Schulte Titan 5000 II Series Operator's Manual

Reel type rock picker

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Titan 5000 Series II

Published 01/22

This Operator's Manual is an integral part of the safe operation of this

machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety and Operation Instructions

contained in this manual before operating the equipment. C01-Cover

Schulte Industries Ltd.

PO Box 70

Englefeld Saskatchewan

Canada S0K 1N0

Tel. (306) 287-3715

Fax. (306) 287-3355

Parts Fax. (306) 287-4066

Web: www.schulte.ca

REEL TYPE ROCK PICKER

s/n:R80120001111-R80120015201 inclusive

OPERATOR'S MANUAL

Part No. R801-010C

Table of Contents

Summary of Contents for Schulte Titan 5000 II Series

Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01-Cover Schulte Industries Ltd. PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel.
Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 DEALER’S PREDELIVERY SERVICE GUIDE for the SCHULTE Titan 5000 Series II DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR’S MANUAL ____Shipping damage corrected ____Set up machine as outlined in the shipping instructions attached to these instructions. ____Check that all safety decals are in good condition, replace if necessary.
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION ....................... 1-1 General Safety Instructions and Practices ......................1-2 Operator Safety Instructions and Practices ......................1-3 Equipment Operation Safety Instructions and Practices..................1-5 Connecting or Disconnecting Implement Safety Instructions and Practices ............1-8 Transporting Safety Instructions and Practices ....................1-9 Maintenance and Service Safety Instructions and Practices ................
Page 6 ROCK PICKER STORAGE..........................4-27 TRANSPORTING THE TRACTOR AND IMPLEMENT ..................4-27 Transporting on Public Roadways ........................4-29 Hauling the Tractor and Implement........................4-33 TROUBLESHOOTING GUIDE ......................... 4-34 MAINTENANCE SECTION....................5-1 DRIVE COUPLER............................... 5-2 HYDRAULIC MOTOR ............................5-3 NUTS AND BOLTS ............................. 5-5 Bolt Grades and Torque............................
Page 8: General Safety Instructions And Practices
SAFETY General Safety Instructions and Practices A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 9: Operator Safety Instructions And Practices
SAFETY Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 10 SAFETY DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.
Page 11: Equipment Operation Safety Instructions And Practices
SAFETY Do not approach the Implement while in motion. Use extreme care near the drive unit to keep your hands or feet clear of the rotating shaft and drive chain. Contact with the rotating items can result in serious injury or even death. Stay clear until the implement is securely parked and all motion has stopped.
Page 12 SAFETY Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large...
Page 13 SAFETY Do Not operate this equipment in areas where insects such as bees, may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects.
Page 14: Connecting Or Disconnecting Implement Safety Instructions And Practices
SAFETY Never leave the Rock Picker unattended while the hopper bin is in the raised position. Accidental operation of the lifting lever or a hydraulic failure may cause a sudden drop of the unit which could result in injury or death by crushing. If the hopper must be raised for a purpose other than the time required to normally dump, or if someone is going to get under the hopper for any reason, always secure the hopper safety prop into position.
Page 15: Transporting Safety Instructions And Practices
SAFETY Transporting Safety Instructions and Practices Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury. (S3PT-20) Make certain that the “Slow Moving Vehicle”...
Page 16: Maintenance And Service Safety Instructions And Practices
SAFETY Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH.
Page 17 SAFETY Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.
Page 18: Concluding Safety Instructions And Practices
These parts are made and tested to Schulte Industry specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce the performance, void Schulte warranties, and present a safety hazard. Use genuine Schulte parts for economy and safety.
Page 20 SAFETY NOTE: Schulte supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Schulte cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 21: Decal Description
SAFETY Decal Description Titan 5000 Series II 01/22 Safety Section 1-15 © 2022 Alamo Group Inc.
Page 28: Federal Laws And Regulations
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 30 To place warranty into effect, fill out the warranty validation form in full and return it within thirty (30) days of the date of purchase. For the purpose of this Schulte equipment, the following definitions apply. Left-hand side: Side which is to the left when the operator is facing in the normal forward direction of the tractor.
Page 31 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Schulte within thirty days of delivery of the implement. 3. Record the Rock Picker Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.
Page 32 GENERAL STATEMENT AFFECTING ALL SCHULTE WARRANTY Schulte Industries Ltd. warrants to the original purchaser only, that in the event of any defect in material or workmanship in the product sold by Schulte Industries, the subject of this warranty (“the goods”) during the warranty period mentioned below the manufacturer will provide the coverage specified below.
Page 33 • The Dealer must keep the failed part until the claim is processed, to allow Schulte Industries the option of further examination of the part. Further examination may mean that pictures are sent, or that the part be returned to Schulte.
Page 36: Titan 5000 Series Ii Assembly From Containerized Racking
ASSEMBLY TITAN 5000 SERIES II ASSEMBLY FROM CONTAINERIZED RACKING NOTE: Using the Titan 5000 Parts Manual will be helpful as reference throughout this procedure. Items shown in blue are the focus of each step. Images may not exactly match your machine. 1.
Page 37 ASSEMBLY 3. To remove the Grate and Reel Assembly attach hoist to the Cross Tube of the Grate. 4. Lift slowly to relieve the load off of the shipping brackets. Remove the shipping brackets shown. Titan 5000 Series II 01/22 Assembly Section 3-3 ©...
Page 38 ASSEMBLY 5. Hook a second lifting device to the Reel Cross Tube. 6. Remove the shipping brackets shown by removing the nuts that connect to the bucket. Lift the Grate Assembly out of the bucket. Discard these shipping brackets. Titan 5000 Series II 01/22 Assembly Section 3-4 ©...
Page 39 ASSEMBLY 7. Remove the crate and all items out of the bucket. 8. Move the lights from the inside of the rear beams to the outside. 9. Remove the bucket covers from the back of the machine. Titan 5000 Series II 01/22 Assembly Section 3-5 ©...
Page 40 ASSEMBLY 10. Remove the rear bumpers and discard. 11. Disconnect the bucket cylinders from the tension links. Titan 5000 Series II 01/22 Assembly Section 3-6 © 2022 Alamo Group Inc.
Page 41 ASSEMBLY 12. Install the Bucket Spreader Tube into the Bucket. 13. Using the lift lugs shown, lift the bucket to remove the weight from the shipping brackets. 14. Remove the Mounting hardware from the shipping tube stands. Discard the shipping tube stands. Titan 5000 Series II 01/22 Assembly Section 3-7 ©...
Page 42 ASSEMBLY 15. Remove the bolt shown and pivot the bucket support beam back. Reinstall the bolt in the second hole. Titan 5000 Series II 01/22 Assembly Section 3-8 © 2022 Alamo Group Inc.
Page 43 ASSEMBLY 16. Connect the top end of the tension links to the bucket support beams as shown. 17. Lower the bucket into place. Connect the bucket pivots to the bucket support beams and connect the cylinders to the lugs on the frame. Titan 5000 Series II 01/22 Assembly Section 3-9 ©...
Page 44 ASSEMBLY 18. Connect the bottom bolts for the rear cross links and the rear hydraulic shield mounts as shown. 19. Install the Rear Hydraulic Shield as shown. 20. Install the SMV Sign (shown transparent for clarity) onto the cross links as shown. Titan 5000 Series II 01/22 Assembly Section 3-10 ©...
Page 45 ASSEMBLY 21. Install the hitch bell with the hose rest as shown. 22. Install the Frame Extension as shown. Titan 5000 Series II 01/22 Assembly Section 3-11 © 2022 Alamo Group Inc.
Page 46 ASSEMBLY 23. Install the side bucket extensions. Do not install the 3rd bolt from the top. 24. Place blocks under the hitch bell and frame extension. 25. Place Grate Float Lugs into position. Titan 5000 Series II 01/22 Assembly Section 3-12 ©...
Page 47 ASSEMBLY 26. On the Grate and Reel subassembly side plates, install the Float Stops as shown with the angled gusset away from the reel shaft and the top exposed bolt to the front. Titan 5000 Series II 01/22 Assembly Section 3-13 ©...
Page 48 ASSEMBLY 27. Install the Grate and Reel assembly using spacers as needed to center the assembly. Install pins through the Grate Float Lugs placed in Step 25. 28. Install the Grate Float Hydraulics as shown on both sides. Ensure the greaseable pin is used to connect the rod clevis to the Grate Float Lugs.
Page 50 ASSEMBLY 30. Install the bucket lid using the hinge lugs as shown with the bend flanges facing UP. (This will install in the same hole that the grate was mounted in for shipping, but are not the same mounts). 31. Install the front bucket cover as shown. Titan 5000 Series II 01/22 Assembly Section 3-16 ©...
Page 51 ASSEMBLY 32. Install the Cylinder Shields using the bolt left out from Step 21 as shown. 33. Insert Hitch Pole into Hitch Bell in the orientation shown (top view) and rotate into place. 34. Install Hitch Pivot Pin and secure with bolt along with the Hydraulic Hose Guide as shown. Titan 5000 Series II 01/22 Assembly Section 3-17 ©...
Page 52 ASSEMBLY 35. Install Hitch Lock Pin as shown. 36. Install Hitch Hydraulics and connect as shown in the hydraulic schematic. 37. Install hitch as Solid Tongue or Clevis as required. Titan 5000 Series II 01/22 Assembly Section 3-18 © 2022 Alamo Group Inc.
Page 53 ASSEMBLY 38. Install Hydraulic Hose Stands and Canister Holder as shown. 39. Install Light Harness Storage and Manual Canister as shown. Titan 5000 Series II 01/22 Assembly Section 3-19 © 2022 Alamo Group Inc.
Page 54 ASSEMBLY 40. If equipped, install Hydraulic Flow Control and connect as shown in the hydraulic schematic (See Page 20 of the Parts Manual for more information). 41. Install Jack and allow the machine to rest on it. 42. It is important that the Motor and Coupler be installed correctly, serviced and inspected. Titan 5000 Series II 01/22 Assembly Section 3-20 ©...
Page 55: Drive Coupler
ASSEMBLY DRIVE COUPLER The Titan 5000 is equipped with a zero maintenance direct-drive Magnaloy Hytrel Coupler system which is designed to provide years of heavy duty service. Motor and Coupler Install Instructions: 1. Slide the Steel Bushing Coupler Half (R800-228) onto the reel shaft ensuring good engagement with the key in the reel shaft.
Page 56 ASSEMBLY 43. Connect all hydraulics and ensure all joints are properly tightened. (Confirm that the orientation of the check valves matches the Parts Manual). 44. Route hoses along the hitch and secure them to the hose stands. 45. Lift one side of the machine and remove the Shipping Skid. Discard the Skid. 46.
Page 57 ASSEMBLY 48. Install the wheel as shown. 49. Block the installed wheel to stop it from moving and repeat Steps 42-45 for the other side. 50. Install the rock deflector as shown. NOTE: Examine machine and ensure all parts are properly installed, and all hardware is properly torqued. Titan 5000 Series II 01/22 Assembly Section 3-23 ©...
Page 58: Titan 5000 Assembly From Loading
ASSEMBLY TITAN 5000 ASSEMBLY FROM LOADING Wheel Installation Bolt the spindle receiver (item 4) to the main frame matching the profiles of the bolt plates to ensure correct orientation. Insert the spindle into the receiver and install the spindle retention bolt. Install the tire/rim assembly onto the hub using the 8 wheel nuts per side.
Page 59: Hitch Pole
ASSEMBLY Hitch Pole Install the hitch pole (item 1) to the bell (item 2) attached to the main frame using the 2" Pivot Pin (Item 3). Secure the pivot pin to the bell using the ½" x 4" bolt and locknut as shown. Route hoses under the hose guide before tightening.
Page 60: Hydraulic Hose Bracket Assembly
ASSEMBLY Hydraulic Hose Bracket Assembly Bolt the hydraulic hose organizers to the tabs on the hitch pole and mainframe using a 5/8” x 1-3/4” bolt, locknut and flatwashers. On the mainframe, add the manual mount to the outside of the hose organizer.
Page 61: Pre-Delivery Customer Checklist
ASSEMBLY PRE-DELIVERY CUSTOMER CHECKLIST  Are the Tires clear of the Mainframe?  Are all hoses tight and do not leak?  Are all decals in place? See manual for decal description and placement.  Are all bolts tight?  Have all hoses been properly routed so that hoses do not kink or bind when Rock Picker is articulated through all motions? ...
Page 64 SCHULTE TITAN 5000 SERIES II ROCK PICKER OPERATION INSTRUCTIONS SCHULTE Titan 5000 Series II Rock Picker is manufactured with quality material by skilled workers. The Rock Picker is designed for picking surface rock 2” (51mm) to 27” (686 mm) in diameter. All shields and guards must be maintained in good operational condition.
Page 65 OPERATION STANDARD EQPUIPMENT & SPECIFICATIONS Weight (approximate) 10184 lbs (4620 kg) Overall Length 262” (6634 mm) Overall Width 162” (4114 mm) Hopper Capacity 5.0 cubic yards(.82 m Dumping Height 79" (2007 mm) Tire Size 22.5L x 16.1x14 Ply Power Requirement 125 hp (93 kW) Maximum ground speed 4 mph (6.4 km/h)
Page 66: Operator Requirements
OPERATION 2. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 67: Rops And Seat Belt
OPERATION 3. TRACTOR REQUIREMENTS The tractor used to operate the Rock Picker must have the power capacity to lift, pull, and operate the hydraulic motor at the Rock Picker’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the Rock Picker with a tractor that does not meet the following requirements may cause tractor or Rock Picker damage and be a potential danger to the operator and passersby.
Page 68: Tractor Hydraulics
OPERATION 3.4 Drawbar Ensure that the drawbar is rated to carry the tongue weight of the implement. Also ensure there is a safety chain attachment point on the drawbar. 3.5 Tractor Hydraulics The grate and bucket are operated by two separate hydraulic circuits. The circuits are connected by check valves that lower the grate before raising the bucket.
Page 69: Dismounting The Tractor
OPERATION Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large...
Page 70: Starting The Tractor
OPERATION 5. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
Page 71: Connecting The Rock Picker To The Tractor
OPERATION 6. CONNECTING THE ROCK PICKER TO THE TRACTOR Use extreme caution when connecting the Titan 5000 Series II to the tractor. The Titan 5000 Series II should be securely resting at ground level with the parking jack foot. Place a block in front of and behind wheels to prevent the Titan 5000 Series from moving.
Page 72 OPERATION The clevis tongue can be bolted together in two configurations, solid or open depending on your requirements. To change the clevis configuration, remove the 3/4” x 2-1/2” bolt, flip the clevis halves around and reinsert the bolt into the specified hole. Attach safety chain to rock picker and tractor.
Page 73: Connecting Rock Picker Hydraulic Lines To The Tractor
OPERATION 6.2 Connecting Rock Picker Hydraulic Lines to the Tractor With the tractor shut down and secured in position, relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position. Keep implement hydraulic lines, hoses, quick couplers, and swivels free of contamination.
Page 74: Pre-Operation Inspection And Service
OPERATION Hydraulic Cylinder Priming Hydraulic Cylinder must be filled with hydraulic oil before operating the Titan 5000 bucket or grate. Hydraulic cylinders and lines are filled by holding the valve control levers in the extended position until the cylinder fully retracts and extends.
Page 75: Tractor Pre-Operation Inspection/Service
OPERATION 7.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service performed according manufacturers recommendations. The following are some of the items that require daily service and inspection: • Tire condition/air pressure •...
Page 76 OPERATION • Ensure the rock picker is securely attached to the tractor drawbar with a proper size pin and lynch pin. • Ensure that a properly rated safety tow chain is equipped securing the rock picker to the tractor. • Ensure rock deflector and rock deflector kit are in position and not damaged.
Page 77 OPERATION • Ensure hydraulic cylinders are installed and retained correctly. Ensure the proper size pins are used to retain the cylinders in place and are secured with pins. • Ensure Bucket and Grate Cylinders are raising and lowering correctly. Check for hydraulic oil leaks on the cylinders, along the hydraulic lines, and at tractor hydraulic ports.
Page 78 OPERATION Tractor PRE-OPERATION Inspection Tractor ID#_______________________ Make ___________________________ Date: ___________________________ Shift______________________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the implement is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 79 OPERATION Rock Picker PRE-OPERATION Inspection __________ IMPORTANT: Scan Mower ID# this QR Code for an electronic copy of this Date:__________________ inspection sheet. Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the implement is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 80: Driving The Tractor And Rock Picker
OPERATION 8. DRIVING THE TRACTOR AND ROCK PICKER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport.
Page 81: Starting The Tractor
OPERATION 8.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
Page 82 OPERATION 8.3 Driving the Tractor and Rock Picker Swing the rock picker into working position using the following procedure: Remove the Hitch Lock Pin. Using the tractor hydraulics, Retract the Swing Hitch Cylinder. If the pole does not swing freely, place a block in front of the right tire and slowly drive forward while engaging the hitch cylinder hydraulics.
Page 83: Operating The Tractor And Implement
OPERATION 8.4 Crossing Ditches and Steep Inclines When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur. When crossing such terrain, the implement should be fully lowered for a lower center of gravity and added stability.
Page 84: Foreign Debris Hazards
OPERATION Many varied objects, such as wire, cable, rope, or chains, can become entangled in the rotating parts of the Implement. These objects could then swing outside the housing at great velocity. Such a situation is extremely hazardous and could result in serious injury or even death.
Page 85: Operating The Rock Picker
OPERATION efficient rock picker performance is 5 mph. Operate the implement at its full rated speed to maintain speed for rock picker operation. It is important to match conveyor speed with ground speed. Forward ground speed help propel the rocks up the grate and into the hopper. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the required ground speed.
Page 86 OPERATION The Titan 5000 Rock Picker is designed primarily for picking surface rock. Do not use the machine to dig out buried rock. Bring large rocks to the surface first, then pick them. If a rock is too large to immediately be swept into the bucket, raising the grate slightly will help in loading the rock.
Page 87: Shutting Down The Implement
OPERATION Use extreme care when transporting the rock picker on public highways and roads. The combination of rock picker and the tractor is longer in length. The implement is also wider than the tractor. Allow ample clearance when transporting the tractor and implement to insure that they do not contact any bystanders, signs, road structures, or other vehicles.
Page 88 OPERATION 10. DISCONNECTING ROCK PICKER FROM THE TRACTOR Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) Never stand or allow another person to stand between a running Tractor and the Unit when disconnecting the Implement from the Tractor 3-point hitch.
Page 89: Rock Picker Storage
OPERATION 11. ROCK PICKER STORAGE Properly preparing and storing the rock picker at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Throughly clean all dirt or debris off the implement to prevent damage from rotting grass and standing water.
Page 90 OPERATION To set the rock picker into transport position, remove the Hitch Lock Pin. Using the tractor hydraulics, Extend the Swing Hitch Cylinder. If the pole does not swing freely, place a block in front of the left tire and slowly drive to the right while engaging the hitch cylinder hydraulics.
Page 91: Transporting On Public Roadways
OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds.
Page 92 OPERATION The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility.
Page 93 OPERATION Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects.
Page 94 OPERATION Secure the Implement for transport before traveling on public roads. For pull-type Implements, secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor. Secure wings in upright position on folding Implements using wing transport locks.
Page 95: Hauling The Tractor And Implement
OPERATION 12.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
Page 96: Troubleshooting Guide
OPERATION 13. TROUBLESHOOTING GUIDE Problem Possible Cause Remedy Reel does not turn Oil not getting into hydraulic Check hydraulic connections motor. Check tractor flow control valve Throwing rocks over back Reel speed too fast Adjust flow control on tractor Reel not sweeping rocks Batts springs too loose Tighten springs into bucket.
Page 98: Drive Coupler
MAINTENANCE NOTE: Experience has shown that the majority of breakdowns are the result of inadequate or improper service and inspection. DRIVE COUPLER The Titan 5000 is equipped with a zero maintenance direct-drive Magnaloy Hytrel Coupler system which is designed to provide years of heavy duty service. Motor and Coupler Install Instructions: 1.
Page 99: Hydraulic Motor
MAINTENANCE HYDRAULIC MOTOR The Titan 5000 Rock picker is equipped with a Heavy Duty Hydraulic Motor with a built in cushion valve for shock protection and long motor life. The motor also contains a case drain port that is integral in extending the life of the motor components.
Page 100 MAINTENANCE 16. Install the piston (19) into the endcover (21). The two alignment pins in the piston (19) should be inserted into the two holes in the bottom of the endcover (21). 17. Install the commutator (18) into the endcover (21) with the I.D. splines facing up. The commutator must be timed correctly.
Page 101: Nuts And Bolts
MAINTENANCE NUTS AND BOLTS Check all nuts and bolts for tightness after the first 8 hours of operation then weekly. Check the condition of cotter pins, roll pins and other fasteners weekly and replace if necessary. Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified.
Page 102: Hubs And Spindles
MAINTENANCE HUBS AND SPINDLES Check hubs weekly for bearing play and condition of seal. Greasing and Installation It is recommended that hubs are dismantled, cleaned and repacked every year. Use the diagram and following instructions for maintaining the wheel hubs. Whenever a worn or damaged seal is replaced the bearing assembly should be cleaned and repacked with a good grade of wheel grease.
Page 103: Tires
MAINTENANCE Tightening Instructions for 10K Hubs Proper setting for the tapered roller bearings is described in the following procedure. Always use a new cotter pin when making adjustments to the hubs. Tighten the castle nut to 50 foot pounds while turning hub clockwise. Then back the nut off 1/2 of a turn.
Page 104: Lubrication
MAINTENANCE Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
Page 105: Storage
MAINTENANCE STORAGE If possible, store your rock picker under cover. Install hitch jack at front of hitch pole. Fully retract the hydraulic cylinders and install the transport pins. Retracting the cylinder rods will prevent rusting, ensure that the cylinders ar full of oil, and relieve pressure in the hydraulic circuit. Smear grease over any part of the hydraulic cylinder rod that remains exposed.
Page 108 Titan 5000 Series II - 01/22 P/N R801-010C Printed Canada...

Schulte Titan 5000 II Series Operator's Manual

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