Perlick CR30R Series Service Manual
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Perlick CR30R Series Service Manual

Column refrigeration
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CR24R
Product Series Covered in this Manual:
Residential
CR24D
CR24F
CR24R
CR24W
CR30R
SERVICE MANUAL
Column Refrigeration
Residential and Commercial
CC24W
CC24D
CC24W
CR24F
Commercial
Scan here to
download a PDF copy
of this manual.
Form No. Z2551
Rev. C: 05/03/2019

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  • Page 1 SERVICE MANUAL Column Refrigeration Residential and Commercial CR24R CR24F CC24W Product Series Covered in this Manual: Commercial Residential CC24D CR24D CC24W CR24F CR24R CR24W CR30R Scan here to download a PDF copy of this manual. Form No. Z2551 Rev. C: 05/03/2019...
  • Page 2 Column Refrigeration Service Manual Table of Contents 1.0 GENERAL INFORMATION ..................1.1 Use of Service Manual ....................10 1.2 Model Families ......................10 1.3 I.D. Plate ........................10 2.0 SAFETY INFORMATION ................... 2.1 Refrigerant HC-600a ....................11 2.2 Servicing with R-600a ....................11 2.2.1 General .....................11 2.2.2 Transportation of refrigerant and replaced compressors...
  • Page 3 Column Refrigeration Service Manual Table of Contents (cont.) Column Freezer ......................30 5.4 Control Alarms ......................31 5.5 Refrigerator Control Operation ..................32 5.5.1 Using The Refrigerator Column Control ............32 5.5.2 Selecting A Temperature Zone ..............32 5.5.3 Main Compartment ..................33 5.5.4 Top Drawer Compartment ................33 5.5.5 Middle Drawer Compartment...
  • Page 4 Column Refrigeration Service Manual Table of Contents (cont.) 6.6 Replace Refrigeration Module ..................50 6.7 Replace Condenser Fan Motor ...................53 6.8 Replace Evaporator Fan Motor ...................53 6.9 Replace Inverter ......................54 6.10 Replace Damper .......................59 6.11 Leak Detection ......................60 6.12 Refrigeration System Diagram - Medium Temperature ..........61 6.13 Refrigeration System Diagram - Freezer ..............62...
  • Page 5 Column Refrigeration Service Manual Table of Contents (cont.) 8.12.5 24” Glass Door Template For 4” Toe Kick .............89 8.12.6 24” Glass Door Template For 6” Toe Kick .............90 8.12.7 24” Screw Zone For Overlay Templates ............91 8.12.8 30” Screw Zone For Overlay Templates ............92 8.13 Tip-Out Bin ......................93...

  • Page 6: Table Of Contents

    Column Refrigeration Service Manual Table of Figures Figure 1-1. Information Plate for Refrigeration Units ..............10 Figure 2-1.1. Danger Fire/Explosion Risk Label ................12 Figure 2-1.2. Danger Fire/Explosion Risk Servicing Label ..............12 Figure 2-1.3. Warning Handling Label ...................12 Figure 2-1.4. Warning Tip-Over Hazard Label ................12 Figure 2-1.5.
  • Page 7 Column Refrigeration Service Manual Table of Figures (cont.) Figure 6-14.1. Evaporator Fan Motor/Fastener ................53 Figure 6-14.2. Evaporator Terminal Block ..................53 Figure 6-15.1. Remove Cotter Pins....................54 Figure 6-15.2. Lift And Rotate Compressor ..................54 Figure 6-15.3. Inverter Mounting Screw/Electrical Connections ............55 Figure 6-15.4. Lift Inverter ......................55 Figure 6-15.5.
  • Page 8 Column Refrigeration Service Manual Table of Figures (cont.) Figure 8-7.2. Hinge Activation Fastener (T-20) (Activated) ..............80 Figure 8-8. Removing Gasket .......................81 Figure 8-9. Removing Door Trim Cover ..................82 Figure 8-10. Lock Installation .......................83 Figure 8-11.1. CR24 Solid Door Template for 4” Toe Kick ..............85 Figure 8-11.2.
  • Page 9 Column Refrigeration Service Manual Table of Tables Table 3.1. Refrigeration System Diagnostics/Troubleshooting .............13 Table 3.2. Electrical System Diagnostics/Troubleshooting ............17 Table 3.3. Doors, Drawers, Shelving Diagnostics/Troubleshooting ..........19 Table 4.1.1. Compressor Specs (Model VEMX5C) ..............20 Table 4.1.2. Compressor Specs (Model VEMV9C) ..............20 Table 4.2.1.

  • Page 10: Figure 1-1. Information Plate For Refrigeration Units

    If you have any questions or require additional assistance, contact Perlick Customer Service during regular hours of operation. Model Families This manual contains specific instructions for servicing the Perlick Residential and Front Venting Commercial Series refrigeration products, which include the following families: RESIDENTIAL COMMERCIAL CR24D...
  • Page 11 2.2.1 General information in this manual. The information is important for the safe and efficient service, WARNING operation and care of the Perlick unit. Do not use near open fire. To carry out service DANGER and repair on R600a systems the service personnel must be properly trained to be able to handle a flammable refrigerant. This includes knowledge...

  • Page 12: Figure 2-1.1. Danger Fire/Explosion Risk Label

    Column Refrigeration Service Manual 2.0 Safety Information Figure 2-1.6. Warning Transporting Hazard Label Product Safety Labels Figure 2-1.1. Danger Fire/Explosion Risk Label Figure 2-1.2. Danger Fire/Explosion Risk Servicing Label Figure 2-1.3. Warning Handling Label Figure 2-1.4. Warning Tip-Over Hazard Label Figure 2-1.7.

  • Page 13: Table 3.1. Refrigeration System Diagnostics/Troubleshooting

    3.0 Troubleshooting Guide Refrigeration System Use this diagnostic guide to identify issues and to locate applicable instructions within this service manual. This diagnostic guide can be used for any of Perlick’s Back Bar Refrigeration Products. DANGER ELECTROCUTION HAZARD!! Never attempt to repair or perform maintenance on the unit until the Main electrical power has been disconnected.
  • Page 14 Column Refrigeration Service Manual Refrigeration System (cont.) PROBLEM CAUSE SOLUTION Not Cooling (cont.) Inverter Loose Connection Check Connections Power Ensure 120 power to inverter continuously Signal Circuit Power Ensure Signal Circuit has power Compressor Open Windings Check continuity between pins Locked Rotor Verify locked rotor Internal Damage...
  • Page 15 Column Refrigeration Service Manual Refrigeration System (cont.) PROBLEM CAUSE SOLUTION Evaporator Frozen Air Infiltration Access Hole Ensure access hole is sealed with permagum Module to Cabinet Seal Check for leaks between the refrigeration module and cabinet Door Left Open Ensure door closes properly (hinges activated) Door Gasket Seal Ensure door gasket integrity and it is...
  • Page 16 Column Refrigeration Service Manual Refrigeration System (cont.) PROBLEM CAUSE SOLUTION Compartment Not Check Setpoints Holding Temperature Incorrect Setpoint Adjust Setpoint Thermistors Loose Connection Verify Continuity Defective Verify Component Specifications Temp/Humidity Sensor Defective Verify Component Specifications Loose Connection Verify Continuity Damper Obstructed Remove Obstruction Power Determine if damper is getting power Defective Replace...

  • Page 17: Table 3.2. Electrical System Diagnostics/Troubleshooting

    Column Refrigeration Service Manual Electrical System PROBLEM CAUSE SOLUTION No Power To Cabinet Does Control board show Heartbeat? Red LED on control board should flash like a heartbeat Is control board receiving power? Check control connector P1 for Power (115V) Check Receptacle Cabinet is plugged in Trace back to find where power is interrupted Check Power Cord...
  • Page 18 Column Refrigeration Service Manual Electrical System (cont.) PROBLEM CAUSE SOLUTION White Lights not Working Is the unit in display mode? Ensure unit is in display mode (Door Closed) Reed switch is closed Check continuity of reed switch (Wine Units Only) (magnet on door) Control Board White LED Illuminated Green LED (LED6) should illuminate when...

  • Page 19: Table 3.3. Doors,Drawers,Shelving Diagnostics/Troubleshooting

    Column Refrigeration Service Manual Doors, Drawers, Shelving PROBLEM CAUSE SOLUTION Hinge Problems Improper Door Mounting Verify proper mounting. Hinges not activated Activate Hinges Excessive wear Replace Worn Parts Door Handle Loose Improper Handle Mounting Verify proper mounting. Excessive wear Replace Worn Parts Overlay Loose Improper Overlay Installation Verify proper installation...

  • Page 20: Table 4.1.1. Compressor Specs (Model Vemx5C)

    Column Refrigeration Service Manual 4.0 Electrical Components and Specifications Compressor Inverter 4.2.1: Drop-In 4.1.1 MODEL: VEMX5C Column Models CC24D, CC24W, CR24D, Model: EM (Used with VEMX5C Compressor) CR24R, CR24W, CR30R Input Type Variable Capacity (Speed) 115-127V AC / 50-60 HZ / 1 Ph / 3.3 A Max Hermetic Reciprocating Output 230V AC / 40-150 Hz / 3 Ph / 2.1 A...

  • Page 21: Table 4.5. Hot Gas Defrost Solenoid Valve Specs

    Specifications Input 120V AC, 3.3A max Output Various Table 4.6. Control Specs Damper Specifications 12VDC, 0.5W, 1850 Step Stepper Motor Table 4.7. Damper Specs User Interface Custom Design: Connect only to Perlick Column Control Board Return to Table of Contents...

  • Page 22: Table 5.1.1. Modes Of Operation (Cr24R And Cr30R)

    Column Refrigeration Service Manual 5.0 Component Operation Modes Of Operation Model: CR24R And CR30R Initial Cooling Humidification Defrost Showroom Component Power-Up Mode (1) Mode (2) Mode Mode (3) Mode Control Board Flashing Flashing Flashing Flashing Flashing Flashing HeartBeat Activated Activated with Activated with Activated with Activated with...

  • Page 23: Table 5.1.2. Modes Of Operation (Cr24F)

    Column Refrigeration Service Manual Modes Of Operation Model: CR24F Initial Cooling Defrost Showroom Component Power-Up Mode (1) Mode Mode (2) Mode Control Board Flashing Flashing Flashing Flashing Flashing HeartBeat Activated Activated with Activated with Activated with Activated with Lights with Door Door Openings Door Openings Door Openings...

  • Page 24: Table 5.1.3. Modes Of Operation (Cr24W/Cc24W)

    Column Refrigeration Service Manual Modes Of Operation Models: CR24W or CC24W Initial Cooling Humidification Defrost Showroom Component Power-Up Mode (1) Mode (2) Mode (4) Mode (3) Mode Control Board Flashing Flashing Flashing Flashing Flashing Flashing HeartBeat Activated Activated with Activated with Activated with Activated with Activated with...

  • Page 25: Table 5.1.4. Modes Of Operation (Cr24D/Cc24D)

    Column Refrigeration Service Manual Modes Of Operation Models: CR24D or CC24D Initial Cooling Humidification Defrost Showroom Component Power-Up Mode (1) Mode (2) Mode (4) Mode (3) Mode Control Board Flashing Flashing Flashing Flashing Flashing Flashing HeartBeat Activated Activated with Activated with Activated with Activated with Activated with...

  • Page 26: Table 5.2. Electrical Specifications

    Column Refrigeration Service Manual Electrical Specifications Electrical Specifications MODEL POWER VOLTAGE CURRENT FREQ PHASE ELECTRICAL PLUG TYPE (Hz) CONNECTION CC24D CORD CONNECTED NEMA 5-15P CC24W CORD CONNECTED NEMA 5-15P CR24D CORD CONNECTED NEMA 5-15P CR24F CORD CONNECTED NEMA 5-15P CR24R CORD CONNECTED NEMA 5-15P CR30R...

  • Page 27: Figure 5-1.1. Column Refrigerator Wiring Diagram

    Column Refrigeration Service Manual Wiring Diagrams Figure 5-1.1. Refrigerator Column Wiring Diagram Return to Table of Contents...

  • Page 28: Figure 5-1.2. Wine Column Single Zone Wiring Diagram

    Column Refrigeration Service Manual Wiring Diagrams Figure 5-1.2. Wine Column Single Zone Wiring Diagram Return to Table of Contents...

  • Page 29: Figure 5-1.3. Wine Column Dual-Zone Wiring Diagram

    Column Refrigeration Service Manual Wiring Diagrams Figure 5-1.3. Wine Column Dual-Zone Wiring Diagram Return to Table of Contents...

  • Page 30: Figure 5-1.4. Column Freezer Wiring Diagram

    Column Refrigeration Service Manual Wiring Diagrams Figure 5-1.4. Freezer Column Wiring Diagram Return to Table of Contents...

  • Page 31: Table 5.3. Control Alarms

    Column Refrigeration Service Manual Control Alarms Column Temperature/Humidity Sensors Model Temperature Temperature Temperature Temperature Temperature Temperature Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 NTC Thermistor NTC Thermistor NTC Thermistor NTC Thermistor Temp/Humidity Temp/Humidity Sensor Sensor Refrigerator Main Deli Drawer...

  • Page 32: Figure 5-2. Refrigerator Touch Screen Control

    5. Meat temperature setting 5.5.2 Selecting a Temperature Zone 6. Fresh Produce temperature setting Perlick’s touch-screen controller is preset with recommended temperature settings for various 7. Temperature adjustment goods. Within these presets, you have the ability (up and down in 1° increments) to adjust the temperature in 1°...
  • Page 33 Column Refrigeration Service Manual 5.5.3 Main Compartment The main compartment of the refrigerator features Compartment Factory Setting Temperature two full-width shelves and a split shelf that can be Range adjusted to fit tall items. Because this is a common Deli Drawer 33°F 32°F - 37°F zone that doesn’t store specific items, only the temperature adjustment (7) and temperature readout (8) will illuminate - no specialty The two-tier charcuterie (deli) temperature settings (Sp.) will appear.
  • Page 34 Column Refrigeration Service Manual The middle drawer compartment As with the other compartments, of the refrigerator will come set you have the ability to raise or lower from the factory to 35°F (meat). the temperature in 1°F increments. If storing fish or other types of To adjust the temperature up seafood, press the fish icon to bring or down, press the temperature the drawer to the preset mode of...
  • Page 35 Column Refrigeration Service Manual 5.5.7 Column Theater Lighting 5.5.9 Sabbath Mode Perlick column refrigerators feature an impressive All Perlick column refrigeration models have amount of lighting for clear viewing and display of Sabbath mode capabilities. This allows the user to goods.
  • Page 36 Column Refrigeration Service Manual 5.5.10 Quick Cool (Shopping) Mode 5.5.11 Showroom Mode The main compartment of the refrigerator can Select Showroom mode for units that are being be set to Quick Cool (shopping) mode to lower used solely for display purposes. Showroom the temperature after loading a large quantity of mode has the user interface fully functional along product to quickly bring them to the preferred...

  • Page 37: Figure 5-3. Freezer Touch Screen Control

    Column Refrigeration Service Manual Freezer Control Operation The following instructions are for the touch-screen control in Perlick column freezers (model CR24F). Figure 5-3. Freezer Touch Screen Control Control shown fully illuminated above for illustration purposes only. 5.6.2 Freezer Temperature 1. Wake Button 2.
  • Page 38 Column Refrigeration Service Manual 5.6.3 Column Theater Lighting 5.6.5 Sabbath Mode Perlick column freezers feature an impressive All Perlick column refrigeration models have amount of lighting for clear viewing and display of Sabbath mode capabilities. This allows the user to goods.
  • Page 39 Column Refrigeration Service Manual 5.6.7 Showroom Mode Select Showroom mode for units that are being used solely for display purposes. Showroom mode has the user interface fully functional along with the cabinet lights, however, no compressor, evaporator fans or condenser fans will operate. Press the settings menu (9) icon on the far right.

  • Page 40: Figure 5-4. Wine Reserve Touch Screen Control

    Column Refrigeration Service Manual Wine Reserve Control Operation The following instructions are for the touch-screen control in Perlick column wine reserves (model CR24W, CR24D, CC24W and CC24D). Figure 5-4. Wine Reserve Touch Screen Control Control shown fully illuminated above for illustration purposes only.
  • Page 41 Column Refrigeration Service Manual 5.7.3 Storing White Wine 5.7.4 Storing Red Wine Perlick wine columns are preset with expert- Perlick wine columns are preset with expert- recommended temperature settings for white wine. recommended temperature settings for red wine. To set a zone in dual zone models to this preset,...
  • Page 42 Column Refrigeration Service Manual 5.7.5 Cellaring Wine 5.7.6 Column Theater Lighting Perlick wine columns are preset with expert- Perlick column wine reserves feature an impressive recommended temperature settings for cellaring amount of lighting for clear viewing and display of (long-term storage) wine. By choosing the cellar wine bottles.

  • Page 43: Table 5.5. Ambient Conditions (Wine Reserve)

    Column Refrigeration Service Manual 5.7.7 Changing From Fahrenheit To 5.7.9 Showroom Mode Celsius Scale Select Showroom mode for units that are being used solely for display purposes. Showroom The controller is factory set to Fahrenheit scale, mode has the user interface fully functional along but can easily be changed to read Celsius in the with the cabinet lights, however, no compressor, settings menu.

  • Page 44: Figure 6-1.1. Sealing Compound (Inside)

    Column Refrigeration Service Manual 6.0 Refrigeration System Repair Air Infiltration Air infiltration can occur in several locations. NOTE: Unit may manifest longer than normal run times caused by the additional loads that air infiltration presents. Signs of air infiltration include: • Presence of water, moisture or ice Figure 6-1.1. Sealing Compound (Inside) Condensation on glass or metal surfaces •...

  • Page 45: Figure 6-2.1. Refrigerator Gasket

    Column Refrigeration Service Manual STEP 3 - Refrigeration Module Gasket STEP 4 - Drain A gasket is used to seal between the refrigeration Check that the evaporator condensate drain is module and the bottom of the cabinet. See Figure secure and connected. See Figure 6-3. 6-2.1.

  • Page 46: Figure 6-4.1. Grill/Toe Kick Inlet And Outlet

    Column Refrigeration Service Manual Ambient Temperatures Air Flow Obstructions High ambient temperatures and high humidity The unit must have free air flow to the • • conditions may result in performance issues front grill and to the evaporator intake and and/or refrigeration system failure. discharge openings to operate properly. Restricted air flow results in high head These products are indoor rated products and pressures and reduction in efficiency due to...

  • Page 47: Figure 6-5.1. Evaporator Air Outlet Louvers

    Column Refrigeration Service Manual Figure 6-5.1. Evaporator Air Outlet Louvers Figure 6-5.2. Evaporator Air Damper Outlet Openings Ensure the condenser airflow divider is • installed on the lower interior portion of the door. This divider prevents direct circulation of machine compartment air. If missing, unit will run extremely inefficiently and extreme high discharge pressures and temperature which could lead to compressor damage.

  • Page 48: Figure 6-7.1. Remove Grill

    Column Refrigeration Service Manual Condenser Coil Cleaning Figure 6-7.1. Remove Grill Perlick’s warranty does not cover cleaning of • the condenser coil. The condenser coil should be free obstruction, • dust and debris. The condenser coil should be cleaned every 6 months or more or less often dependent upon the environment.

  • Page 49: Figure 6-8. Freezer Drawer

    Column Refrigeration Service Manual De-Ice Blocked Evaporator Coil WARNING Use towels to absorb water to avoid damage to the machine compartment or surrounding flooring. Machine compartment condensate pan may overflow if manually defrosted without the use of towels. Figure 6-8. Freezer Drawer 1. Unplug or turn off power to the unit. To access the evaporator: Freezer: Remove the bottom drawer ( see Section 8.14.2.

  • Page 50: Figure 6-12.1. Remove Grill

    Column Refrigeration Service Manual Replace Refrigeration Module STEP 1 Remove the grill by pulling it directly away from the cabinet. Figure 6-12.1. Remove Grill STEP 2 Remove front lift bracket by removing (3) #10 sheet metal screws. Figure 6-12.2. Remove Lift Bracket STEP 3 Disconnect the refrigeration module wiring by removing the bottom panel in the cabinet.

  • Page 51: Figure 6-12.4. Lower Refrigeration Module

    Column Refrigeration Service Manual Replace Refrigeration Module (cont.) STEP 4 Using a 3/8” allen wrench, lower the refrigeration module by loosening (2) socket head cap screws. Figure 6-12.4. Lower Refrigeration Module STEP 5 Once module is lowered and all wires disconnected, slide module out by pulling on the vase panel of the module. Protect the floor in front of the unit to prevent scratches to the floor.

  • Page 52: Figure 6-12.7. Slide Unit Back Into Cabinet

    Column Refrigeration Service Manual Replace Refrigeration Module (cont.) STEP 7 STEP 11 To replace the refrigeration module, reconnect the Install the cabinet bottom panel and any drawers power cord to the new unit. Reference Step 6, or shelves removed in Step 3. where the power cord was disconnected.

  • Page 53: Figure 6-13. Condenser Fan Motor/Fastener

    Column Refrigeration Service Manual Replace Condenser Fan Motor Following the instructions for replacing the refrigeration module, remove the module from the cabinet. Using a phillips screwdriver, remove the fasteners holding the condenser fan motor to the condenser shroud. Unplug fan from electrical connection.

  • Page 54: Figure 6-15.1. Remove Cotter Pins

    Column Refrigeration Service Manual Replace Inverter WARNING Disconnect power to the unit before working on product to avoid electrocution hazard. STEP 1 Remove Refrigeration Module from cabinet by following instructions in Section 6.6. STEP 2 Remove the four retaining cotter pins and washers from the tabs that secure the compressor to the base. Figure 6-15.1.

  • Page 55: Figure 6-15.3. Inverter Mounting Screw/Electrical Connections

    Column Refrigeration Service Manual Replace Inverter (cont.) STEP 4 Remove the inverter mounting screw and disconnect the inverter electrical connections. Figure 6-15.3. Inverter Mounting Screw/Electrical Connections STEP 5 Lift the inverter and pull away from compressor. WARNING Before proceeding, ensure power has been disconnected.

  • Page 56: Figure 6-15.5. Remove 3-Pin And Ground Connectors

    Column Refrigeration Service Manual Replace Inverter (cont.) STEP 6 Remove the three-pin connector and ground connector from the compressor using a small flat head screwdriver. Figure 6-15.5. Remove 3-Pin And Ground Connectors STEP 7 Install the new inverter and remount the compressor. Figure 6-15.6. Install Inverter And Remount Compressor Return to Table of Contents...

  • Page 57: Figure 6-15.7. Connect Inverter Wires

    Column Refrigeration Service Manual Replace Inverter (cont.) STEP 8 Using included wire harness 1015081, connect to black and red connector coming off inverter. Figure 6-15.7. Connect Inverter Wires STEP 9 Feed other end of harness 1015081 through tube/wire access hole. (Single red lead is no longer required, remove or wire tie so it is out of the way). Figure 6-15.8.

  • Page 58: Figure 6-15.9. Seal Access Hole

    Column Refrigeration Service Manual Replace Inverter (cont.) STEP 10 Make sure the tube/wire access hole is fully sealed to prevent air leaks. Figure 6-15.9. Seal Access Hole STEP 11 Install refrigeration module following instruction 6.6. STEP 12 New harness 1015081 gets connected to spare black/wire lead set from cabinet.

  • Page 59: Figure 6-16.1. Refrigerator And Dual-Zone Wine Lower Damper

    Column Refrigeration Service Manual 6.10 Replace Damper To replace a damper, remove drawer ( see Section 8.14. ) or shelving ( see Section 8.16. ), to access the damper. Remove the four damper cover mounting fasteners. Pull out on the cover to remove the damper assembly.
  • Page 60 Column Refrigeration Service Manual 6.11 Leak Detection DANGER IF A LEAK IS SUSPECTED, VENTILATE THE AREA AND ENSURE THERE ARE NO NEARBY IGNITION SOURCES. WARNING Isobutane (R-600a) is a low pressure refrigerant (30 PSIG @ 70°F). If checking for a leak, the system should be at a minimum temperature of 70°F.

  • Page 61: Figure 6-17.1. Refrigeration System Diagram (Medium Temperature)

    Column Refrigeration Service Manual 6.12 Refrigeration System Diagram - Medium Temperature Figure 6-17.1. Refrigeration System Diagram (Medium Temperature) Return to Table of Contents...

  • Page 62: Figure 6-17.2. Refrigeration System Diagram (Freezer)

    Column Refrigeration Service Manual 6.13 Refrigeration System Diagram - Freezer Figure 6-17.2. Refrigeration System Diagram (Freezer) Return to Table of Contents...

  • Page 63: Table 7.1. Led Diagnostics

    Column Refrigeration Service Manual 7.0 Component Operation Control 7.1.2 Troubleshooting To determine if the control board is operating, The column products come with a custom designed check for the heartbeat LED, it should be flashing. control, located in on the interior ceiling of the Check all wire connections to ensure they are product.

  • Page 64: Figure 7-1. Visible Led Descriptions

    Column Refrigeration Service Manual 7.1.3 Visible LED Descriptions Figure 7-1. Visible LED Descriptions Return to Table of Contents...
  • Page 65 Column Refrigeration Service Manual 7.1.4 Replacing User Interface To replace the control board: If user interface is not operational, check electrical connections from the control board to the user interface. Use Control Replacing ( see section 1. Remove any shelving or product that will 7.1.4.

  • Page 66: Figure 7-2.1. Remove Wine Shelving

    Column Refrigeration Service Manual Lighting Replacement 7.3.1 Replace Wine Lighting STEP 1 Remove all shelving. Figures 7-2.1. Remove Wine Shelving Return to Table of Contents...

  • Page 67: Figure 7-2.2. Pry Light Covering

    Column Refrigeration Service Manual 7.3.1 Replace Wine Lighting (cont.) STEP 2 Using small flat screwdriver pry out light covering each led light board on cabinet side walls (Upper covers have a cut-out at the top of each opening, lower covers have cut-out at the bottom of each opening). CAUTION Be careful while removing cover, do not scratch liners.

  • Page 68: Figure 7-2.4. Disconnect Board From Harness

    Column Refrigeration Service Manual 7.3.1 Replace Wine Lighting (cont.) STEP 4 Disconnect board from harness using harness connector to remove (Do not pull on wires and cause damage). Figure 7-2.4. Disconnect Board From Harness STEP 5 Replace led board with new and continue to replace all four (4). Figure 7-2.5.

  • Page 69: Figure 7-2.6. Remove Carbon Filter

    Column Refrigeration Service Manual 7.3.1 Replace Wine Lighting (cont.) STEP 6 Remove carbon filter from housing at top of cabinet. Figures 7-2.6. Remove Carbon Filter STEP 7 Remove wire harness cover by removing screws that hold it in place (Top rear left of cabinet). Figures 7-2.7. Remove Wire Harness Cover Return to Table of Contents...

  • Page 70: Figure 7-2.8. Remove Controller Cover

    Column Refrigeration Service Manual 7.3.1 Replace Wine Lighting (cont.) STEP 8 Remove controller cover by removing two screws from rear flange of cover. Slide cover towards rear of cabinet to disengage tabs on cover that mate with user interface housing. Figures 7-2.8. Remove Controller Cover STEP 9 Disconnect light harness from sister board adjacent to main control board and follow wires from sister board to main control board and disconnect and plug light harness directly into main control board (Sister board is no longer requirement with new led boards).

  • Page 71: Table 7.3. Column Temperature/Humidity Sensors

    Column Refrigeration Service Manual Temperature Probes Below is a table showing the type of probe used for sensing temperatures for each model. The probe is a 10K ohm NTC probe. See resistance values below. Temperature Temperature Temperature Temperature Temperature Temperature Model Sensor 1 Sensor 2...

  • Page 72: Figure 7-3.1. Evaporator Temperature Probe

    Column Refrigeration Service Manual 7.4.1 Probe Locations Figure 7-3.1. Evaporator Temperature Probe Figure 7-3.2. Dual-Zone Wine Lower Compartment Temperature/Humidity Sensor Figure 7-3.3. Dual-Zone Wine Figure 7-3.4. Freezer and Refrigerator Upper Compartment and Single-Zone Wine (Main Compartment) Temperature Probe Temperature/Humidity Sensor Figure 7-3.5.

  • Page 73: Figure 7-4. Door Magnet (Reed Switch)

    Column Refrigeration Service Manual 7.4.2 Troubleshooting Door Switch Ensure all connections are good and there is no The door switch is a simple reed switch, located damage to the wires. Check resistance values at the top of the cabinet. The actuation magnet based on temperature, ensure that the probe is at should be located in the cutout on the door top a stabilized temperature.

  • Page 74: Figure 8-1. Overlay Panel Installation

    Column Refrigeration Service Manual 8.0 Doors, Drawers, Shelving and Misc. Overlay Panel Installation and Adjustments 5. Attach overlay to door adjustment brackets using Typical panel dimensions are based on 84” remaining #10 x 1/2” screws. (2134mm) finished height with 1/8” (3mm) 6. Once mounted, adjust overlay to match adjacent reveals.

  • Page 75: Figure 8-2. Top Of Door Illustration

    Column Refrigeration Service Manual Top Of Door Illustration Figure 8-2. Top Of Door Illustration Return to Table of Contents...

  • Page 76: Figure 8-3. Door Trim Installation

    Column Refrigeration Service Manual Door Trim Installation Once overlay is adjusted, mount the door trim bracket onto the door adjustment bracket using the provided screws. Figure 8-3. Door Trim Installation Return to Table of Contents...

  • Page 77: Figure 8-4. Grill Installation

    Column Refrigeration Service Manual Grill Installation Install the grill by snapping into latch catches. Figure 8-4. Grill Installation Return to Table of Contents...

  • Page 78: Figure 8-5. Toe Kick Clearance

    Column Refrigeration Service Manual Toe Kick Clearance Figure 8-5. Toe Kick Clearance Return to Table of Contents...

  • Page 79: Figure 8-6. Air Filter Installation

    Column Refrigeration Service Manual Installing Filters 8.6.1 Carbon Air Filters 8.6.2 Ethylene Air Filters Carbon air filters should be placed in the holder in Ethylene filters should be placed in the holder in the perforated panel located in the top-rear of the top of the tip-out produce bin (B). cabinet (A). 1. Remove the filter from the plastic bag before NOTE: When installing carbon air filter in wine installing into the unit. Take care not to open or units, the top rack will need to be removed to puncture the tyvek bag in the casing.

  • Page 80: Figure 8-7.1. Hinge Activation Fastener (De-Activated)

    Column Refrigeration Service Manual Activation/Deactivation of Hinges CAUTION Pinch hazard! Always de-activate hinges before To de-activate the hinges move the T-20 torx removing from door and cabinet. fastener from position one (1) to position zero (0) by turning the fastener 9 to 9-1/2 turns (see figures 8-7.1 and 8-7.2 for activated and To activate the self-closing feature of the hinge deactivated positions) .

  • Page 81: Figure 8-8. Removing Gasket

    Column Refrigeration Service Manual Replace Door Gasket Replace Door STEP 1 STEP 1 Deactivate Hinges (see Section 8.7.). Door and drawer gaskets can be replaced without removing the door or drawer from the cabinet. Open the door or drawer. STEP 2 Remove Door Trim Cover and condenser air flow STEP 2 divider from Overlay (see...

  • Page 82: Figure 8-9. Removing Door Trim Cover

    Column Refrigeration Service Manual 8.10 Replace Door Handle To replace the door handle: 1. Remove the door trim cover at the top of the door by removing the two fasteners. See figure 8-9. Figure 8-9. Removing door trim cover. 2. Remove the overlay from the door (see Overlay Panel Installation and Adjustments - Section...

  • Page 83: Figure 8-10. Lock Installation

    Column Refrigeration Service Manual 8.11 Lock Installation Lock Troubleshooting and Troubleshooting Problem Cause Lock rotates but doesn’t Lock misassembled and To gain access to the lock, remove the door trim engage latch has cam in incorrect cover from the top of the door. See Figure 8-10. orientation Cam is missing Misalignment of cam and...
  • Page 84 Column Refrigeration Service Manual 8.12 Custom Overlay Door Panels Perlick columns come ready to accept customer- supplied door panel and handle hardware. The thickness of the custom panel can vary. A minimum 5/8” (16mm) thick panel is required, but the thickness can be increased provided it does not exceed the maximum panel weight is 65 lbs (29kg).

  • Page 85: Figure 8-11.1. Cr24 Solid Door Template For 4" Toe Kick

    Column Refrigeration Service Manual 8.12.1 CR24 Solid Door Template For 4” Toe Kick Figure 8-11.1. CR24 Solid Door Template for 4” Toe Kick Return to Table of Contents...

  • Page 86: Figure 8-11.2. Cr30R Solid Door Template For 4" Toe Kick

    Column Refrigeration Service Manual 8.12.2 CR30 Solid Door Template For 4” Toe Kick Figure 8-11.2. CR30R Solid Door Template for 4” Toe Kick Return to Table of Contents...

  • Page 87: Figure 8-11.3. Cr24 Solid Door Template For 6" Toe Kick

    Column Refrigeration Service Manual 8.12.3 CR24 Solid Door Template For 6” Toe Kick Figure 8-11.3. CR24 Solid Door Template for 6” Toe Kick Return to Table of Contents...

  • Page 88: Figure 8-11.4. Cr30 Solid Door Template For 6" Toe Kick

    Column Refrigeration Service Manual 8.12.4 CR30 Solid Door Template For 6” Toe Kick Figure 8-11.4. CR30 Solid Door Template for 6” Toe Kick Return to Table of Contents...

  • Page 89: Figure 8-11.5. Cr24 Glass Door Template For 4" Toe Kick

    Column Refrigeration Service Manual 8.12.5 CR24 Glass Door Template For 4” Toe Kick Figure 8-11.5. CR24 Glass Door Template for 4” Toe Kick Return to Table of Contents...

  • Page 90: Figure 8-11.6. Cr24 Glass Door Template For 6" Toe Kick

    Column Refrigeration Service Manual 8.12.6 CR24 Glass Door Template For 6” Toe Kick Figure 8-11.6. CR24 Glass Door Template for 6” Toe Kick Return to Table of Contents...

  • Page 91: Figure 8-12.1. Cr24 Screw Zone For Overlay Templates

    Column Refrigeration Service Manual 8.12.7 CR24 Screw Zone For Overlay Templates NOTE: Hatch areas should provide enough thickness for wood screws for overlay attachment bracket. Figure 8-12.1. CR24 Screw Zone For Overlay Templates Return to Table of Contents...

  • Page 92: Figure 8-12.2. Cr30 Screw Zone For Overlay Templates

    Column Refrigeration Service Manual 8.12.8 CR30 Screw Zone For Overlay Templates Figure 8-12.2. CR30 Screw Zone For Overlay Templates Return to Table of Contents...

  • Page 93: Figure 8-13.1. - 8-13.4. Refrigerator Tip-Out Bin Removal

    Column Refrigeration Service Manual 8.13 Tip-Out Bins Removal - Slide Tip-Out Bin To remove tip-out bin, tip bin out, pull out and rotate down on spring steel stop bracket to disengage stop. When stop is disengaged, bin will tip-out further. Once the slides are fully extended, remove the slide from the key hole slot on each side of the bin.
  • Page 94 Column Refrigeration Service Manual Removal - Damper Tip-Out Bin Operation #1 Remove all contents from the tip-out bin, including glass divider and bottom panel. Open tip-out bin until the right side damper end is showing. While supporting the tip-out bin, locate the damper end fitting on the right side. Using a flat head screwdriver, release the end fitting on the damper, by placing the flat head screwdriver into the release latch and prying inward to...
  • Page 95 Column Refrigeration Service Manual Operation #3 Using the 5/32” allen wrench, remove the left and right shoulder bolts located inside the bottom front of the bin. Operation #4 Once retainer fasteners are removed, tilt the tip-out bin up and pull out towards you to remove. Return to Table of Contents...
  • Page 96 Column Refrigeration Service Manual Operation #5 THE FOLLOWING STEPS ARE TO REPLACE THE GAS SPRING AND DAMPER ONLY. SKIP TO OPERATION #6 FOR TIP-OUT BIN ASSEMBLY. Locate the end fitting on the gas spring on the left side of the bin and using the flat head screwdriver, release the end fitting by placing the flat head screwdriver into the release latch and prying outward to disengage the end fitting from the bin wall ball stud. Locate the damper end fitting on the right side of the cabinet. Using a flat head screwdriver, release the end fitting on the damper, by placing the flat...
  • Page 97 Column Refrigeration Service Manual Operation #6 Place tip-out bin into position by placing left and right guide blocks on bin over pivot bushing in cabinet. Allow tip-out bin to rest on bottom of cabinet. Operation #7 Install left and right shoulder bolts using 5/32” allen wrench and tighten snuggly. Return to Table of Contents...
  • Page 98 Column Refrigeration Service Manual Operation #8 With the tip out bin rotated all way open, install the left side damper onto the cabinet wall fitting by snapping it onto the fitting. Operation #9 Pivot tip-out bin approximately 45 degrees, so right side damper end fitting aligns with bin fitting and snap into place. Return to Table of Contents...
  • Page 99 Column Refrigeration Service Manual Operation #10 Check for smooth operation of the tip-out bin closing and opening a number of times. Re-install interior bottom panel and glass dividers. Return to Table of Contents...

  • Page 100: Figure 8-14 - Deli And Meat Drawer Release

    Column Refrigeration Service Manual 8.14 Drawers 8.14.1 Deli And Meat Drawer The deli and meat drawers on the refrigerator use push to open slides. To open, push inward on the face of the drawer and release and the slide will push open the drawer.

  • Page 101: Figure 8-15.1 - Freezer Drawer Slide

    Column Refrigeration Service Manual 8.14.2 Freezer Drawers Removal To remove the freezer drawers, pull out on the drawer until fully extended, locate the release mechanism on each slide and pull forward on the release mechanisms and pull the drawer out. To remove the slide member from the cabinet side wall, locate the mounting screws and remove.

  • Page 102: Figure 8-16 - Drawer Compartment Divider And Retaining Pin

    Column Refrigeration Service Manual 8.15 Drawer Compartment Dividers To remove the drawer compartment dividers (insulated dividers between each drawer): 1. Locate the two retaining pins on the left and right sides approximately 2/3 back on the divider extrusions. 2. Remove the two retaining pins by prying up using a flat blade screwdriver (protect material surfaces to avoid scratches) and then pulling the pins out.

  • Page 103: Figure 8-17.1. & 8-17.2. Remove Wine Shelves

    Column Refrigeration Service Manual 8.16 Shelving 8.16.1 Wine Shelving Reinstallation To reinstall the shelves, first install the cabinet slide assemblies into the pilasters, next, line up The wine reserves use soft-close full extension the shelf slide members with the cabinet slide slides. Never force the slide all the way closed members, slide together gently, ensuring that the as this can cause damage to the soft-close shelf slide member is parallel with the cabinet slide...

  • Page 104: Figure 8-18. Freezer Shelving

    Column Refrigeration Service Manual 8.16.2 Freezer Shelving The freezer shelves are simple single piece design, cantilever shelves. Removal To remove, simply lift-up squarely on the shelf and pull forward to remove from the pilasters. Installation To install, align shelf brackets with pilasters and slide down into pilaster, ensure all for attachment points are engaged.

  • Page 105: Figure 8-19. Refrigerator Shelving

    Column Refrigeration Service Manual 8.16.3 Refrigerator Shelving The wine reserves use soft-close full extension Reinstallation slides. Never force the slide all the way closed To reinstall the shelves, first install the cabinet slide as this can cause damage to the soft-close assemblies into the pilasters, next, line up the shelf mechanism.

  • Page 106: Figure 8-20.1. & 8-20.2. Dual-Zone Compartment Divider

    Column Refrigeration Service Manual 8.17 Dual-Zone Wine Compartment Divider Removal To remove the dual zone wine compartment divider, locate the two fasteners on the bottom left and right edges and remove. Pull out on the divider and disconnect the light electrical connector. Remove divider from the cabinet.

  • Page 107: Figure 8-21. Leveling/Alignment

    Column Refrigeration Service Manual 8.18 Leveling/Alignment When the unit is properly leveled, door adjustments Move the unit near the opening. Plug the power are less likely to be needed. cord into the grounded outlet and roll the unit into position. Push unit into place. WARNING Front and rear leveling legs can be adjusted from the front once the unit is positioned.
  • Page 108 Column Refrigeration Service Manual 8.19 Cabinet Anti-Tip/Anti-Tip Bracket WARNING WARNING To prevent the unit from tipping forward, the Verify there are no electrical wires or plumbing in the anti-tip bracket must be installed. Use all anti-tip area which the screws could penetrate. bracket hardware as instructed.

  • Page 109: Figure 8-22.1. Anti-Tip Installation (Integrated)

    Column Refrigeration Service Manual 8.19.1 Anti-Tip Installation For Integrated Installation NOTE: Do not fasten anti-tip brackets to adjacent cabinetry until the cabinet has been leveled. Figure 8-22.1. Anti-tip Installation (Integrated) Return to Table of Contents...

  • Page 110: Figure 8-22.2. Anti-Tip Installation (Freestanding)

    Column Refrigeration Service Manual 8.19.2 Anti-Tip Installation For Freestanding Installation NOTE: Cabinet must be leveled before securing to wall with anti-tip bracket. Figure 8-22.2. Anti-tip Installation (Freestanding) Return to Table of Contents...

  • Page 111: Figure 8-23.1. - 8-23.4. Marriage Kit Install

    Column Refrigeration Service Manual 8.20 Marriage Kit Installation Figure 8-23.1. Marriage Kit Install (1) Return to Table of Contents...
  • Page 112 Column Refrigeration Service Manual 8.20 Marriage Kit Installation (cont.) Figure 8-23.2. Marriage Kit Install (2) Return to Table of Contents...
  • Page 113 Column Refrigeration Service Manual 8.20 Marriage Kit Installation (cont.) Figure 8-23.3. Marriage Kit Install (3) Return to Table of Contents...
  • Page 114 Column Refrigeration Service Manual 8.20 Marriage Kit Installation (cont.) Figure 8-23.4. Marriage Kit Install (4) Return to Table of Contents...

  • Page 115: Figure 8-24.1. Butter Bin

    Column Refrigeration Service Manual 8.21 Butter Bin To remove butter bin lid, flex lid in center and pull upwards on one end of lid to disengage lid from pin. Slide off opposite end pin. To install butter bin lid, slide one end over pin and flex center of the lid to slip opposite lid end over pin. Figure 8-24.1. Butter Bin (1) Figure 8-24.2. Butter Bin (2) Return to Table of Contents...

  • Page 116: Figure 8-25. Trim Kit

    Column Refrigeration Service Manual 8.22 Trim Kits Figure 8-25. Trim Kit Return to Table of Contents...

  • Page 117: Figure 9-1. Cr24R, Cr24D, Cr24W, Cc24D, Cc24W, And Cr30R Refrigeration Module

    Column Refrigeration Service Manual 9.0 Replacement Parts CR24R, CR24D, CR24W, CC24D, CC24W, and CR30R Refrigeration Module Figure 9-1. CR24R, CR24D, CR24W, CC24D, CC24W, and CR30R Refrigeration Module Return to Table of Contents...

  • Page 118: Figure 9-2. Cr24F Refrigeration Module

    Column Refrigeration Service Manual CR24F Refrigeration Module Figure 9-2. CR24F Refrigeration Module Return to Table of Contents...

  • Page 119: Figure 9-3. Cr24F Drawers

    Column Refrigeration Service Manual CR24F Drawers Figure 9-3. CR24F Drawers Return to Table of Contents...

  • Page 120: Figure 9-4. Cr24R Shelving

    Column Refrigeration Service Manual CR24R Shelving Figure 9-4. CR24R Shelving Return to Table of Contents...

  • Page 121: Figure 9-5. Cr30R Shelving

    Column Refrigeration Service Manual CR30R Shelving Figure 9-5. CR30R Shelving Return to Table of Contents...

  • Page 122: Figure 9-6. Cr24R, Cr24F, And Cr30R Door

    Column Refrigeration Service Manual CR24R, CR24F, and CR30R Door Figure 9-6. CR24R, CR24F, and CR30R Door Return to Table of Contents...

  • Page 123: Figure 9-7. Cr24R And Cr30R Drawers

    Column Refrigeration Service Manual CR24R and CR30R Drawers Figure 9-7. CR24R and CR30R Drawers Slide Tip-Out Bin Return to Table of Contents...

  • Page 124: Figure 9-8. Damper Tip-Out Bin

    Column Refrigeration Service Manual Damper Tip-Out Bin Figure 9-8. Damper Tip-Out Bin Return to Table of Contents...

  • Page 125: Figure 9-9. Cr24R, Cr24D, Cr24W, Cr24F, Cc24D, Cc24W, And Cr30R Machine Compartment

    Column Refrigeration Service Manual CR24R, CR24D, CR24W, CR24F, CC24D, CC24W, and CR30R Machine Compartment Figure 9-9. CR24R, CR24D, CR24W, CR24F, CC24D, CC24W, and CR30R Machine Compartment Return to Table of Contents...

  • Page 126: Figure 9-10. Cr24D, Cr24W, Cc24D And Cc24W Shelving

    Column Refrigeration Service Manual 9.10 CR24D, CR24W, CC24D and CC24W Shelving Figure 9-10. CR24D, CR24W, CC24D and CC24W Shelving Return to Table of Contents...

  • Page 127: Figure 9-11. Cr24D, Cr24W, Cc24D And Cc24W Door

    Column Refrigeration Service Manual 9.11 CR24D, CR24W, CC24D and CC24W Door Figure 9-11. CR24D, CR24W, CC24D and CC24W Door Return to Table of Contents...

  • Page 128: Figure 9-12. Cr24F - Column Freezer

    Column Refrigeration Service Manual 9.12 CR24F Column Freezer Figure 9-12. CR24F - Column Freezer Return to Table of Contents...

  • Page 129: Figure 9-13. Cr24R - Column Refrigerator

    Column Refrigeration Service Manual 9.13 CR24R Column Refrigerator Figure 9-13. CR24R - Column Refrigerator Return to Table of Contents...

  • Page 130: Figure 9-14. Cr24D & Cc24D - Dual-Zone Wine Column

    Column Refrigeration Service Manual 9.14 CR24D & CC24D Dual-Zone Wine Column Figure 9-14. CR24D & CC24D - Dual-Zone Wine Column Return to Table of Contents...

  • Page 131: Figure 9-15. Cr24W & Cc24W - Single-Zone Wine Column

    Column Refrigeration Service Manual 9.15 CR24W & CC24W Single-Zone Wine Column Figure 9-15. CR24W & CC24W - Single-Zone Wine Column Return to Table of Contents...

  • Page 132: Figure 9-16. Cr24W & Cc24W - Single-Zone Wine Column Shelves

    Column Refrigeration Service Manual 9.16 CR24W & CC24W Single-Zone Wine Column Shelves Figure 9-16. CR24W & CC24W - Single-Zone Wine Column Shelves Return to Table of Contents...
  • Page 133 • 8300 West Good Hope Road Milwaukee, WI 53223 • • w Toll Free 800.558.5592 Fax 414.353.7069 ww.perlick.com Form No. Z2551 Rev. C: 05/03/2019...

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