Henny Penny LVE-202 Operation Manual
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Henny Penny LVE-202 Operation Manual

Split / full vat open fryer (electric)
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OPERATION
M A N U A L
SPLIT/FULL VAT OPEN FRYER (Electric)
MODEL
LVE-202
LVE-203
LVE-204
R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M

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Summary of Contents for Henny Penny LVE-202

  • Page 1 M A N U A L SPLIT/FULL VAT OPEN FRYER (Electric) MODEL LVE-202 LVE-203 LVE-204 R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M...
  • Page 2 Compliance Information These are the original version controlled Henny Penny instructions for Low oil Volume Electric (LVE) model 20 number of vats 2 (LVE-202/203/204). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.

  • Page 3: Table Of Contents

    Model LVE-202, 203, 204 TABLE OF CONTENTS Section Page Section 1. INTRODUCTION ................1-1 Introduction ................1-1 Proper Care ................1-1 Assistance ................. 1-1 Safety ..................1-2 Section 2. INSTALLATION................2-1 Introduction ................2-1 Unpacking ................. 2-1 Selecting the Fryer Location ............. 2-2 Leveling the Fryer ..............
  • Page 4 Model LVE-202, 203, 204 TABLE OF CONTENTS (Continued) Section Page Section 4. LEVEL 1 PROGRAMMING ............4-1 4-1 Modifying Product Settings ............4-1 4-2 AIF Clock ..................4-3 4-3 Deep Clean Mode ..............4-4 4-4 Fryer Setup ................4-8 Section 5. LEVEL 2 PROGRAMMING ............5-1 5-1 Advanced Product Settings ............5-1...

  • Page 5: Introduction

    Model LVE-202, 203, 204 SECTION 1. INTRODUCTION 1-1. INTRODUCTION The Henny Penny open fryer is a basic unit of food processing equipment. This unit is used only in institutional and commercial food service operations. As of August 16, 2005, the Waste Electrical and Electronic Equipment directive went into effect for the European Union.

  • Page 6: Safety

    Model LVE-202, 203, 204 1-4. SAFETY The Henny Penny open fryer has many safety features incorporated. However, the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures.
  • Page 7 Model LVE-202, 203, 204 1-4. SAFETY (Continued) Equipotential Ground Symbol Waste Electrical and Electronic Equipment (WEEE) Symbol Shock Hazard Symbols Hot Surface Symbols To Check or Confirm Noise generated from this equipment is less than 70 dB(A) Aug. 2012...

  • Page 8: Installation

    SECTION 2. INSTALLATION 2-1. INTRODUCTION This section provides the installation and unpacking instructions for the Henny Penny LVE fryer. Installation of this unit should be performed only by a qualified service technician. Do not puncture the fryer with any objects such as drills or screws as component damage or electrical shock could result.

  • Page 9: Selecting The Fryer Location

    Model LVE-202, 203, 204 2-3. SELECTING THE The proper location of the fryer is very important for operation, FRYER LOCATION speed, and convenience. The location of the open fryer should allow clearances for servicing and proper operation. Choose a location which will provide easy loading and unloading without interfering with the final assembly of food orders.

  • Page 10: Ventilation Of Fryer

    Model LVE-202, 203, 204 2-5. VENTILATION OF The fryer should be located with provision for venting into FRYER adequate exhaust hood or ventilation system. This is essential to permit efficient removal of steam exhaust and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer.

  • Page 11: Electrical Requirements

    Model LVE-202, 203, 204 2-8. ELECTRICAL REQUIREMENTS Check the data plate, mounted on the inside of the left door, to determine the correct power supply. This fryer must be adequately and safely grounded (earthed) or electrical shock could result. Refer to...
  • Page 12 Model LVE-202, 203, 204 2-8. ELECTRICAL An all pole, separate disconnect switch, with proper capacity REQUIREMENTS fuses or breakers must be installed at a convenient location (Continued) between the fryer and the power source, and must be installed according to national and local codes. It should be an insulated copper conductor rated for 600 volts and 90 C.

  • Page 13: Dimensions

    Model LVE-202, 203, 204 2-9. DIMENSIONS Casters adjustable up to 1.562 in (40mm) Aug. 2010...

  • Page 14: Lonworks Function Confirmation

    Model LVE-202, 203, 204 2-10. LONWORKS FUNCTION Once the installation of the Henny Penny fryer is complete, CONFIRMATION perform this procedure to verify that the LonWorks control in the LVE is communicating with the computer console in the store. 1. Access the LonWorks system on the store’s computer console.

  • Page 15: Operation

    Model LVE-202, 203, 204 SECTION 3. OPERATION 3-1. OPERATING COMPONENTS Refer to explanations on the next pages. Figure 3-1 Figure 3-2 Aug. 2010...
  • Page 16 Model LVE-202, 203, 204 3-1. OPERATING Refer to Figures 3-1 & 3-2 in conjunction with the description of COMPONENTS the functions below. (Continued) Fig. Item Description Function This LED lights when the control calls for heat for the left vat(s), and...
  • Page 17 Model LVE-202, 203, 204 3-1. OPERATING COMPONENTS (Continued) Fig. No. Item No. Description Function 11 & 14 Used in the Programming and Filtering Modes; also used for buttons ; press to view the following filtering stats: a. the number of cook cycles before next filter b.
  • Page 18 Model LVE-202, 203, 204 Figure 3-3 Fig. Item Description Function Oil is drained into this pan and then is pumped through filters to Filter Drain Pan Assy. help prolong the use of the oil Basket Rest The baskets hang on this when not in use, or to drain the product...

  • Page 19: Set-Up Mode

    Model LVE-202, 203, 204 Upon initial start-up, the controls will ask to confirm the settings for the 3-2. SET-UP MODE fryer. When the main power switch is turned on, “OFF” shows in both displays. Press on either side and *SETUP* *MODE* shows in the displays, followed by, “LANGUAGE”...

  • Page 20: Filling Or Adding Oil

    Model LVE-202, 203, 204 3-3. FILLING OR ADDING The oil level must always be above the heating elements when the fryer is heating and at the oil level indicators on the rear of the vat. Failure to follow these instructions could result in a fire and/or damage to the fryer.

  • Page 21: Morning Start-Up Procedures

    Model LVE-202, 203, 204 3-4. MORNING START-UP 1. Place basket support inside of vat. Figure 1. PROCEDURES Failure to place the basket supports in the vats could cause damage to the burner tubes in gas fryers, or the elements in electric fryers.

  • Page 22: Cooking With Dedicated Display

    Model LVE-202, 203, 204 3-5. COOKING WITH A dedicated display means, one product always shows in the display of DEDICATED DISPLAY a particular vat. 1. Once out of the Melt Cycle, LOW TEMP flashes until the setpoint temperature has been reached. No cook cycles can be started while “LOW TEMP”...

  • Page 23: Cooking With Multi-Product Display

    Model LVE-202, 203, 204 3-6. COOKING WITH A multi-product display means, a product must be selected before MULTI-PRODUCT starting a cook cycle in a particular vat. DISPLAY 1. Once out of the Melt Cycle, LOW TEMP flashes until the setpoint temperature has been reached.

  • Page 24: Change From Multi-Product Display To Dedicated Display

    Model LVE-202, 203, 204 3-8. CHANGE FROM The display shows “---- ----” if in the Multi-Product Display Mode and MULTIPRODUCT can be changed to a dedicated display. DISPLAY TO A 1. Press a product button, for ex: DEDICATED DISPLAY 2. The display shows “FR FRIES” if the set-point of the vat matches the product, or the display shows “<<<<...

  • Page 25: Auto Top-Off

    Model LVE-202, 203, 204 3-11. AUTO TOP-OFF During normal operation, the control automatically monitors the oil level in the vat. If the control senses the oil level too low, the unit pumps oil from the JIB into the vat to keep the oil at the proper level.

  • Page 26: Automatic Intermittent Filtration (Aif)

    Model LVE-202, 203, 204 3-12. AUTOMATIC INTERMITTENT AIF is NOT available on fish vats (deep split-vats). Fish vats are to FILTRATION (AIF) be filtered only once, at the end of the day. 1. During normal operation and after a certain number of cook cycles, the blue light illuminates on the front of the fryer (Figure 1), and the control periodically shows “FLTR NOW?”...
  • Page 27 Model LVE-202, 203, 204 8. After trying to fill the vat 3 times without success, the controls 3-12. AUTOMATIC INTERMITTENT then shows “CHANGE FILTER PAD?” “YES NO”. If changing ü the filter pad at this time, press and change filter pad following...

  • Page 28: Maintenance Filter

    Model LVE-202, 203, 204 3-13. MAINTENANCE FILTER Put on protective gear: Be sure to use all McDonald’s approved safety equipment including, apron, face shield and gloves. Never begin filtering until you’re wearing all safety gear. Hot oil can cause severe burns.
  • Page 29 Model LVE-202, 203, 204 3-13. MAINTENANCE 8. Use the Hi-Temp Pad Holder, pad, and a small amount of KAY FILTER (Continued) QSR Fryer Cleaner to scrub the walls, corners and bottom of the inside of the vat. Use the Hi-Temp Detail Brush to remove soil built up and debris from coils, corners of vats and other hard- to-reach areas.
  • Page 30 Model LVE-202, 203, 204 3-14a. DISCARDING OIL FROM VAT USING WITH PROLONGED USE, THE FLASHPOINT OF SHORTENING IS REDUCED. DISCARD SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING. SERIOUS BURNS, PERSONAL INJURY, FIRE, AND/OR PROPERTY DAMAGE COULD RESULT.
  • Page 31 Model LVE-102, 103, 104 3-14b. DISCARDING OIL FROM VAT USING REAR WITH PROLONGED USE, THE FLASHPOINT OF SHORTENING IS REDUCED. DISCARD SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING. SERIOUS BURNS, PERSONAL INJURY, FIRE, AND/OR PROPERTY DAMAGE COULD RESULT. NOTE: ENSURE DISPOSE IS SET TO REAR 1.

  • Page 32: Discarding Oil From Vat Using Oil Discard Shuttle

    Model LVE-202, 203, 204 3-15. DISCARDING OIL NOTE: ENSURE DISPOSE IS SET TO NO OR VAC FROM VAT USING OIL DISCARD 1. Open center door and pull the drain pan assembly from under fryer SHUTTLE and replace with oil discard shuttle. Figures 1 & 2.
  • Page 33 Model LVE-202, 203, 204 3-16. DISCARDING OIL USING NON-RTI (REAR) SYSTEMS WITH PROLONGED USE, THE FLASHPOINT OF SHORTENING IS REDUCED. DISCARD SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING. SERIOUS BURNS, PERSONAL INJURY, FIRE, AND/OR PROPERTY DAMAGE COULD RESULT.

  • Page 34: Changing The Filter Pad

    Model LVE-202, 203, 204 In order to assure good oil pumping performance, the filter pad (or 3-17. CHANGING THE FILTER PAD paper) should be changed at least once per day. However, in stores open 24 hours a day, the pad should be changed twice a day.
  • Page 35 Model LVE-202, 203, 204 3-17. CHANGING THE FILTER PAD (Continued) 5. Remove the filter pad retaining ring and clean thoroughly with soap and water. Rinse thoroughly with hot water. Figure 5. Figure 5 6. Pull the filter pad from the pan and discard pad. Figure 6.

  • Page 36: Removing And Cleaning Basket Rest

    Model LVE-202, 203, 204 3-17. CHANGING THE FILTER PAD (Continued) Be sure that the drain pan, bottom screen, crumb catcher, and the retaining ring are thoroughly dry before placing filter pad into pan as water will dissolve the filter pad.

  • Page 37: Info Button Stats

    Model LVE-202, 203, 204 3-19. INFO BUTTON STATS Recovery Information for each Vat Press and release and REC shows in the left display and the recovery time that oil temperature went from 250°F (121°C) to 300°F 1:05 (149°C) shows in the right display. For example, means it took 1 minute and 5 seconds for the oil temperature to recover to 300°F (149°C) from 250°F (121°C).

  • Page 38: Information Mode

    Model LVE-202, 203, 204 3-22. INFORMATION This mode gathers and stores historic information on the fryer MODE and operator’s performance. Press and hold for 3 seconds, until *INFO* *MODE*” shows on the displays. ü Press buttons to access the steps and press button to view the statistics within each step.
  • Page 39 Model LVE-202, 203, 204 3-22. INFORMATION 3. LAST LOAD ü button to select Last Load (ex: -P1- = Product 1; MODE (Continued) Press ”L1” = left, 1st product) and press buttons to view the following: FUNCTION DISPLAY EX: Product (Last product cooked)
  • Page 40 Model LVE-202, 203, 204 3-25...

  • Page 41: Level 1 Programming

    Model LVE-202, 203, 204 SECTION 4. LEVEL 1 PROGRAMMING Level 1 contains the following: • Modify product settings • Set the AIF clock for products • Perform the Deep Clean procedure • Fryer Setup Mode 4-1. MODIFYING 1. Press and hold...
  • Page 42 Model LVE-202, 203, 204 4-1. MODIFYING PRODUCT 8. Press and release button and “TEMP” shows in display, SETTINGS (Continued) along with preset temperature on the right side of the display. Press the product buttons to change the temperature. The temperature range is 190°F (88°C) to 380°F (193°C).

  • Page 43: Aif Clock

    Model LVE-202, 203, 204 4-2. AIF CLOCK This feature allows the controls to be set for periods of the day that block the automatic “Filter Now” prompts. For example, the controls could be set to not interrupt with “Filter Now” prompts during the lunch rush, and during the supper rush.

  • Page 44: Deep Clean Mode

    Model LVE-202, 203, 204 In 12-hour clock mode, there are three items on each line: the start time 4-2. AIF CLOCK “XX:XX”, the A or P (am/pm) setting, and the “XX” duration. Use the (Continued) buttons to set these items, which flashes when the item is selected.
  • Page 45 Model LVE-202, 203, 204 4-3. DEEP CLEAN MODE 5. Split vat fryers only! Display shows “LEFT RGHT”, asking you ü (Continued) to select which vat will be cleaned. Press button to select left vat, or X button for the right vat.
  • Page 46 Model LVE-202, 203, 204 4-3. DEEP CLEAN MODE 10. Follow McDonald’s vat cleaning procedure and at the end of the ü (Continued) one hour, display shows “CLN DONE” and beeps. Press button and display then shows “REMOVE SOLUTION FROM VAT”.
  • Page 47 Model LVE-202, 203, 204 4-3. DEEP CLEAN MODE 15. Pour clean water into vat to rinse vat and allow rinse water to drain into drain pan. Rinse at least 3 times, but be careful not to overfill (Continued) the drain pan. Display now shows “RINSE COMPLETE” “YES NO”.

  • Page 48: Fryer Setup

    Model LVE-202, 203, 204 4-4. FRYER SETUP This mode has the same settings as seen upon initial start-up of the fryer. See Setup Mode, Section 3-3. 1. Press and hold buttons until LEVEL - 1 shows in the display, followed by ENTER CODE.

  • Page 49: Level 2 Programming

    Model LVE-202, 203, 204 SECTION 5. LEVEL 2 PROGRAMMING Used to access the following: • Advanced changes to product settings • Error code log • Password programming • Alert Tone/Volume • No. of cook cycles before filter is suggested • Automatic filter time 5-1.

  • Page 50: E-Log (Error Code Log)

    Model LVE-202, 203, 204 5-1. ADVANCED PRODUCT 8. Press button until “FULL HT” shows in the display along with SETTINGS (Continued) the full heat value in seconds, which means the heat is on as soon as a timer button is pressed, for the programmed length of time. Press...

  • Page 51: Password

    Model LVE-202, 203, 204 5-3. PASSWORD The 4-digit passwords can be changed for access to Set-Up, Usage, Level 1, Level 2, & Get Mgr.) 1. Press and hold buttons until LEVEL - 2 shows in the display, followed by ENTER CODE.

  • Page 52: Filter Aftr

    Model LVE-202, 203, 204 This is the number of cook cycles between filters. 5-5. FILTER AFTER 1. Press and hold buttons until LEVEL - 2 shows in the display, followed by ENTER CODE. 2. Enter code 1, 2, 3, 4 (first 4 product buttons). “PROD” and “COMP”...

  • Page 53: Troubleshooting

    Model LVE-202, 203, 204 SECTION 6. TROUBLESHOOTING 6-1. TROUBLE SHOOTING GUIDE Problem Cause Correction POWER switch ON • Open circuit • Plug fryer in but fryer completely • Check breaker or fuse at supply box inoperative • (Non-US/some Int’l. locations only) Breakers in fryer tripped-open left door and reset breaker on fryer;...
  • Page 54 Model LVE-202, 203, 204 6-1. TROUBLE SHOOTING GUIDE (Continued) Problem Cause Correction Oil foaming or boiling • Water in oil • Drain and clean oil over top of vat • Improper or bad oil • Use recommended oil • Improper filtering •...

  • Page 55: Error Codes

    Model LVE-202, 203, 204 6-2. ERROR CODES In the event of a control system failure, the digital display shows an error message. The message codes are shown in the DISPLAY column below. A constant tone is heard when an error code is displayed, and to silence this tone, press any button.
  • Page 56 Model LVE-202, 203, 204 6-2. ERROR CODES DISPLAY CAUSE CORRECTION “E-22” Heat Error-No Heat Check power cord and have heat circuit checked “E-31” Elements are up Lower elements back into the vat “E-41”, Programming failure Turn switch to OFF, then back to ON; if display shows any “E-46”...
  • Page 57 Model LVE-202, 203, 204 6-2. ERROR CODES (Continued) DISPLAY CAUSE CORRECTION “E-83” E-83 Pressure Too High Check power cord and have heat circuit checked “E-83A” Pressure too high Vat #1 Have AIF system in Vat #1 checked during filtering Pressure too high Vat #2...
  • Page 59 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax Toll free in USA 1-800-417-8417 1-800-417-8434 Fax www.hennypenny.com *FM05-062-H* 01/22/18 Henny Penny Corp., Eaton, Ohio 45320, Revised...

This manual is also suitable for:

Lve-203Lve-204Lve-102Lve-103Lve-104

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