SMC Networks AFF40 Series Operation Manual
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SMC Networks AFF40 Series Operation Manual

Line filter, mist separator, micro mist separator
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Document No.: AMX-OMX0018-C
PRODUCT NAME
Line filter
Mist Separator
Micro Mist Separator
MODEL / Series / Product Number
AFF20-(F,N)01～(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D
AFF30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AFF40-(F,N)02～(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AM20-(F,N)01～(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D
AM30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AM40-(F,N)02～(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AMD20-(F,N)01～(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D
AMD30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AMD40-(F,N)02～(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D

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  • Page 1 Document No.: AMX-OMX0018-C PRODUCT NAME Line filter Mist Separator Micro Mist Separator MODEL / Series / Product Number AFF20-(F,N)01～(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D AFF30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D AFF40-(F,N)02～(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D AM20-(F,N)01～(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D AM30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D AM40-(F,N)02～(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D AMD20-(F,N)01～(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D AMD30-(F,N)02～(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D AMD40-(F,N)02～(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D...

  • Page 2: Table Of Contents

    Contents Page 1. Safety Instructions 2 to 7 2. Application 3. Standard specifications 8 to 10 4. How to order 5. Construction / Options / Replacement parts 6. Bowl assembly specifications 13 to 20 6-1. Bowl assembly / auto drain for AFF,AM,AMD20 6-2.

  • Page 3: Safety Instructions

    Line filter Mist Separator Micro Mist Separator Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Line filter Mist Separator Micro Mist Separator Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing business. Use in non-manufacturing business is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 Precautions for Design Warning 1) Consult SMC if no leakage is allowed due to the environment, or if the operating fluid is not air. 2) Polycarbonate resin is used for the external parts including the bowl. Organic solvents including thinner, acetone, alcohol and ethylene chloride; chemicals including sulphuric acid, nitric acid and hydrochloric acid;...
  • Page 6 5) If the air equipment is mounted on the outlet of the product, particles will be generated from the equipment and required cleanliness may not be obtained. Instead, install the air equipment at the inlet. Caution AD27-D with auto drain may have leakage of accumulated drain during pressure exhaust (this leakage is allowed in their constructions and not considered failure).
  • Page 7 3) Connect piping/fittings using the recommended torque while holding the female thread side tightly. Insufficient tightening torque can cause loose piping or sealing failure. Excess tightening torque may cause damage to threads. If the female side is not held while tightening, excessive force will be applied to the bracket directly, causing breakage.
  • Page 8 5) Check for dirt in resin bowl periodically. If any dirt is seen, replace with new bowl. If removing dirt by washing the resin bowl, never use washing material other than neutral detergent. Otherwise, the bowl is damaged. 6) Open and close drain cock by hand. The use of tools can result in damage to the product. 7) Replace the element before 2 years passed from start of use or pressure drop (difference between the inlet pressure and outlet pressure) reaches 0.1MPa.

  • Page 9: Application

    2. Application Series Application This product aims at eliminating excess saturated water and solid foreign matter (1μm) in the air line. This product aims at eliminating oil mist and solid foreign matter(0.1μm) in the air line. This product aims at eliminating oil mist and solid foreign matter(0.01μm) in the air line.

  • Page 10: Standard Specifications

    3-2. Standard specifications(AM Series) Model No. AM20 AM30 AM40 Port size 1/8, 1/4 1/4, 3/8 1/4，3/8, 1/2 Fluid Ambient and o fluid temperature -5 to 60 C (No freezing) Proof pressure 1. 5MPa Max. operating pressure 1. 0MPa Min. operating pressure 0.05MPa Min.
  • Page 11 3-3. Standard specifications(AMD Series) Model No. AMD20 AMD30 AMD40 Port size 1/8, 1/4 1/4, 3/8 1/4，3/8, 1/2 Fluid Ambient and o fluid temperature -5 to 60 C (No freezing) Proof pressure 1. 5MPa Max. operating pressure 1. 0MPa Min. operating pressure 0.05MPa Min.

  • Page 12: How To Order

    4. How to Order ❷ Symbol Details Body size Line filter ● ● ● ➊ Filter type Mist Separator ● ● ● Micro Mist Separator ● ● ● ● ● ● ❸ Thread type ● ● ● ● ● ● ●...

  • Page 13: Construction / Options / Replacement Parts

    5. Construction / Options / Replacement parts Note 1) Construction / Options / Replacement parts AFF,AM,AMD30 / AFF,AM,AMD40 AFF,AM,AMD20 ⑤ ② ① ③ ④ Replacement parts Component number Component Parts description AFF24P-060AS AFF34P-060AS AFF44P-060AS ① Element AM24P-060AS AM34P-060AS AM44P-060AS AMD24P060AS AMD34P060AS AMD44P060AS ②...

  • Page 14: Bowl Assembly Specifications

    6. Bowl assembly specifications 1) AFF,AM,AMD20 Bowl assembly / auto drain Option symbol Semi-standard symbol Semi-standard: "-" Semi-standard: "C" （Standard） （Standard） Port Port ④ Part No. ④ Part No. thread thread type type C2SF-D C2SF-C-D C2SF(-Z)-D C2SF-C(Z)-D Appearance Semi-standard: "6" Semi-standard: "6C"...
  • Page 15 Note 1) Note 1) Option symbol Semi-standard symbol Semi-standard: "C" Semi-standard: "-" （Standard） （Standard） Port Port ④ Part No. thread ④ Part No. thread type type AD27-C-D AD27-D AD27-C(Z)-D AD27(-Z)-D Appearance Semi-standard: "6C" and part No. Semi-standard: "6C" （Standard） （Standard） Port Port ④...
  • Page 16 2) AFF,AM,AMD30 bowl assembly / auto drain Option symbol Semi-standard symbol Semi-standard: "2" Semi-standard: "-" （Standard） （Standard） Port Port ④ Part No. thread ④ Part No. thread type type C3SF-J-D C3SF-D C3SFN-J(Z)-D C3SF(-Z)-D Appearance Semi-standard: "6J" and part No. Semi-standard: "6" （Standard）...
  • Page 17 Option symbol Semi-standard symbol Semi-standard: "8J" Semi-standard: "8" （Standard） （Standard） Port Port ④ Part No. thread ④ Part No. thread type type C3LF-8J-A C3LF-8-A Appearance C3LFN-8J(Z)-A C3LF-8(Z)-A and part No. Note 1) Note 1) Option symbol Semi-standard symbol Semi-standard: "-" Semi-standard: "2"...
  • Page 18 note 1) note 1) Option symbol Semi-standard symbol Semi-standard: "-" Semi-standard: "2" （Standard） （Standard） Port Port ④ Part No. thread ④ Part No. thread type type AD38-D AD38-2-A AD38N(-Z)-D AD38N-2(Z)- Appearance Semi-standard: "6" and part No. （Standard） Port ④ Part No. thread type AD38-6-D...
  • Page 19 3) AFF,AM,AMD40 bowl assembly / auto drain Option symbol Semi-standard symbol Semi-standard: "J" Semi-standard: "-" （Standard） （Standard） Port Port ④ Part No. thread ④ Part No. thread type type C4SF-J-D C4SF-D C4SFN-J(Z)-D C4SF(-Z)-D Appearance and Semi-standard: "6J" part No. Semi-standard: "6" （Standard）...
  • Page 20 Option symbol Semi-standard symbol Semi-standard: "8J" Semi-standard: "8" （Standard） （Standard） Port Port ④ Part No. thread ④ Part No. thread type type C4LF-8J-A C4LF-8-A Appearance and part No. C4LFN-8J(Z)-A C4LF-8(Z)-A Note 1) Note 1) Option symbol Semi-standard symbol Semi-standard: "-" Semi-standard: "2"...
  • Page 21 note 1) note 1) Option symbol Semi-standard symbol Semi-standard: "-" Semi-standard: "2" （Standard） （Standard） Port Port ④ Part No. thread ④ Part No. thread type type AD48-D AD48-2-A AD48N(-Z)-D Appearance and AD48N-2(Z)-A part No. Semi-standard: "6" （Standard） Port ④ Part No. thread type AD48-6-D...

  • Page 22: Assembly Of Optional Parts

    7. Assembly of Optional parts 1) Bracket 1) Mounting of bracket A Insert bracket A from the front side of the product so that the finger of the bracket A engages with Product the groove and the bottom of the body (see drawing on the left).

  • Page 23: Auto Switch Specifications

    8. Auto Switch Specifications Auto switch model D-A93VL Applicable load Relay, PLC Load voltage 24 VDC 100 VAC Load current range and Max load 5 to 40 mA ∗3 5 to 20 mA current ∗2 ∗1 Internal circuit Contact protection circuit None Internal voltage drop 2.7 V or less...

  • Page 24: Operation And Adjustment

    9. Operation and Adjustment 1) Discharging the product with drain cock - Pressurize the inside of the air filter when discharging drain. Drain will not be discharged properly if not pressurized. - Drain discharge mechanism is different depending on the bowl assembly. Check the bowl assembly and discharge the drain following the method below.
  • Page 25 2) Manual drain discharge of the auto drain - Pressurize the inside of the air filter when discharging drain. Drain will not be discharged properly if not pressurized. - To discharge the auto drain manually, follow the procedure below. After discharging the drain, rotate the cock to the opposite direction by hand to close the drain valve.

  • Page 26: Troubleshooting

    10. Troubleshooting Refer to [11. Replacement work procedure](P26 to 32) and [12. Disassembly Drawing](P33). Problem Page for Possible causes Countermeasure reference Category Failure As pressure drop Clog of the element. Replace the element. is large, fluid does P26 to 27 Flow rate not flow.
  • Page 27 11. How to Replace the Components Warning Before replacement, make sure that no pressure remains in the equipment. After replacement, confirm that the product satisfies specific functions and no external leakage occurs before operating it. 1.1) Element disassembly [AFF,AM,AMD20] Step 1 Step 2 Remove the joint from the product.
  • Page 28 1.2) Element assembly [AFF,AM,AMD20] Step 1 Step 2 Aligh 2 arrow marks and 2 recessed areas of the joint. Press the element downward until the element and joint come into contact with each other completely. If they are forced to be inserted without aligning, the element will break.
  • Page 29 1) Bowl disassembly [AFF,AM,AMD20] Step 1 Remove the bowl assembly from the product. If the bowl assembly is tightened too much to be removed, use a hook spanner until it can be loosened by hand. Body Joint Rotation ④ Bowl Assembly 2.2) Bowl assembly [AFF20] Step 2 Screw the bowl assembly into the product.
  • Page 30 3.1) Element disassembly [AFF,AM,AMD30 / AFF,AM,AMD40] Step 1 Step 2 To remove the joint from the body, rotate for approx. Hold the element as shown below and pull upward to 30 degrees with the lock button held down. Align the remove the element assembly.
  • Page 31 3.2) Element assembly - assembly [AFF,AM,AMD30 / AFF,AM,AMD40] Step 1 Step 2 Aligh 2 arrow marks and 2 recessed areas of the joint. Press the element downward until the element and joint come into contact with each other completely. If they are forced to be inserted without aligning, the element will break.
  • Page 32 4.1) Bowl disassembly [AFF,AM,AMD30 / AFF,AM,AMD40] Step 1 To remove the bowl assembly from the product, rotate for approx. 30 degrees while the lock button is held down. Align the mating mark of the joint and bowl assembly and pull the bowl assembly down to remove it. Align the mating mark Body Mating mark of the joint...
  • Page 33 4.2) Bowl assembly [AFF,AM,AMD30 / AFF,AM,AMD40] Step 1 Step 2 Mount the bowl assembly at the position where the mating While the lock button is held down, rotate the bowl mark of the joint and bowl assembly meet. assembly so that the lock button meets the groove degrees of the joint (approx.

  • Page 34: Aff,Am,Amd20

    12. Disassembly Drawing 1) Exploded drawing of 2) Exploded drawing of AFF,AM,AMD20 AFF,AM,AMD30 / AFF,AM,AMD40 Body ① Element assembly ② Bowl seal Joint ③ Bowl seal ④ Bowl assembly -33-...

  • Page 35: Dimensions

    13. Dimensions (Port size) Semi-standard: With element service indicator Indicator Semi-standard: With clogging switch Switch Lead wire length: 3 m Maintenance space Indicator Switch Standard specifications Bracket mount mount mount Model No. AFF,AM,AMD20 1/8, 1/4 142. 3 17. 5 5. 4 8.
  • Page 36 Revision history Revision A: September 2020 Addition of the Series 20 and 40 Revision B: August 2021 Addition of the element service indicator. Revision C: September 2023 AFF,AM,AMD Series Integration 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.

This manual is also suitable for:

Aff30 seriesAff20 seriesAm20 seriesAm30 seriesAm40 seriesAmd20 series ... Show all

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