Yamaha SIGMA-G5SII Service Information page 4

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4.1.3.
Attachment of CPU1-BOX............................................................................................... 123
4.2.
Control Board Change ......................................................................................................... 126
4.2.1.
CPU-2 PCBs U85 and U82 Change ................................................................................ 126
4.2.2.
Control Board Removal ................................................................................................... 126
4.2.3.
Handling of Control Board .............................................................................................. 127
4.2.4.
Change of PCB U81 (CPU2 Main Board) ....................................................................... 128
4.3.
Change of Lighting Control Board U95 ............................................................................. 130
4.3.1.
Removal of U95 LED Lighting Control Board ............................................................... 131
4.3.2.
U95 Attachment ............................................................................................................... 132
4.4.
Multi-axis Board Change Procedure .................................................................................. 134
4.4.1.
Multi-axis Board Change Procedure .............................................................................. 135
4.5.
PEC Recognition Camera Unit Change ............................................................................. 137
4.5.1.
Removal Procedure for the PEC Recognition Camera Unit .......................................... 137
4.5.2.
Attachment Procedure for the PEC Recognition Camera Unit .................................... 137
4.6.
Component Recognition Camera Unit Change .................................................................. 138
4.6.1.
4.6.2.
4.7.
Removal of Nozzle Up/Down (NL) Axis Motor ................................................................... 139
4.7.1.
Attachment of Nozzle Up/Down (NL) Axis Motor .......................................................... 139
4.8.
Removal of the Nozzle Selection (NS) Axis Motor ............................................................. 142
4.8.1.
Attachment of Nozzle Selection (NS) Axis Motor .......................................................... 142
4.9.
Head Up/Down (HL) Axis Motor Removal ......................................................................... 144
4.9.1.
Head Up/Down (HL) Axis Motor Attachment ................................................................ 145
4.10.
Slip Ring Change Procedure ........................................................................................... 149
4.10.1.
Slip Ring Removal ........................................................................................................ 149
4.10.2.
Ring Attachment .......................................................................................................... 150
4.11.
Nozzle Shaft Removal and Attachment (Single Unit) ................................................... 153
4.11.1.
Nozzle Shaft Removal and Attachment (Single Unit) ............................................... 153
4.11.1.1.
Nozzle Shaft Removal (Single Unit) ........................................................................... 153
4.11.1.2.
Nozzle Shaft Attachment (Single Unit) ...................................................................... 153
4.11.2.
Nozzle Shaft Total Disassembling, Cleaning and Assembling.................................. 154
4.11.2.1.
Purpose ......................................................................................................................... 154
4.11.2.2.
Required Items for the Work ....................................................................................... 154
4.11.3.
Preparation for the Work ............................................................................................. 155
4.11.4.
Disassembling Work .................................................................................................... 156
4.11.5.
Operation Check ........................................................................................................... 168
4.12.
Maintenance in Trouble Occurrence (Mechanism) ........................................................ 169
4.12.1.
High-speed Head Change ............................................................................................ 169
4.12.1.1.
Removal of Electric Wiring, etc. .................................................................................. 169
4.12.1.2.
Head Assembly Removal ............................................................................................. 169
4.13.
Head Assembly Attachment ............................................................................................ 170
4.13.1.
SVC Offset Value Input (SVC = Side View Camera) .............................................. 170
4.13.2.
Various Offset Adjustments ........................................................................................ 171
4.14.
Cutter Unit Attachment/Removal Procedure ................................................................ 172
4.14.1.
Cutter Unit Removal .................................................................................................... 172
4.14.2.
Cutter Unit Attachment to the Feeder Cart .............................................................. 173
4.15.
Clamp Lever Change Procedure ..................................................................................... 174
4.15.1.
Clamp Lever Removal .................................................................................................. 174
4.15.2.
Clamp Lever Change .................................................................................................... 175
4.15.3.
Clamp Lever Attachment ............................................................................................ 175
4.16.
Cutter Blade Assembly Change Procedure .................................................................... 176
4.16.1.
Cutter Blade Assembly Removal ................................................................................. 176
4.16.2.
Cutter Blade Assembly Attachment ........................................................................... 176
4.16.3.
Cutter Driver (A63B, A63F) Change Procedure......................................................... 177
4.16.4.
Cutter Unit Operation Check ...................................................................................... 178
4.17.
Fuse Replacement ............................................................................................................ 180
4.17.1.
Relay PCB (U27) Fuse Replacement ........................................................................... 181
Service Information
SI1705004E-00=SIGMA-G5SII Service Manual
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For Service Engineer

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