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SMC Networks AMD30 Series Operation Manual

Micro mist separator
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Doc. no. AMX-OMX0020
PRODUCT NAME
Micro Mist Separator
MODEL / Series / Product Number
AMD30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,R,W,Z)-D

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Summary of Contents for SMC Networks AMD30 Series

  • Page 1 Doc. no. AMX-OMX0020 PRODUCT NAME Micro Mist Separator MODEL / Series / Product Number AMD30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,R,W,Z)-D...

  • Page 2: Table Of Contents

    Contents Page 1. Safety Instructions 2 to 7 2. Application 3. Standard specifications 4. How to order 5. Construction / Options / Replacement parts 6. Bowl assembly specifications 11 to 13 7. Assembly of Optional parts 8. Operation and Adjustment 15 to 16 9.

  • Page 3: Safety Instructions

    Micro Misto Separator Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Micro Misto Separator Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
  • Page 5 Design Warning 1) Consult SMC if no leakage is allowed due to the environment, or if the operating fluid is not air. 2) Polycarbonate resin is used for the external parts including the bowl. Organic solvents including synthetic fluid, chemicals including acetone, alcohol, ethylene chloride, sulphuric acid, nitrate, hydrochrolic acid, cutting oil, kerosene, gasoline, lock material of screw are harmful.
  • Page 6 5) Applications in which the difference between the inlet and outlet pressure exceeds 0.1MPa must be avoided. Or the element is broken. 6) For air blow applications, prevent airborne particles from the operating environment entering into the compressed air stream, or foreign matter may adhere to the workpiece during the air blow.
  • Page 7 3) Connect piping/fittings using the recommended torque while holding the female thread side tightly. Insufficient tightening torque can cause loose piping or sealing failure. Over tightening may break the screw. If the female side is not held while tightening, excessive force will be applied to the bracket directly, causing breakage. Recommended tightening torque　　Unit: N・m Connection thread Connection thread...
  • Page 8 5) Check for dirt in resin bowl periodically. If any dirt is seen, replace with new bowl. And if removing off the dirt by washing instead of using a replacement, never use washing material other than neutral detergent. Otherwise, the bowl is damaged. 6) Open and close drain cock by hand.

  • Page 9: Application

    2. Application This product aims at eliminating oil mist and solid foreign matter in the air line. 3. Standard specifications AMD30 AMD30 AMD30 Model Model Model Port size Port size Port size 1/4，3/8 1/4，3/8 1/4，3/8 Fluid Fluid Fluid Ambient and fluid temperatures Ambient and fluid temperatures Ambient and fluid temperatures -5 to 60...

  • Page 10: How To Order

    4. How to order AMD 30　- F 03　B - 2 - D ●Semi-standard specification ●Semi-standard specification ●Semi-standard specification Micro Mist Separator ● Micro Mist Separator ● Micro Mist Separator ● Symbol Symbol Symbol Contents Contents Contents Polycarbonate bowl Polycarbonate bowl Polycarbonate bowl Body size●...

  • Page 11: Construction / Options / Replacement Parts

    5．Construction / Options / Replacement parts Construction / Options / Replacement parts AMD30 ⑤ ② ① ③ ④ Table of replacement part Table of replacement part part number part number part part description description number number AMD30 AMD30 ① ① AMD34P-060AS AMD34P-060AS Element assembly...
  • Page 12 6．Bowl assembly specifications 1) AMD30 bowl assembly / auto drain － － Option symbol Semi-standard － symbol Semi-standard symbol: J Semi-standard symbol: J Semi-standard symbol: －(Standard) Semi-standard symbol: －(Standard) (4)part number (4)part number (4)part number (4)part number Thead type Thead type Thead type Thead type C3SF-J-A...
  • Page 13 － － Option symbol Semi-standard symbol Semi-standard symbol: 8 Semi-standard symbol: 8 Semi-standard symbol: 8J Semi-standard symbol: 8J (4)part number (4)part number (4)part number (4)part number Thead type Thead type Thead type Thead type C3LF-8J-A C3LF-8J-A C3LF-8-A C3LF-8-A C3LFF-8J-A C3LFF-8J-A Appearance C3LF-8(Z)-A C3LF-8(Z)-A...
  • Page 14 Note1) Note1) Option symbol Semi-standard － symbol Semi-standard symbol: － Semi-standard symbol: － Semi-standard symbol: 2 Semi-standard symbol: 2 (4)part number (4)part number (4)part number (4)part number Thead type Thead type Thead type Thead type AD38-2-A AD38-2-A AD38-A AD38-A AD38N-2(Z)-A AD38N-2(Z)-A AD38N(-Z)-A AD38N(-Z)-A...

  • Page 15: Assembly Of Optional Parts

    7. Assembly of Optional parts 1) Bracket Mounting of the bracket A Product Insert bracket A from the front side of the product so that the finger of the bracket A engages with the groove and the bottom of the body (see drawing on the left).

  • Page 16: Operation And Adjustment

    8．Operation and Adjustment 1) Discharging the product with drain cock ・ Pressurize the inside with air when discharging, otherwise the drain will not discharge properly. ・ Drain discharge mechanism is different depending on the bowl assembly. Check the bowl assembly and discharge the drain following the correct method below.
  • Page 17 2)Manual discharge of the auto drain ・ Pressurize the inside with air when discharging, otherwise the drain will not discharge properly. ・ To discharge the auto drain by hand, follow the procedure below. After discharging the drain, rotate the drain cock to the opposite direction by hand to close the drain valve. Use of a tool can damage the product.

  • Page 18: Troubleshooting

    9. Troubleshooting Refer to [10. Replacement work procedure](P18 to 21) and 11. Disassembly Drawing](P22). Failure Page for Possible causes Countermeasures reference Phenomenon Category As pressure 1. Clog of the element. Replace the element. drop is large, P18 to 19 fluid does not flow.

  • Page 19: Replacement Work Procedure

    10. Replacement work procedure ！ Caution Before replacement, ensure that this equipment is not pressurized. After replacement, ensure that specified function is satisfied and external leakage is not found before starting operation. 1-1) Element Replacement - disassembly [AMD30] Step 1 Step 2 To remove the joint from the body, rotate for approx.
  • Page 20 1-2) Element Replacement - Assembly [AMD30] Step 1 Step 2 Mount the element so that the arrow mark on top of the element and While the lock button is held down, mount the the joint lock button are in the position shown below. If they are body and joint where their marks meet .
  • Page 21 10. Replacement work procedure 2-1) Bowl Replacement - Disassembly [AMD30] Step 1 To remove the bowl assembly from the product, rotate for approx. 30 degrees while the lock button is held down. Align the mating mark of the joint and bowl assembly and pull the bowl assembly down to remove it.
  • Page 22 10. Replacement work procedure 2-2) Bowl Replacement - Assembly [AMD30] Step 1 Step 2 Mount the bowl assembly at the position where the While the lock button is held down, rotate the bowl mating mark of the joint and bowl assembly meet. assembly so that the lock button meets the groove of the joint (approx.

  • Page 23: Exploded Drawing

    11. Exploded Drawing 1) Exploded drawing of AMD30 AMD30 Body Element assembly Bowl seal Joint Bowl seal Bowl assembly -22- -22-...

  • Page 24: Dimensions

    12. Dimensions (Port size) Clearance for space Model Model Semi-standard Semi-standard Bracket mounting dimensions Bracket mounting dimensions AMD30 AMD30 178.1 21.5 178.1 21.5 26.5 26.5 26.5 26.5 1/4・3/8 1/4・3/8 Auto drian/semi-standard bowl Auto drian/semi-standard bowl Auto drain Auto drain Semi-standard specification Semi-standard specification Model Model...
  • Page 25 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2019 SMC Corporation All Rights Reserved...

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