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SMC Networks AMK20 Series Operation Manual

Activated carbon filter
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Document No. AMX-OMY0038
PRODUCT NAME
Activated Carbon Filter
MODEL / Series / Product Number
AMK20-(F, N)01 ~ (F, N)02(B)(-2, 6, C, R, Z)-D
AMK30-(F, N)02 ~ (F, N)03(B)(-2, 6, R, Z)-D
AMK40-(F, N)02 ~ (F, N)04(B)(-2, 6, R, Z)-D

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Summary of Contents for SMC Networks AMK20 Series

  • Page 1 Document No. AMX-OMY0038 PRODUCT NAME Activated Carbon Filter MODEL / Series / Product Number AMK20-(F, N)01 ~ (F, N)02(B)(-2, 6, C, R, Z)-D AMK30-(F, N)02 ~ (F, N)03(B)(-2, 6, R, Z)-D AMK40-(F, N)02 ~ (F, N)04(B)(-2, 6, R, Z)-D...

  • Page 2: Table Of Contents

    Contents Page 1. Safety Instructions 2 to 7 2. Application 3. Standard specifications 4. How to order 5. Construction / Options / Replacement parts 6. Bowl assembly specifications 11 to 13 7. Assembly of Optional parts 8. Troubleshooting 9. Replacement work procedure 16 to 22 1) Element assembly (AMK20)

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Precautions for Design Warning 1) Consult SMC if no leakage is allowed due to the environment, or if the operating fluid is not air. 2) Polycarbonate resin is used for the external parts including the bowl. Organic solvents including thinner, acetone, alcohol and ethylene chloride; chemicals including sulphuric acid, nitric acid and hydrochloric acid;...
  • Page 6 5) If the air equipment is mounted on the outlet of the product, particles will be generated from the equipment and required cleanliness may not be obtained. Instead, install the air equipment at the inlet. 6) Applications in which the difference between the inlet and outlet pressure exceeds 0.1 MPa must be avoided.
  • Page 7 3) Connect piping/fittings using the recommended torque while holding the female thread side tightly. Insufficient tightening torque can cause loose piping or sealing failure. Excess tightening torque may cause damage to threads. If the female side is not held while tightening, excessive force will be applied to the bracket directly, causing breakage.
  • Page 8 5) Check for dirt in resin bowl periodically. If any dirt is seen, replace with new bowl. If removing dirt by washing the resin bowl, never use washing material other than neutral detergent. Otherwise, the bowl is damaged. 6) Replace the element before 1 year or 2000 operating hours passed from start of use as it may deteriorate the performance.

  • Page 9: Application

    2. Application This product aims at eliminating oil vapor in the air line. 3. Standard specifications Model No. AMK20 AMK30 AMK40 Port size 1/8, 1/4 1/4, 3/8 1/4，3/8, 1/2 Fluid Ambient and o fluid temperature -5 to 60 C (No freezing) Proof pressure 1.

  • Page 10: How To Order

    4. How to Order ➊ ❷ ❸ ❹ ❺ ➊ Symbol Details Body size ● ● ● ➋ Thread type ● ● ● ● ● ● ● ● ● ● ➌ Port size ● ● ● Without mounting option ● ●...

  • Page 11: Construction / Options / Replacement Parts

    5. Construction / Options / Replacement parts Note 1) Construction / Options / Replacement parts AMK30/AMK40 AMK20 ⑤ ② ① ③ ④ Replacement parts Component number Component Parts description AMK20 AMK30 AMK40 ① Element AMK24P-060AS AMK34P-060AS AMK44P-060AS ② Bowl seal C22FP-260S C32FP-260S C42FP-260S...

  • Page 12: Bowl Assembly Specifications

    6. Bowl assembly specifications 1) AMK20 bowl assembly Semi-standard symbol Semi-standard symbol: "-" （Standard） Semi-standard symbol: "C" Port Port ④ Part No. ④ Part No. thread thread type type C2SK-C-D C2SF-D-X401 C2SK-C(Z)-D C2SF(-Z)-D-X401 Appearance and Semi-standard symbol: "6C" part No. Semi-standard symbol: "6"...
  • Page 13 2) AMK30 bowl assembly Semi-standard symbol Semi-standard symbol: "-" （Standard） Port ④ Part No. thread type C3SK-D C3SK(-Z)-D Appearance and part No. Semi-standard symbol: "6" Port ④ Part No. thread type C3SK-6-D C3SK-6(Z)-D Semi-standard symbol Semi-standard symbol: "2" Port ④ Part No. thread type C3SF-2-A-X401...
  • Page 14 3) AMK40 bowl assembly Semi-standard symbol Semi-standard symbol: "-" （Standard） Port ④ Part No. thread type C4SK-D C4SK(-Z)-D Appearance and part No. Semi-standard symbol: "6" Port ④ Part No. thread type C4SK-6-D C4SK-6(Z)-D Semi-standard symbol Semi-standard symbol: "2" Port ④ Part No. thread type C4SF-2-A-X401...

  • Page 15: Assembly Of Optional Parts

    7. Assembly of Optional parts 1) Bracket 1) Mounting of bracket A Insert bracket A from the front side of the product so that the finger of the bracket A engages with Product the groove and the bottom of the body (see drawing on the left).

  • Page 16: Troubleshooting

    8 Troubleshooting Refer to [9 Replacement work procedure](P16 to 22) and 10. Disassembly Drawing](P23). Problem Page for Possible causes Countermeasure reference Category Failure As pressure drop The filter installed upstream is Replace the element. is large, fluid does clogged. Flow rate not flow.
  • Page 17 9. How to Replace the Components Warning Before replacement, make sure that no pressure remains in the equipment. After replacement, confirm that the product satisfies specific functions and no external leakage occurs before operating it. 1.1) Element disassembly [AMK20] Step 1 Step 2 Remove the joint from the product.
  • Page 18 1.2) Element assembly [AMK20] Step 1 Step 2 Aligh 2 arrow marks and 2 recessed areas of the joint. Press the element downward until the element and joint come into contact with each other completely. If they are forced to be inserted without aligning, the element will break.
  • Page 19 1) Bowl disassembly [AMK20] Step 1 Remove the bowl assembly from the product. If the bowl assembly is tightened too much to be removed, use a hook spanner until it can be loosened by hand. Body Joint Rotation ④ Bowl Assembly 2.2) Bowl assembly [AMK20] Step 2 Screw the bowl assembly into the product.
  • Page 20 3.1) Element disassembly [AMK30, AMK40] Step 1 Step 2 To remove the joint from the body, rotate for approx. Hold the element as shown below and pull upward to 30 degrees with the lock button held down. Align the remove the element assembly. mating mark of the body and joint and pull down the bowl assembly to remove it.
  • Page 21 3.2) Element assembly - assembly [AMK30, AMK40] Step 1 Step 2 Aligh 2 arrow marks and 2 recessed areas of the joint. Press the element downward until the element and joint come into contact with each other completely. If they are forced to be inserted without aligning, the element will break.
  • Page 22 4.1) Bowl disassembly [AMK30, AMK40] Step 1 To remove the bowl assembly from the product, rotate for approx. 30 degrees while the lock button is held down. Align the mating mark of the joint and bowl assembly and pull the bowl assembly down to remove it. Align the mating mark Body Mating mark of the joint...
  • Page 23 4.2) Bowl assembly [AMK30, AMK40] Step 1 Step 2 Mount the bowl assembly at the position where the mating While the lock button is held down, rotate the bowl mark of the joint and bowl assembly meet. assembly so that the lock button meets the groove degrees of the joint (approx.

  • Page 24: Exploded Drawing

    11. Disassembly Drawing 2) Exploded drawing of AMK30, AMK40 1) Exploded drawing of AMK20 Body ① Element assembly ② Bowl seal Joint ③ Bowl seal ④ Bowl assembly -23-...

  • Page 25: Dimensions

    12. Dimensions (Port size) (Port size) Standard specifications Bracket mount Model AMK20 1/8・1/4 133.9 17.5 AMK30 1/4・3/8 21.5 26.5 26.5 AMK40 1/4・3/8・1/2 212.7 25.5 35.5 38.4 35.5 12.5 semi-standard bowl Semi-standard specifications Model Metal bowl AMK20 139.1 AMK30 AMK40 212.6 -24-...
  • Page 26 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2020 SMC Corporation All Rights Reserved -25-...

This manual is also suitable for:

Amk30 seriesAmk40 seriesAmk20Amk30Amk40

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