Schulte FX-209 Operator's Manual

Rotary cutter

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Published 07/19

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

Schulte Industries Ltd.

PO Box 70

Englefeld Saskatchewan

Canada S0K 1N0

Tel. (306) 287-3715

Fax. (306) 287-3355

Parts Fax. (306) 287-4066

Web: www.schulte.ca

FX-209

Rotary Cutter

OPERATOR'S MANUAL

Part No. C209-010C

$0.00

Table of Contents

Summary of Contents for Schulte FX-209

Page 1 This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover Schulte Industries Ltd. PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel.
Page 2 A Manual canister is provided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement manual can be obtained from an authorized Schulte dealer or www.schulte.ca...
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Schulte, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Schulte Industries LTD. is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5 DEALER to CUSTOMER Pre-Delivery/ Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable. Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible) and of Purchaser’s responsibility to train his/her operators’s of safe operation procedures.
Page 7: Table Of Contents
FEDERAL LAWS AND REGULATIONS ......................1-28 INTRODUCTION SECTION ....................2-1 Attention Owner/Operator ..........................2-4 Operating Noise Level/Sound Pressure ......................2-4 Schulte Warranty FX 209 ..........................2-5 ASSEMBLY SECTION ......................3-1 General Assembly ............................. 3-2 Chain Guards ..............................3-2 Blade Timing ..............................3-2 Connection to Tractor, 3-Point Unit ........................
Page 8 Setting Mowing Height - Pull Type ........................4-16 Setting Deck Pitch ............................4-17 Setting Deck Pitch-Pull Type ........................... 4-18 DRIVELINE ATTACHMENT ..........................4-18 PRE-OPERATION INSPECTION AND SERVICE ................... 4-18 Tractor Pre-Operation Inspection/Service ....................... 4-19 Mower Pre-Operation Inspection/Service ......................4-20 Cutting Component Inspection ........................4-23 Blade Bolt Inspection ............................
Page 9: Safety Section
SAFETY SECTION Safety Section 1-1...
Page 10: General Safety Instructions And Practices
NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. PN GS01 FX-209 07/19 Safety Section 1-2 © 2019 Alamo Group Inc.
Page 11: Operator Safety
DO NOT EXCEED IMPLEMENT RATED PTO SPEED • AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures. SAFETY SIGNS: • REPLACE missing, damaged or unreadable safety signs immediately. PN OS01 FX-209 07/19 Safety Section 1-3 © 2019 Alamo Group Inc.
Page 12: Connection Or Disconnecting Implement Safety
• Increased working length exposing unshielded driveline areas and entanglement hazards. DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD02 FX-209 07/19 Safety Section 1-4 © 2019 Alamo Group Inc.
Page 13: Crushing Hazards
• USE tongue jack to control implement tongue movement. • USE tongue JACK to lift heavy implement tongues. • AVOID overloading jack to prevent jack failure and injury. PN CH02 FX-209 07/19 Safety Section 1-5 © 2019 Alamo Group Inc.
Page 14: Thrown Object Hazards
3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS, 4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground while mowing. PN TO02 FX-209 07/19 Safety Section 1-6 © 2019 Alamo Group Inc.
Page 15 STOP mowing when EXCESSIVE VIBRATION occurs: 1. STOP PTO and tractor ENGINE. 2. INSPECT mower for vibration source. 3. REPLACE any damage parts and bent or damaged BLADES. PN TO01-X FX-209 07/19 Safety Section 1-7 © 2019 Alamo Group Inc.
Page 16: Run Over Hazards
ONLY mount or dismount when tractor and moving parts are stopped. • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor. PN RO01 FX-209 07/19 Safety Section 1-8 © 2019 Alamo Group Inc.
Page 17: Pto Entanglement Hazards
DO NOT USE PTO ADAPTER. Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by doubling operating speed. Increased working length exposing unshielded driveline areas. PN PE01 FX-209 07/19 Safety Section 1-9 © 2019 Alamo Group Inc.
Page 18: Mower Blade Contact Hazards
Be sure to keep feet and hands clear of the mower blades. If you raise the mower or mower wing to access the blockage, engage the wing lock up latch and securely block up the mower before placing any parts of the body beneath the mower. PN MB01 FX-209 07/19 Safety Section 1-10 © 2019 Alamo Group Inc.
Page 19: High Pressure Oilleak Hazards
KEEP AWAY • Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 FX-209 07/19 Safety Section 1-11 © 2019 Alamo Group Inc.
Page 20: Electrical & Fire Hazards
ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating. • CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes. • SHUT OFF ENGINE while refueling. PN EF02 FX-209 07/19 Safety Section 1-12 © 2019 Alamo Group Inc.
Page 21: Transporting Hazards
USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads • TURN ON tractor FLASHING WARNING LIGHTS. • ALLOW clearance for implement swing while turning. PN TH02 FX-209 07/19 Safety Section 1-13 © 2019 Alamo Group Inc.
Page 22: Hazards With Maintenance Of Implement
California to cause cancer, birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. This website, operated by California's Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. PN HM01 FX-209 07/19 Safety Section 1-14 © 2019 Alamo Group Inc.
Page 23: Parts Information
These parts are made and tested to Schulte Industry specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce the performance, void Schulte warranties, and present a safety hazard. Use genuine Schulte parts for economy and safety.
Page 24: Decal Location - Lift Type
SAFETY Decal Location - Lift Type NOTE: Schulte supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Schulte cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 26 Multi-Hazard 226-440 DANGER Multi-Hazard - 540 RPM 226-441 DANGER Multi-Hazard - 1000 RPM 226-442 DANGER Guard Missing-Do Not Operate 226-444 WARNING Use Genuine Schulte Parts 226-446 WARNING Guard Missing 226-459 INSTRUCT Grease Fitting 226-491 DANGER Multi-Language 226-499 INSTURCT This Side Up...
Page 36: Federal Laws And Regulations
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) FX-209 07/19 Safety Section 1-28 © 2019 Alamo Group Inc.
Page 38 INTRODUCTION We are pleased to have you as a Schulte customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition.
Page 39 INTRODUCTION The FX-209 rotary mower is designed for cutting right of way, pasture maintenance and shredding crop residue. This mower is designed for medium to heavy duty applications. Such as weeds, grass, corn stalks and light brush up to 2” (51mm) diameter.
Page 40: Attention Owner/Operator
NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Schulte within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.
Page 41: Schulte Warranty Fx 209
General Statement affecting Schulte Warranty Schulte Industries Ltd warrants to the original purchaser only, that in the event of any defect in material or workmanship in product sold by Schulte Industries, the subject of this warranty (“the goods”) during the warranty period mentioned below, Schulte will provide the coverage specified below.
Page 42 The customer is responsible for the transportation costs of the product or parts to the dealer for repair. • Ground freight charges for shipping new warrantable replacement parts to the dealer or customer will be covered by Schulte. Only ground transportation will qualify for reimbursement. Conditional Coverage All Warranty is conditional upon: •...
Page 43 • The Dealer must keep the failed part until the claim is processed, to allow Schulte Industries the option of further examination of the part. Further examination may mean that pictures are sent, or that the part be returned to Schulte •...
Page 46: General Assembly
90° to each other. To change timing disconnect one shock coupler drive and rotate pan to proper location and reconnect shock coupler drive. FX-209 07/19 Assembly Section 3-2 © 2019 Alamo Group Inc.
Page 47: Connection To Tractor, 3-Point Unit
ASSEMBLY Connection to Tractor, 3-Point Unit The FX-209 is equipped with a Category 2, and Category 3 3-Point Hitch. A Category 2 quick hitch can also be used. When first connecting the universal joint shaft to the tractor slowly raise and lower the unit to ensure that there is adequate slip range for the power shaft.
Page 48: Connection To Tractor, Trailing Unit
Do not use PTO adaptors. PTO adaptors will invalidate your warranty. See your tractors operator’s manual for drawbar adjustment procedures. BE SURE THAT THE TRACTOR PTO SPEED (540 or 1000 RPM) MATCHES THE ROTARY CUTTER GEARBOX SPEED. FX-209 07/19 Assembly Section 3-4 © 2019 Alamo Group Inc.
Page 49: Driveline Shield Chains
Flexible couplers are to be installed with the rubber disks closest to the outside gearboxes. The flexible disks fit inside the notches of the deck ribs. NOTE: Do Not operate without the coupler shields secured in place. FX-209 07/19 Assembly Section 3-5 © 2019 Alamo Group Inc.
Page 50: Laminated Tires
Blade Rotation FX-209, Blade Rotation Configurations FX-209 BLADE ROTATION AND TEE BOX SET UP CONFIGURATION MATRIX Pulling Pushing CW Tractor PTO Pushing CCW Tractor PTO Outboard Blade...
Page 58 Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of rotary cutter and are not necessarily of a FX-209 cutter. Some pictures may show shields removed for picture clarity. NEVER OPERATE this implement without all shields in place and in good operational condition.
Page 59: Standard Equipment And Specifications
OPERATION Standard Equipment and Specifications FX-209 Specifications Cutting Width 109.25" (2.78 m) Overall Width 116.5" ( 2.96 m) Skids Inboard 120.5" (3.06 m) Skids Outboard Overall Length 162.5" (4.1 m) Trailing Unit 127" (3.3 m), 3 Point / Semi Mount Swing / Semi Mount Transport Clearance 11.5"...
Page 60: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) FX-209 07/19 Operation Section 4-4 © 2019 Alamo Group Inc.
Page 61: Tractor Requirements
Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004 FX-209 07/19 Operation Section 4-5 © 2019 Alamo Group Inc.
Page 62: 3-Point Hitch-Lift Type Mower
The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the FX-209 cutter requires a tractor with at least 60 HP(45 kw). Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
Page 63: Front End Weight
3.7 Power Take Off (PTO) FX-209 mower is designed to operate at a PTO speed of either 540 RPM and 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The tractor PTO operating speed can be determined by the number of splines on the PTO output shaft.
Page 64: Getting On And Off The Tractor
Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) FX-209 07/19 Operation Section 4-8 © 2019 Alamo Group Inc.
Page 65: Dismounting The Tractor
Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) FX-209 07/19 Operation Section 4-9 © 2019 Alamo Group Inc.
Page 66: Starting The Tractor
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) FX-209 07/19 Operation Section 4-10 © 2019 Alamo Group Inc.
Page 67 8. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires. FX-209 07/19 Operation Section 4-11 © 2019 Alamo Group Inc.
Page 68 7. NOTE: Only use lower lift arms. 8. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires. FX-209 07/19 Operation Section 4-12 © 2019 Alamo Group Inc.
Page 69 Note: Never raise the 3- point lift with mower attached catastrophic driveline damage will occur. FX-209 07/19 Operation Section 4-13 © 2019 Alamo Group Inc.
Page 70: Safety Tow Chain
Blades contacting the ground may cause objects to be thrown out from under the mower deck. Always avoid operating the mower at a height which causes the blades to contact the ground. OPS-U- 0010 FX-209 07/19 Operation Section 4-14 © 2019 Alamo Group Inc.
Page 71 2 to 2½" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain. FX-209 07/19 Operation Section 4-15 © 2019 Alamo Group Inc.
Page 72: Setting Mowing Height-Semi Mount Type
Never raise the 3-point lift with the mower attached as catastrophic driveline damage will occur. FX-209 07/19 Operation Section 4-16 © 2019 Alamo Group Inc.
Page 73: Setting Deck Pitch
Adjust the leveling rods the same amount and maintain equal tension in the rods. Improper adjustment may cause rods to snap or bend. Retighten the jamnuts after the deck pitch has been set. OPS-U-0041 FX-209 07/19 Operation Section 4-17 © 2019 Alamo Group Inc.
Page 74: Setting Deck Pitch-Pull Type
Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (S3PT-11) FX-209 07/19 Operation Section 4-18 © 2019 Alamo Group Inc.
Page 75: Tractor Pre-Operation Inspection/Service
Engine coolant level and condition • Power brake fluid level • Power steering fluid level • Fuel condition and level • Sufficient lubrication at all lube points • Air filter condition OPS-U-0030 FX-209 07/19 Operation Section 4-19 © 2019 Alamo Group Inc.
Page 76: Mower Pre-Operation Inspection/Service
• Pull Type-Inspect that the hitch pin is the correct size. OPS-R-0008_E • Ensure deflectors and/or chainguards are in position and not damaged. Replace worn, broken, and missing pieces. OPS-R-0068 FX-209 07/19 Operation Section 4-20 © 2019 Alamo Group Inc.
Page 77 • Ensure the driveline integral shield is in good condition and rotates freely. • Ensure the driveline slip clutch (if equipped) is properly adjusted. OPS-R-0039 FX-209 07/19 Operation Section 4-21 © 2019 Alamo Group Inc.
Page 78 Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) FX-209 07/19 Operation Section 4-22 © 2019 Alamo Group Inc.
Page 79: Cutting Component Inspection
Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 FX-209 07/19 Operation Section 4-23 © 2019 Alamo Group Inc.
Page 80: Blade Bolt Inspection
Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 FX-209 07/19 Operation Section 4-24 © 2019 Alamo Group Inc.
Page 81 Blades are not chipped, cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Make:________________________ Shift:_________________________ Operator’s Signature:___________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER FX-209 07/19 Operation Section 4-25 © 2019 Alamo Group Inc.
Page 82 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature:__________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT FX-209 07/19 Operation Section 4-26 © 2019 Alamo Group Inc.
Page 83: Driving The Tractor And Implement
When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) FX-209 07/19 Operation Section 4-27 © 2019 Alamo Group Inc.
Page 84: Starting The Tractor
When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. Raising the Mower FX-209 07/19 Operation Section 4-28 © 2019 Alamo Group Inc.
Page 85: Driving The Tractor And Mower
Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-02) FX-209 07/19 Operation Section 4-29 © 2019 Alamo Group Inc.
Page 86: Crossing Ditches And Steep Inclines
Damage resulting from over-collapse of the driveline’s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and/or extensive damage to the Tractor or Implement. OPS-R-0020 FX-209 07/19 Operation Section 4-30 © 2019 Alamo Group Inc.
Page 87: Operating The Tractor And Implement
Special attention should be paid to foreign debris, rough terrain, steep slopes, and passersby and animals in the area. OPS-U- 0015 FX-209 07/19 Operation Section 4-31 © 2019 Alamo Group Inc.
Page 88 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) FX-209 07/19 Operation Section 4-32 © 2019 Alamo Group Inc.
Page 89: Foreign Debris Hazards
In case of an Emergency, Shut down tractor engine, disengage the PTO and wait for all rotating motion to stop. Place the tractor in park position, engage the parking brake and remove the key before leaving the operator’s seat. FX-209 07/19 Operation Section 4-33 © 2019 Alamo Group Inc.
Page 90: Engaging The Power Take Off (Pto)
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) FX-209 07/19 Operation Section 4-34 © 2019 Alamo Group Inc.
Page 91: Pto Rpm And Ground Speed
When mowing in reverse, operate the tractor and mower at a much reduced ground speed to ensure control is maintained of the tractor and cutter. OPS-R-0026_H FX-209 07/19 Operation Section 4-35 © 2019 Alamo Group Inc.
Page 92 12” from ground level, disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower. FX-209 07/19 Operation Section 4-36 © 2019 Alamo Group Inc.
Page 93 Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Use care to avoid hitting these items. FX-209 07/19 Operation Section 4-37 © 2019 Alamo Group Inc.
Page 94: Right Of Way (Highway) Mowing
Mower sections or wings are adjusted to be close and parallel to ground without exposing blades. • MOWING AREA has been inspected and foreign materials and debris have been removed. • PASSERSBY are inside enclosed vehicle. OPS-U-0040 FX-209 07/19 Operation Section 4-38 © 2019 Alamo Group Inc.
Page 95: Shutting Down The Implement
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) FX-209 07/19 Operation Section 4-39 © 2019 Alamo Group Inc.
Page 96 Do not let the driveline fall into mud or dirt, which can contaminate the bearing and shorten the life of the driveline. FX-209 07/19 Operation Section 4-40 © 2019 Alamo Group Inc.
Page 97: Mower Storage
When storing the mower for an extended period of time, it is recommended the driveline be removed from the machine and stored inside. When connecting the cutter to the tractor, ensure the PTO support is swung down, and out of the way. FX-209 07/19 Operation Section 4-41 © 2019 Alamo Group Inc.
Page 98: Transporting The Tractor And Implement
PTO output shaft. Secure the driveline to the mower deck to prevent driveline damage or loss during transport. OPS-R-0034_C FX-209 07/19 Operation Section 4-42 © 2019 Alamo Group Inc.
Page 99: Tire And Wheels
Faster than recommended transport speeds during delivery of a machine to a customer or general transport from job site to job site can cause serious tire damage and potential failure. Please see chart below for tire speed ratings and recommended inflation pressures. FX-209 07/19 Operation Section 4-43 © 2019 Alamo Group Inc.
Page 100: Transporting On Public Roadways
Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 FX-209 07/19 Operation Section 4-44 © 2019 Alamo Group Inc.
Page 101 OPS- U- 0022 Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 FX-209 07/19 Operation Section 4-45 © 2019 Alamo Group Inc.
Page 102: Hauling The Tractor And Implement
If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 FX-209 07/19 Operation Section 4-46 © 2019 Alamo Group Inc.
Page 103: Troubleshooting Guide
Replace seal or use a sealant on OD of seal. Oil level too high. Drain oil to proper level. Sand hole in casting. Replace castings or gearbox. Gasket damaged. Replace gasket. Bolts loose. Tighten bolts. FX-209 07/19 Operation Section 4-47 © 2019 Alamo Group Inc.
Page 104 On main lift cylinder use depth stop cylinder vent a small amount of leakage is to carry. If leakage is excessive normal replace piston rings. Cylinder wall scored or pitted Replace cylinder FX-209 07/19 Operation Section 4-48 © 2019 Alamo Group Inc.
Page 106: Hazards With Maintenance Of Implement
MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS;...
Page 107: Parts Information
These parts are made and tested to Schulte Industry specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce the performance, void Schulte warranties, and present a safety hazard. Use genuine Schulte parts for economy and safety.
Page 108: Lubrication
MAINTENANCE LUBRICATION Grease points around the cutter will be identified by one of the following greasing decals. In some cases, multiple grease points may be identified by a single decal if they are close together and the require the same greasing schedule.
Page 109: Tee Box
MAINTENANCE GEARBOX Procedure for refilling right angle gearbox: 1. Park unit on a level surface. Install the lock pin and block the unit to prevent falling or rolling. 2. From under the cutter, remove the blade carrier to access the drain plug. 1.
Page 110: Drivelines
MAINTENANCE Gearbox should meet following specifications: -API Service Classifications GL-5 -Military Specification MIL-L-2105C Consult the following chart for the oil viscosity recommendations: NOTE: Use SAE 80-90Gear Oil DRIVELINES Grease Schedule Grease should meet the following recommendations: -Type of Grease: A good quality NLGI #2 EP grease, lithium soap base should be used.
Page 111: Universal Joint Assemblies
MAINTENANCE Telescoping Tubes - 8-10 pumps every 8 hours. The telescoping driveline may need to be extended or retracted to expose the grease fitting. Occasionally (monthly) pull the universal joint halves apart and apply grease to all sides of the shaft. At least once per year (more often in dusty or dirty conditions) the shielding should be removed and the old grease wiped from the shaft.
Page 112: Tractor Shaft
MAINTENANCE Tractor Shaft Cross Journals - 2-3 pumps every 8 hours Lubricate until grease purges from underneath all four needle bearing caps Shield Retaining Bearings - 2-3 pumps every 8 hours Rapid Fit Yoke - 2 pumps every 8 hours Constant Velocity Body - 15-20 pumps every 8 hours Telescoping Tubes - 2-3 pumps every 8 hours.
Page 113: Blade And Blade Carriers
MAINTENANCE BLADES Blade and Blade Carriers Inspect blades daily. Blades should be free of deep chips, cracks or abnormal bends. Blades should always be replaced in pairs. Blades of different weights may cause serious imbalance which can result in damage to the gearbox. Damage caused by unbalanced blades can make the machine dangerous to operate, increasing the risk of a broken gearbox lower shaft.
Page 114: Blade Carrier Installation
MAINTENANCE Blade Carrier Installation Clean the taper and splines on both the blade carrier and output shaft. Castle nuts and cotter pins are used to tighten the cutter pans to the splined shaft on the cutter gearboxes. A cone washer is used between the nut and the gearbox main shaft.
Page 115: Blade Bolt Inspection
MAINTENANCE Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has: • Visible cracks or • If the recessed area on blade bolt is worn off or •...
Page 116: Slip Clutches
SLIP CLUTCHES Each of the drivelines on the Schulte cutter is equipped with a slip clutch. Everyone of these slip clutches are pre-set and run-in by the Schulte supplier, so they should not be adjusted by the dealer or end user.
Page 117: Reassembly
MAINTENANCE 3. Separate the parts and inspect for signs of corrosion, cracks and rust. 4. Clean the parts using brake cleaner and a wire brush. 5. Inspect the thickness of the friction linings and replace them if they are less than 2.5 mm in thickness (new friction linings are 3.2 mm thick).
Page 118 MAINTENANCE NOTE: Place spring plate so it contacts the pressure plate on the inside and has a gap at the outside. 3. Install the perimeter bolts and tighten the nuts uniformly to increase the spring load evenly. 4. Tighten the nuts evenly all the way around until the 17mm Clutch Gauge fits snugly over the spring and pressure plate as shown.
Page 119: Hubs & Spindles
MAINTENANCE HUBS & SPINDLES Check hubs weekly for bearing play and condition of seal. Greasing and Installation It is recommended that hubs are dismantled, cleaned and repacked every year. Use the diagram and following instructions for maintaining the wheel hubs. Whenever a worn or damaged seal is replaced the bearing assembly should be cleaned and repacked with a good grade of wheel grease.
Page 120: Tires
MAINTENANCE Tightening Instructions for 517 & 511 Hubs Proper setting for the tapered roller bearings is described in the following procedure. Always use a new cotter pin when making adjustments to the hubs. 1. Tighten the castle nut to 20 foot pounds while turning hub. Then back the nut off 1/2 of a turn. Spin the hub 2 or 3 times.
Page 121: Storage
MAINTENANCE SKID SHOES Skid shoes are made of carbon steel to reduce wear and increase service life. Premature wear can be caused by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the ground.
Page 122: Nuts & Bolts
MAINTENANCE NUTS & BOLTS Check all nuts and bolts for tightness after the first 8 hours of operation then weekly. Check the condition of cotter pins, roll pins and other fasteners weekly and replace if necessary. Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified.

Schulte FX-209 Operator's Manual

Safety Section

Introduction Section

Assembly Section

Operation Section

Maintenance Section

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