Polaris RANGER 2x4 Manual page 235

TRANSMISSION
11. Slide the reverse shaft assembly through the
silent chain.
12. Install a new needle bearing, the low gear, the
thrust washer and the snap ring. Use of a new
snap ring is recommended.
13. Install the engagement dogs, wave springs, and
bearing.
14. Install the ball bearing onto the end of the input
shaft.
15. As the engagement dogs are installed onto the
shaft, place the wave springs into the spring
groove. Keep the spring in place while the fork is
being installed on the shaft and while placing the
shafts into the case.
NOTE: Use caution when installing the fork, the
spring can easily fall out.
NOTE: Installing the shift rail will aid in keeping the
shift forks, shift dogs, and the springs in place.
16. Carefully install the shaft assembly and gear
cluster as a unit into their respective bearing case
recesses. Tap with a soft face hammer to seat
shaft assemblies.
17. Position the shift forks up and so the the pins point
toward the 9 o'clock position, before installing the
shift drum assembly.
8.15