Wendy's reduced oil capacity open fryers, full vat – electric (70 pages)
Summary of Contents for Henny Penny LVE-102
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M A N U A L SPLIT/FULL VAT OPEN FRYER (Electric) MODEL LVE-102 LVE-103 LVE-104 R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M...
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These are the original version controlled Henny Penny instructions for Low Oil Volume Electric (LVE) 2, 3 and 4 vat model 102, 103, 104 (LVE 102, 103, 104). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
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Henny Penny will pay all reasonable costs related to the delivery and installation of the replacement LOV fryer, including freight and international duties. • Original LOV fryer will become the property of Henny Penny, with all costs related to removal to be approved and paid by Henny Penny. Years 11-15:...
Model LVE-102, 103, 104 SECTION 1. INTRODUCTION The Henny Penny open fryer is a basic unit of food processing 1-1. INTRODUCTION equipment. This unit is used only in institutional and commercial food service operations. As of August 16, 2005, the Waste Electrical and Electronic Equipment directive went into effect for the European Union.
Model LVE-102, 103, 104 The Henny Penny open fryer has many safety features 1-4. SAFETY incorporated. However, the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures.
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Model LVE-102, 103, 104 1-4. SAFETY (Continued) Equipotential Ground Symbol Waste Electrical and Electronic Equipment (WEEE) Symbol Shock Hazard Symbols Hot Surface Symbols T��������� Aug. 2007...
SECTION 2. INSTALLATION This section provides the installation and unpacking instructions 2-1. INTRODUCTION for the Henny Penny LVE fryer. Installation of this unit should be performed only by a �������������� Do not puncture the fryer with any objects such as drills or screws as component damage or electrical shock could result.
Model LVE-102, 103, 104 The proper location of the fryer is very important for operation, 2-3. SELECTING THE speed, and convenience. The location of the open fryer should FRYER LOCATION allow clearances for servicing and proper operation. Choose a location which will provide easy loading and unloading without �������������������������������...
Model LVE-102, 103, 104 The fryer should be located with provision for venting into 2-5. VENTILATION OF adequate exhaust hood or ventilation system. This is essential FRYER ������������������������������� Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer. We recommend you consult a local ventilation or heating company to help in designing an adequate system.
Model LVE-102, 103, 104 2-8. ELECTRICAL REQUIREMENTS Check the data plate, mounted on the inside of the left door, to determine the correct power supply. This fryer must be adequately and safely grounded (earthed) or electrical shock could result. Refer to...
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Model LVE-102, 103, 104 An all pole, separate disconnect switch, with proper capacity 2-8. ELECTRICAL fuses or breakers must be installed at a convenient location REQUIREMENTS between the fryer and the power source, and must be installed (Continued) according to national and local codes. It should be an insulated copper conductor rated for 600 volts and 90 C.
Model LVE-102, 103, 104 SECTION 3. OPERATION Refer to explanations on the next pages. 3-1. OPERATING COMPONENTS Figure 3-1 Figure 3-2 Aug. 2009...
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Model LVE-102, 103, 104 Refer to Figures 3-1 & 3-2 in conjunction with the description of 3-1. OPERATING the functions below. COMPONENTS (Continued) Fig. Item Description Function This LED lights when the control calls for heat for the left vat(s), and...
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Model LVE-102, 103, 104 3-1. OPERATING COMPONENTS (Continued) Fig. No. Item No. Description Function 11 & 14 Used in the Programming and Filtering Modes; also used for buttons ; press to view the ������������� a. ���������������������� b. time and date Used in the Programming Modes;...
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Model LVE-102, 103, 104 Figure 3-3 Fig. Item Description Function Filter Drain Pan ��������������������������������� Assy. help prolong the use of the oil Basket Rest The baskets hang on this when not in use, or to drain the product after a cook cycle...
Model LVE-102, 103, 104 ���������������������������������� 3-2. SET-UP MODE fryer. When the main power switch is turned on, “OFF” shows in both displays. Press on either side and *SETUP* *MODE* shows in the displays, followed by, “LANGUAGE” on the left display, “ENGLISH”...
Model LVE-102, 103, 104 3-3. FILLING OR ADDING The oil level must always be above the heating elements when the fryer is heating and at the oil level indicators on the rear of the vat. Failure to follow these instructions could result in a fire and/or damage to the fryer.
Model LVE-102, 103, 104 1. �������������������������� 3-4. MORNING START-UP PROCEDURES 2. Move power switch to the ON position and then press to turn on heat for the desired vat. If display shows “IS POT FILLED?” make sure oil is at the proper level (see Section 3-2) and then press ü...
Model LVE-102, 103, 104 A dedicated display means, one product always shows in the display of 3-5. COOKING WITH a particular vat. DEDICATED DISPLAY 1. Once out of the Melt Cycle, LOW TEMP������������� temperature has been reached. No cook cycles can be started while “LOW TEMP”...
Model LVE-102, 103, 104 A multi-product display means, a product must be selected before 3-6. COOKING WITH starting a cook cycle in a particular vat. MULTI-PRODUCT DISPLAY 1. Once out of the Melt Cycle, LOW TEMP������������� temperature has been reached. Then the display shows “---- ----”.
Model LVE-102, 103, 104 The display shows “---- ----” if in the Multi-Product Display Mode and 3-8. CHANGING FROM can be changed to a dedicated display. MULTIPRODUCT DISPLAY TO A 1. Press a product button, for ex: DEDICATED DISPLAY 2. The display shows “FR FRIES” if the set-point of the vat matches the product, or the display shows “<<<<...
Model LVE-102, 103, 104 During normal operation, the control automatically monitors the oil 3-11. AUTO TOP-OFF level in the vat. If the control senses the oil level too low, the unit pumps oil from the JIB into the vat to keep the oil at the proper level.
Model LVE-102, 103, 104 3-12. AUTOMATIC INTERMITTENT AIF is NOT���������������������������� FILTRATION (AIF) ���������������������� 1. During normal operation and after a certain number of cook cycles, the blue light illuminates on the front of the fryer (Figure 1), and the control periodically shows “FLTR NOW?” “YES NO”.
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Model LVE-102, 103, 104 9. ��������������������������������� 3-12. AUTOMATIC then shows “CHANGE FILTER PAD?” “YES NO”. If changing INTERMITTENT ü ����������������� ���������������� FILTRATION (AIF) the procedures in the Changing the Filter Pad or Paper Section. (Continued) Controls return to normal operation.
Model LVE-102, 103, 104 3-13. MAINTENANCE FILTER Put on protective gear: Be sure to use all McDonald’s approved safety equipment including, apron, face shield and gloves. Never begin filtering until you’re wearing all safety gear. Hot oil can cause severe burns.
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Model LVE-102, 103, 104 8. Use the scouring tool, a nylon scouring pad, and a small amount of McD 3-13. MAINTENANCE Fryer Cleanser to scrub the inside of the vat. Be careful not to damage the FILTER (Continued) sensing probes.
Model LVE-102, 103, 104 3-14a. DISCARDING OIL FROM VAT USING WITH PROLONGED USE, THE FLASHPOINT OF SHORTENING IS REDUCED. DISCARD SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING. SERIOUS BURNS, PERSONAL INJURY, FIRE, AND/OR PROPERTY DAMAGE COULD RESULT.
Model LVE-102, 103, 104 3-14b. DISCARDING OIL FROM VAT USING REAR WITH PROLONGED USE, THE FLASHPOINT OF SHORTENING IS REDUCED. DISCARD SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING. SERIOUS BURNS, PERSONAL INJURY, FIRE, AND/OR PROPERTY DAMAGE COULD RESULT.
Model LVE-102, 103, 104 NOTE: ENSURE DISPOSE IS SET TO NO OR VAC 3-15. DISCARDING OIL 1. Open center door and pull the drain pan assembly from under fryer FROM VAT USING and replace with oil discard shuttle. Figures 1 & 2.
Model LVE-102, 103, 104 ���������������������������������� 3-16. CHANGING THE paper) should be changed at least once per day. FILTER PAD �������������������������������� ü display, “CHANGE PAD”. Press button to cancel the message, ������������������������������� changed. 1. Make sure the main power switch is in the ON position.
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Model LVE-102, 103, 104 3-16. CHANGING THE FILTER PAD (Continued) 5. ��������������������������������� and water. Rinse thoroughly with hot water. Figure 5. Figure 5 6. ����������������������������� Figure 6 7. Remove the bottom screen from pan and clean thoroughly with soap and water. Rinse thoroughly with hot water. Figure 7.
Model LVE-102, 103, 104 3-16. CHANGING THE FILTER PAD (Continued) Be sure that the drain pan, bottom screen, crumb catcher, and the ��������������������������������� ������������������� 9. Reassemble in reverse order, placing the bottom screen into the ��������������������������������� crumb catcher. ��������������������������������� ��������������������������...
Model LVE-102, 103, 104 3-18. INFO BUTTON STATS Recovery Information for each Vat 1. Press and release and REC shows in the left display and the recovery time that oil temperature went from 250°F (121°C) to 300°F (149°C) shows in the right display. For example,...
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Model LVE-102, 103, 104 This mode gathers and stores historic information on the fryer 3-21. INFORMATION and operator’s performance. Press and hold for 3 seconds, MODE unitil *INFO* *MODE*” shows on the displays. ü Press buttons to access the steps and press button to view the statistics within each step.
Model LVE-102, 103, 104 3. LAST LOAD 3-21. INFORMATION ü Press button to select Last Load (ex: -P1- = Product 1; MODE (Continued) ”L1” = left, 1st product) and press buttons to view the following: FUNCTION DISPLAY EX: Product (Last product cooked)
Model LVE-102, 103, 104 SECTION 4. LEVEL 1 PROGRAMMING Level 1 contains the following: • Modify product settings • Set the AIF clock for products • Perform the Deep Clean procedure • Fryer Setup Mode 1. Press and hold buttons until LEVEL - 1 shows in the 4-1.
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Model LVE-102, 103, 104 8. Press and release button and “TEMP” shows in the 4-1. MODIFYING PRODUCT display, along with the preset temperature on the right side of SETTINGS (Continued) the display. Press the product buttons to change the temperature. The temperature range is 190°F (88°C) to 380°F (193°C).
Model LVE-102, 103, 104 This feature allows the controls to be set for periods of the day that 4-2. AIF CLOCK block the automatic “Filter Now” prompts. For example, the controls could be set not interrupt with “Filter Now” prompts during the lunch ����������������������������������...
Model LVE-102, 103, 104 In 12-hour clock mode, there are three items on each line: the start time 4-2. AIF CLOCK “XX:XX”, the A or P (am/pm) setting, and the “XX” duration. Use the (Continued) �������������������������������� cted. To set a new start time setting, use the product buttons , to enter the new value.
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Model LVE-102, 103, 104 5. Split vat fryers only! Display shows “LEFT RGHT”, asking you 4-3. DEEP CLEAN MODE ü to select which vat will be cleaned. Press button to select left (Continued) vat, or X button for the right vat.
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Model LVE-102, 103, 104 10. Follow McDonald’s vat cleaning procedure and at the end of the one 4-3. DEEP CLEAN MODE ü hour, display shows “CLEAN DONE” and beeps. Press (Continued) button and display then shows “REMOVE SOLUTION FROM VAT”.
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Model LVE-102, 103, 104 15. Pour clean water into vat to rinse vat and allow rinse water to drain 4-3. DEEP CLEAN MODE ��������������������������������� (Continued) the drain pan. Display now shows “RINSE COMPLETE” “YES NO”. ü 16. Once vat is completely rinsed, press the button and display ü...
Model LVE-102, 103, 104 This mode has the same settings as seen upon initial start-up of the 4-4. FRYER SETUP fryer. See Setup Mode, Section 3-3. 1. Press and hold buttons until LEVEL - 1 shows in the display, followed by ENTER CODE.
Model LVE-102, 103, 104 SECTION 5. LEVEL 2 PROGRAMMING Used to access the following: • Advanced changes to product settings • Error code log • Password programming • Alert Tone/Volume ����������������������� • ���������� 1. Press hold and buttons until LEVEL - 2 shows in the 5-1.
Model LVE-102, 103, 104 8. Press button until “FULL HT” shows in the display along with 5-1. ADVANCED PRODUCT the full heat value in seconds, which means the heat is on as soon as SETTINGS (Continued) a timer button is pressed, for the programmed length of time. Press...
Model LVE-102, 103, 104 The 4-digit passwords can be changed for access to Set-Up, Usage, 5-3. PASSWORD Level 1, Level 2, & Get Mgr.) 1. Press and hold buttons until LEVEL - 2 shows in the display, followed by ENTER CODE.
Model LVE-102, 103, 104 ������������������������� 5-5. FILTER AFTER 1. Press and hold buttons until LEVEL - 2 shows in the display, followed by ENTER CODE. 2. ����������������������������� “COMP” show in the displays. 3. Press button 4 times and “FLTR AFTR” shows in the display������������������������������...
Model LVE-102, 103, 104 SECTION 6. TROUBLESHOOTING 6-1. TROUBLE SHOOTING GUIDE Problem Cause Correction POWER switch • Open circuit • Plug fryer in ON but fryer • Check breaker or fuse at supply box completely • (Non-US/some Int’l. locations only)
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Model LVE-102, 103, 104 6-1. TROUBLE SHOOTING GUIDE (Continued) Problem Cause Correction Oil foaming or boiling • Water in oil • Drain and clean oil over top of vat • Improper or bad oil • Use recommended oil • ���������...
Model LVE-102, 103, 104 In the event of a control system failure, the digital display 6-2. ERROR CODES shows an error message. The message codes are shown in the DISPLAY column below. A constant tone is heard when an error code is displayed, and to silence this tone, press any button.
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Model LVE-102, 103, 104 6-2. ERROR CODES DISPLAY CAUSE CORRECTION “E-22” Heat Error-No Heat Check power cord and have heat circuit checked “E-31” Elements are up Lower elements back into the vat “E-41”, Programming failure Turn switch to OFF, then back to ON; if display shows any “E-46”...