of Canada, Ltd.

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Passport 20000