Table of Contents Safety..........................v Chapter 1 Troubleshooting ....................1 1.1 Introduction ......................1 1.2 Troubleshooting Guide ...................1 1.3 Error Codes ......................5 Solid State High Limit Change................8a - 8e Chapter 2 Info, Filter & Temp Button Stats.................9 2.1 Info Button Stats ....................9 2.2 Filter Button Stats ....................9 2.3 Temp Button Stats....................10 2.4 HP Info Mode.......................10...
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6.1 Info Mode ......................33 6.1.1 Filter Stats .....................33 6.1.2 Review Usage ....................33 6.1.3 Last Load ......................34 Chapter 7 Maintenance ....................35 7.1 Introduction ......................35 7.2 Maintenance Hints ....................35 7.3 Preventative Maintenance ..................35 7.4 Control Panel & Menu Card Replacement ..............35 7.4.1 Control Panel Replacement ................36 7.4.2 Menu Card Replacement................36 7.5 High Temperature Limit System................37 7.5.1 Checkout.......................37...
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7.18.1 Checkout.....................71 7.18.2 Replacement ....................72 7.19 Filter Motor Relay....................72 7.19.1 Replacement ....................72 7.20 Check Valve.......................73 7.20.1 Replacement ....................73 7.21 Drain Pan Switch....................73 7.21.1 Removal......................74 7.22 Filter & JIB Lights ....................75 7.22.1 Replacement ....................75 Chapter 8 W i r i n g D i a g r a m s ....................77...
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S S a a f f e e t t y y The Henny Penny unit has many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures.
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C C h h a a p p t t e e r r 1 1 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 1 1 .
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Problem Cause Correction Faulty drain Check drain switch per 7.21 Drain Pan Switch , page switch. Faulty PC board. Check control panel per 7.4.1 Control Panel Replace- ment , page 36 and replace as needed. High limit control Allow heating elements to cool down (15-20 minutes), re- tripped.
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Problem Cause Correction Cold zone (bot- Filter oil. tom of vat) full of crumbs. Improper rinsing Rinse the vat thoroughly to remove any cleaning agent in after cleaning the the vat. vat. Oil will not Drain valve Open valve, use straight white brush to force crumbs drain from clogged with through drain valve.
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Problem Cause Correction pumps oil Drain pan O-rings Install new O-rings. slowly. damaged or missing. Filter paper or Change filter paper or pad. pad clogged. Filter motor Power cord for Plug power cord into receptacle. will not run. vat #1 is not plugged-in.
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1 1 . . 3 3 E E r r r r o o r r C C o o d d e e s s In the event of a control system failure, the digital display shows an error message. The message codes are shown in the display column below.
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Display Cause Correction “E-18-B” Right level sen- checked at the control board; have sensor checked and sor open. replace if necessary. “E-18-C” Both level sen- sors open. “E-21” Slow heat Have a certified service technician check the fryer for cor- recovery.
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Display Cause Correction “E-82B” Home switch 5 5 . . Check for voltage at the motor connection AIF side. Is failed, Position there a voltage of 24VDC? if yes, replace motor. If no, switch working. check harness and AIF board. “E-82C”...
Technical Bulletin 1.4 Solid State High Limit Change Henny Penny is using a dual thermocouple SSHL (solid-state high limit) system for all fryers starting in 2021. This change is necessary to comply with updated agency approval standards. Dual thermocouple units are identified by orange, normally closed high limit reset switches. See Figure 1. for visual differences.
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Table 5 Theory of Operation Ref. Description The dual thermocouple SSHL (solid state high limit) shown in Figure 2, monitors N.O. Relay two J-type thermocouples. The cold junction of these thermocouples is connected Red “Limit” LED to terminals (D) and (E) and the hot junction is mounted at the heating element Amber “In-Range”...
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Troubleshooting E-10 high limit not resetting 1. If the high limit trips and can’t be reset, make sure that they vat has had at least 20 minutes to cool. If 20 minutes have passed, verify that the correct reset switch is being pressed and is being held in for 10 seconds. If the high limit still doesn’t reset, power down the controls so all LEDs on the main control panel are off.
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2. Limit and In-Range status LEDs are included on the dual thermocouple solid state high limit. Table 3 provides a definition for using the LEDs as diagnostic indicators relating to the high limit status and possible causes. 3. If the fryer has two solid state high limit controls per vat, either SSHL control may be open causing the fryer main control panel to display an E-10 error.
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C C h h a a p p t t e e r r 2 2 I I n n f f o o , , F F i i l l t t e e r r & & T T e e m m p p B B u u t t t t o o n n S S t t a a t t s s NOTE: If no buttons are pressed within 5 seconds in any of stat modes, the controls revert back to normal operation.
2 2 . . 3 3 T T e e m m p p B B u u t t t t o o n n S S t t a a t t s s T T a a b b l l e e 2 2 - - 3 3 T T e e m m p p B B u u t t t t o o n n S S t t a a t t s s Menu Step Description Actual Oil...
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e e . . Vat-1 f f . . Vat-2 g g . . Vat-3 h h . . Vat-4 i i . . Vat-5 j j . . Vat-6 k k . . Vat-7 l l . . Vat-8 1 1 8 8 .
C C h h a a p p t t e e r r 3 3 L L e e v v e e l l 1 1 P P r r o o g g r r a a m m m m i i n n g g Level 1 contains the following: •...
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Press the down arrow until “COOK ID” shows in the display along with the 9 9 ) ) product ID. For example, “NUG” would be the ID for nuggets. Use the product buttons to change the ID, following the same procedure as Step 6 above. A A l l a a r r m m s s ( ( D D u u t t y y 1 1 &...
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Press the down arrow once and “AIF CLOCK” show in the displays. 3 3 ) ) Press ✓ button and use the left and right arrows to scroll through “ENABLE” and 4 4 ) ) “DISABLE” and then press ✓ button again to select one. If “ENABLE”...
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Press the down arrow 3 times and “FRYER SETUP” show in the displays. 3 3 ) ) Press ✓ button and “*SETUP* *MODE*” shows in the displays, followed by, 4 4 ) ) “LANGUAGE” on the left display, “ENGLISH” on the right display. Use the left and right arrows to change the operation display to, “FRANCAIS”, 5 5 ) ) “CAN FREN”, “ESPANOL”, “PORTUG”, “DEUTSCHE”, “SVENSKA”,...
C C h h a a p p t t e e r r 4 4 L L e e v v e e l l 2 2 P P r r o o g g r r a a m m m m i i n n g g Used to access the following: •...
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NOTE: • Use the up arrow button to go back to previous menu items. • Press “X” button when finished with the current product, to return to the PRODUCT SELECTN step. • Press “X” button a second time to exit PROD COMP mode. 4 4 .
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Enter code 1, 2, 3, 4 (first 4 product buttons). “PROD” and “COMP” show in the 2 2 ) ) displays. Press the down arrow 3 times and “ALERT TONE” shows in the display. 3 3 ) ) Press right ✓ button and “VOLUME” shows in the display, along with the volume 4 4 ) ) value.
T T a a b b l l e e 5 5 - - 1 1 S S p p e e c c i i a a l l P P r r o o g g r r a a m m M M o o d d e e s s Program Code Description S S P P - - 1 1...
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Description Program Code S S P P - - 3 3 4 4 Old Pad - Max. Fill Time - XXX SEC S S P P - - 3 3 5 5 Fill To Top Time - XXX SEC S S P P - - 3 3 6 6 Reach Top Plus x Seconds - XXX SEC S S P P - - 3 3 7 7 Fill Until Pan Empty - XXX SEC...
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S S P P - - 70 NOTE: Not all Special Program Mode functions are discussed in this section. To ensure proper operation of fryer, please consult Henny Penny Corp. before changing any of these settings. For information on these functions, contact Service Department at 1-800-417-8405, or 1-937-456-8405.
5 5 . . 2 2 . . 8 8 S S P P - - 8 8 E E d d i i t t U U n n i i t t S S e e r r i i a a l l N N u u m m b b e e r r Press the down arrow and “SP-8 S/N ✓EDIT”...
5 5 . . 4 4 D D a a t t a a C C o o m m m m & & H H e e a a t t C C o o n n t t r r o o l l NOTE: Data communications and heat control settings are shown in Level 3 Program Mode. To ensure proper operation of fryer, please consult Henny Penny Corp. before changing any of these settigns. Fo more information on these functions, contact Service Department at 1-800-417-8405, or 1-937-456-8405.
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T T a a b b l l e e 5 5 - - 2 2 T T e e c c h h M M o o d d e e s s Program Code Description T T - - 1 1 S S o o f f t t w w a a r r e e 1 1 .
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Program Code Description T T - - 1 1 6 6 V V i i e e w w A A - - D D C C h h a a n n n n e e l l T T - - 1 1 7 7 D D i i g g i i t t a a l l I I n n p p u u t t s s •...
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Program Code Description • “P” - Drain Pan • “M*” - Drain pan missing. • “JL” - JIB • “J*” - JIB oil level is low. • “R” - RTI • “R*” - RTI system detected. • “DT” - RTI Discard Tank •...
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Program Code Description • Press product 7 to open and close the return valves. “DcRc” means valves are closed, “DoRo” means valves are open (driven by the control board). 2 2 . . Press the down arrow and “DISCARDc” and “JIBFILLc” shows in the displays (driven by the AIF board).
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Program Code Description • Press product 2 to turn off and on the JIB low light (display shows “JLO*” when on). T T - - 2 2 1 1 C C h h a a n n g g e e T T e e c c h h C C o o d d e e ? ? T T - - 2 2 2 2 T T o o t t a a l l I I n n i i t t i i a a l l i i z z a a t t i i o o n n 5 5 .
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Program Code Description S S T T - - 1 1 6 6 S S y y s s t t e e m m R R A A M M F F a a d d e e C C o o u u n n t t S S T T - - 1 1 7 7 C C o o o o k k R R A A M M F F a a d d e e C C o o u u n n t t S S T T - - 1 1 8 8...
C C h h a a p p t t e e r r 6 6 I I n n f f o o r r m m a a t t i i o o n n M M o o d d e e 6 6 .
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6 6 . . 1 1 . . 3 3 L L a a s s t t L L o o a a d d Press ✓ button to select Last Load (ex: -P1- = Product 1; L1 = left, first product) 1 1 ) ) and press the up or down arrows to view the following.
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C C h h a a p p t t e e r r 7 7 M M a a i i n n t t e e n n a a n n c c e e 7 7 . . 1 1 I I n n t t r r o o d d u u c c t t i i o o n n This section provides checkout and replacement procedures for various parts of fryer.
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7 7 . . 4 4 . . 1 1 C C o o n n t t r r o o l l P P a a n n e e l l R R e e p p l l a a c c e e m m e e n n t t Remove electrical power supplied to the vat.
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Perform steps seven and eight of 7.4.1 Control Panel Replacement , page 36 3 3 ) ) 7 7 . . 5 5 H H i i g g h h T T e e m m p p e e r r a a t t u u r r e e L L i i m m i i t t S S y y s s t t e e m m A thermocouple is attached to each element and senses oil temperature.
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NOTE: Oil temp must be 380°F (193°C) to perform this check.
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Connect a known good high limit control into wiring for the suspect 5 5 ) ) thermocouple and control. Connect electrical power and operate vat. If vat does not overheat, replace 6 6 ) ) defective control with known good part. If vat overheats, perform more checkouts of other components (relays, 7 7 ) ) contactors, probes, etc.) and replace the heating element as the last resort.
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Element Resistance Element Total Watts System Watt System Resistance Part Watt Color Voltage Wiring Voltage Element (Phase to Square Code Config. Heater (Phase to Neutral) Inch Phase) 84401- 7000 7000 200 VAC 3 Wire 10.88 Blue 84401- 7000 7000 380 VAC 4 Wire 19.76 Yellow 84401-...
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Element Resistance Element Total Watts System Watt System Resistance Part Watt Color Voltage Wiring Voltage Element (Phase to Square Code Config. Heater (Phase to Neutral) Inch Phase) 84375- 14000 7000 230 VAC 3 Wire 14.4 Purple 84375- 14000 7000 240 VAC 3 Wire 15.68 Silver 7 7 .
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Using a 1/2 inch wrench, remove eight cap screws and two pivot blocks holding 4 4 ) ) faulty heater in place. NOTE: Carefully gather up any slack in the lead wires for the heaters in the adjoining vats at the back of the fryer to minimize the amount of disassembly of the pivot blocks and heaters to keep from disconnecting all the wires but allow the defective heater to be replaced.
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Tape new power leads to old lead left in place and route to controls area at front 5 5 ) ) of fryer and connect to contactor. Align pivot blocks and heaters straight across front of fryer and snug screws. 6 6 ) ) Lower elements into vats and adjust each so no elements rub sides of vat.
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7 7 . . 7 7 . . 2 2 R R e e p p l l a a c c e e m m e e n n t t Open left door. 1 1 ) ) Using a 9/16 inch wrench, remove retaining nut from below and remove breaker 2 2 ) ) from controls area.
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Form inside of control area, squeeze in on tabs on back of switch and push 2 2 ) ) switch out the front of control area. Label and remove wires from switch. 3 3 ) ) 7 7 . . 8 8 . . 1 1 C C h h e e c c k k o o u u t t Check across two sets of switch terminals for continuity.
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Disconnect 12-pin connector on left side of control panel. 2 2 ) ) Using multimeter, take ohm reading on appropriate oil temperature pins. If 3 3 ) ) readings are different than the following chart or control panel label, replace probe.
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T T a a b b l l e e 7 7 - - 3 3 R R T T D D R R e e s s i i s s t t a a n n c c e e C C h h a a r r t t Resist- Resist- Resistance...
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Go to front of fryer control panel for vat with suspect probe, loosed retaining 4 4 ) ) screw with Philip’s-head screwdriver and hinge control panel down. Disconnect 12-pin connector at left side of control panel and place connector on 5 5 ) ) flat surface with the open side up.
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Figure 7-1 Probe Assembly Install Push temperature probe through until it makes contact with gauge. 1 1 1 1 ) ) Tighten temperature probe in place. 1 1 2 2 ) ) E E x x c c e e s s s s f f o o r r c c e e w w i i l l l l d d a a m m a a g g e e t t e e m m p p e e r r a a t t u u r r e e p p r r o o b b e e .
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Note that left and right are as viewed from front of fryer. Also if any of the probes are out of calibration more than 10°F or 10°C, the probe should be replaced. An ohm check can be performed also. 7 7 . . 1 1 0 0 . . 1 1 C C h h e e c c k k o o u u t t O O i i l l L L e e v v e e l l P P r r o o b b e e S S H H O O C C K K H H A A Z Z A A R R D D T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n - -...
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Place connector on flat surface with the open side up. 7 7 ) ) Hold connector in place with one hand, use other hand to insert pocket knife 8 8 ) ) blade or other small sharp tool into connector notch to depress metal locking tab.
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Figure 7-2 Probe Assembly Install Push temperature probe through until it makes contact with gauge. 1 1 3 3 ) ) Tighten temperature probe in place. 1 1 4 4 ) ) E E x x c c e e s s s s f f o o r r c c e e w w i i l l l l d d a a m m a a g g e e t t e e m m p p e e r r a a t t u u r r e e p p r r o o b b e e .
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7 7 . . 1 1 1 1 E E l l e e m m e e n n t t S S e e n n s s e e S S w w i i t t c c h h This switch removes power to the element when the element is raised.
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Use Philip’s-head screwdriver and 5/16 inch nut driver to remove two screws 3 3 ) ) and nuts securing the switch. Reassemble with new switch, making sure switch lever is inside hole of element 4 4 ) ) sense arm and the switch is actuated, and then reconnect wires to the switch. Reinstall rear shroud.
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Figure 7-3 Contactors 7 7 . . 1 1 2 2 . . 1 1 C C h h e e c c k k o o u u t t Remove electrical power supplied to the fryer. 1 1 ) ) S S H H O O C C K K H H A A Z Z A A R R D D T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , ,...
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Test Points Results From 30 to 34. open circuit. From 31 to 35. open circuit. From 32 to 36. open circuit. From 33 to 37 (coil). ohm reading 5 to 6. S S H H O O C C K K H H A A Z Z A A R R D D T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , m m a a k k e e c c o o n n n n e e c c t t i i o o n n s s b b e e f f o o r r e e a a p p - - p p l l y y i i n n g g p p o o w w e e r r , , t t a a k k e e r r e e a a d d i i n n g g , , a a n n d d r r e e - - m m o o v v e e p p o o w w e e r r b b e e f f o o r r e e r r e e m m o o v v i i n n g g m m e e t t e e r r...
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Using a 3/8 inch wrench or socket, remove two mounting nuts on base plate of 2 2 ) ) contactor begin replaced and remove contactor. When replacing the heat contactor, slide it from the mounting rail. 3 3 ) ) Install new contactor in reverse order.
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Using a 1/8 inch Allen wrench, remove four screws. 2 2 ) ) Pivot rear of motor down while lifting up to disengage motor sprocket from chain. 3 3 ) ) Disconnect motor lead wires at connector. 4 4 ) ) Install new motor assembly in the reverse order.
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7 7 . . 1 1 3 3 . . 2 2 S S w w i i t t c c h h e e s s R R e e p p l l a a c c e e m m e e n n t t S S H H O O C C K K H H A A Z Z A A R R D D T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n - -...
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Lightly push the switches bracket up against the adjustment head and hold in 4 4 ) ) place. Tighten mounting screws. Move lead wires from old switches to new switches. 5 5 ) ) D D r r i i v v e e c c h h a a i i n n a a n n d d s s p p r r o o c c k k e e t t s s w w i i l l l l b b e e g g i i n n o o p p e e r r a a t t i i n n g g .
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Using a 1 inch wrench, disconnect hard line from filter pump to elbow. 4 4 ) ) Using a 7/16 inch wrench, remove two mounting bolts from support at end of 5 5 ) ) valve. Using 1 7/16 inch wrench, remove two mounting bolts and two nuts and selector 6 6 ) ) valve assembly from fryer.
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Locate elbow and pipe plugs in ports of selector valve. Label corresponding 7 7 ) ) ports in new selector valve, and remove elbow and plugs from old valve and place into labeled ports in new valve. Assemble in reverse order. 8 8 ) ) 7 7 .
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Trace wires from P12 on panel to vertical wall of controls area and separate 2 2 ) ) required connector. Using a 7/32 inch Allen wrench, loosen and unscrew two set screw until almost 3 3 ) ) removed. Using a flat blade screwdriver, pry motor from valve body. 4 4 ) )
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Using a 1/4 inch or adjustable wrench, turn square stud shaft to operate valve 5 5 ) ) ball. Assemble in reverse order. 6 6 ) ) Support control panel bottom with one hand, swing panel top up about 90 7 7 ) ) degrees, let panel slide down slightly to clear screw, push panel top up to engage screw, then tighten screw.
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Trace wires from P12 on panel to vertical wall of controls area and separate 2 2 ) ) required connector. From the rear of the fryer and using a 3/8 inch wrench, remove two nuts 3 3 ) ) securing seal clamp to drain trough studs. Grasp drain valve and motor assembly, turn assembly 1/8 turn (45°) counter 4 4 ) ) clockwise (CCW) and slide assembly down so valve inlet clears vat drain tube.
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Reassemble in reverse order. Lubricate O-rings with cooking oil. Align “nubs” on 1 1 1 1 ) ) drain tubes with notches in valve body, push tube into valve body and turn 1/8 turn (45°) clockwise (CW) to lock position. 7 7 .
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To reassemble, place rotor on drive shaft, and place roller into rotor. 3 3 ) ) T T h h e e r r e e i i s s a a n n i i n n d d i i c c a a t t o o r r o o n n t t h h e e s s i i d d e e o o f f t t h h e e t t w w o o h h a a l l v v e e s s o o f f t t h h e e p p u u m m p p , , t t h h i i s s m m a a r r k k m m u u s s t t b b e e t t o o g g e e t t h h e e r r .
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Using crosshead screwdriver, remove the rear cover from motor, exposing the 5 5 ) ) wires. Loosen the conduit clamp, disconnect wires, and pull the wires through the 6 6 ) ) conduit clamp. Using 7/16 inch wrench, remove three nuts, lockwashers, flat washers, spacer 7 7 ) ) washer sets, and bolts securing the motor to the motor bracket.
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T T h h e e f f o o l l l l o o w w i i n n g g p p r r o o c c e e d d u u r r e e o o n n l l y y a a p p p p l l i i e e s s t t o o u u n n i i t t s s m m a a n n u u f f a a c c t t u u r r e e d d p p r r i i o o r r t t o o S S e e p p t t e e m m b b e e r r 2 2 0 0 1 1 8 8 .
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7 7 . . 1 1 6 6 J J I I B B P P u u m m p p This pump keeps the vats filled (Auto Top-Off) 7 7 . . 1 1 6 6 . . 1 1 R R e e p p l l a a c c e e m m e e n n t t S S H H O O C C K K H H A A Z Z A A R R D D T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n - -...
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Tag and pull connectors from AIF PC board located behind control panel. 2 2 ) ) Using a 5/16 inch socket, remove six nuts and board form fryer. 3 3 ) ) Install new PC board in reverse order. 4 4 ) ) 7 7 .
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S S H H O O C C K K H H A A Z Z A A R R D D T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , u u s s e e c c a a r r e e w w h h e e n n c c h h e e c c k k i i n n g g t t r r a a n n s s - - f f o o r r m m e e r r .
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Support control panel bottom with one hand, swing panel top up about 90 5 5 ) ) degrees, slide panel down slightly to clear screw, push panel up to engage screw, and tighten screw. 7 7 . . 2 2 0 0 C C h h e e c c k k V V a a l l v v e e A check valve is installed in the fill line to each vat to keep oil from flowing out of the vat.
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S S H H O O C C K K H H A A Z Z A A R R D D T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n - - p p l l u u g g c c a a r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
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Support control panel bottom with one hand, swing panel top up about 90 5 5 ) ) degrees, slide panel down slightly to clear screw, push panel top up to engage screw, then tighten screw. 7 7 . . 2 2 2 2 F F i i l l t t e e r r & & J J I I B B L L i i g g h h t t s s 7 7 .
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C C h h a a p p t t e e r r 8 W W i i r r i i n n g g D D i i a a g g r r a a m m s s The wiring diagrams are shown in this section.