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Original User's Manual
Installation, Setup, Operation and Maintenance
Geset 125
Article number of documentation 40001136
Copyright ©, Weber Marking Systems GmbH
Weber Marking Systems GmbH
Version: 30.07.14 /ZIM
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: info@webermarking.de
40001136
http://www.webermarking.de
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Summary of Contents for Weber Geset 125
- Page 1 Original User’s Manual Installation, Setup, Operation and Maintenance Geset 125 Article number of documentation 40001136 Copyright ©, Weber Marking Systems GmbH Weber Marking Systems GmbH Version: 30.07.14 /ZIM Maarweg 33 D-53619 Rheinbreitbach E-Mail: info@webermarking.de 40001136 http://www.webermarking.de...
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Page 3: Table Of Contents
Content 40001136 Geset 125 Table of content General information ....................5 Overview ..........................5 Liability restrictions ....................... 5 Warranty provisions ......................5 Copyright ..........................5 Purpose and overview of the operating instructions ............6 How to use the operating instructions .................. 6 ... - Page 4 Content 40001136 Geset 125 Requirements at the installation site .................... 29 Placing the labeling system ......................30 Setting up the labeling system ................... 30 Connecting the labeling station ..................30 Connection to supply voltage ..................... 31 Adjustment and initial operation ............... 32 ...
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Page 5: General Information
Any and all copying, photocopying, reproduction or translation of this document or parts thereof may only be done for personal use. Without prior written approval from Weber Marking Systems GmbH, this document may not be reproduced for the sake of third parties. -
Page 6: Purpose And Overview Of The Operating Instructions
40001136 BTA Geset 125 Purpose and overview of the operating instructions These operating instructions will help you get to know the system Geset 125 and use it properly. They contain important instructions for the user on how to use the system safely and correctly. -
Page 7: Service-Hotline
Chapter 1 General information 40001136 BTA Geset 125 Service-Hotline The technical service hotline is available 24 hours a day, Monday through Friday. In emergencies, parts may be shipped as late as approximately 10:00 p.m. Tel : +49 (0)2224 - 7708 - 440... -
Page 8: Explanations Of The Terms Used
See explanations: Tamp on, tamp blow, blow on and wipe on. Approval drawing Customization of a series system is approved by the customer via a drawing of Bluhm-Weber Group. This approval drawing also includes individual performance data of the machine. Automatic mode See labeling operation Base conveyor See also “conveying system”. - Page 9 Chapter 1 General information 40001136 BTA Geset 125 Term Explanation Label size Dictates the label format: Width x length (in the direction of feed of the label liner measured in millimeters [mm]). Labeling system Dispensing system for automatically applying labels Labeling operation This is the same as automatic mode.
- Page 10 Chapter 1 General information 40001136 BTA Geset 125 Term Explanation Direct current voltage. Water trap See “Service unit“. Page 10 of 57 Version: 30.07.14...
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Page 11: Safety Regulations
Chapter 2 Safety regulations 40001136 Geset 125 Safety regulations Behavior in an emergency The operating personnel must know the location of and how to use safety equipment, alarms, first aid and rescue equipment. What to do in an emergency? ... -
Page 12: Intended Use
Chapter 2 Safety regulations 40001136 Geset 125 Intended use The operational safety of the system Geset 125 is guaranteed only if it is used as intended. Intended use consists of the following … The labeling system may only be used for automatically labeling moving and stationary products. -
Page 13: Reasonably Foreseeable Misuse
Chapter 2 Safety regulations 40001136 Geset 125 Reasonably foreseeable misuse Usage different than or going beyond that specified under "Intended use" is considered unauthorized. The operator bears sole responsibility for Damage arising from improper use. Furthermore, the manufacturer assumes no liability for such use. -
Page 14: Hazards To The Labeling System
Chapter 2 Safety regulations 40001136 Geset 125 Hazards to the labeling system Fig. 2-1: Hazards to the labeling system The example in Fig. 2-1 shows potential hazard areas of the labeling system. . Especially in the infeed and at the labeler is an increased risk of injury. -
Page 15: Safety Instructions
Chapter 2 Safety regulations 40001136 Geset 125 Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! When individuals touch parts that conduct electricity arising from malfunctions. - If possible, disconnect the power. - Only electricians may work on the switch cabinet and electrical equipment. - Page 16 Chapter 2 Safety regulations 40001136 Geset 125 Tripping hazard from connecting lines. RISK OF INJURY! Connecting lines for power, compressed air and computer and signal lines can pose a tripping hazard, causing serious injury. - Release the tension of connecting lines to the system and run them so that they do not pose a hazard.
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Page 17: Warnings On The Labeling System
Chapter 2 Safety regulations 40001136 Geset 125 Warnings on the labeling system Special hazards arising from the labeling system are identified with yellow stickers. The pictograms indicate hazards: Danger Life-threatening hazard due to electrical power Crushing hazard Entanglement hazard *²... -
Page 18: Obligations Of The Operator
Qualified personnel are operators who … have terminated a professional technical training (Electrician, Mechanist). have terminated a training at the Bluhm-Weber-Group successfully. Qualified personnel are allowed, to arrange repair- and maintenance works at the labeling station and its components according to their professional qualification. -
Page 19: Personal Protective Gear
Chapter 2 Safety regulations 40001136 Geset 125 Personal protective gear Wear the following protective gear when working on the machine: PROTECTIVE FOOTWEAR To protect against falling parts and slipping. PROTECTIVE WORK CLOTHES Protective work clothes fit snugly, tear easily, have tight-fitting sleeves and no projecting parts. -
Page 20: Protection Devices
Chapter 2 Safety regulations 40001136 Geset 125 Protection devices Operate the system only if all safety- and protection devices are completely available and functional. Check the protection devices for its function: At first operation. At regular routine test. -
Page 21: Working Places For The Operator Personnel
Chapter 2 Safety regulations 40001136 Geset 125 Working places for the operator personnel The labeling station is an automated system and does not require operation while labeling. When the labeling system is operating without any malfunction, the operator may only be in the safe area, that is, the area covered by the protective measures. -
Page 22: Specifications
Chapter 3 Specifications 40001136 Geset 125 Specifications Dimensions appr. 1750 x 1200 x 1700 mm (L x W x H in mm) Weight appr. 250 kg (without label roll) Power connection: 230 V / 50 Hz Power consumption: max. 1,5 kVA Ambient temperature: 10 - 38 °C... -
Page 23: Description Of The Labeling System
Chapter 4 Description of the labeling system 40001136 Geset 125 Description of the labeling system The labeling station is used to label cylindrical products automatically. Depending on kind and dimension of the product, different label sizes are used. Further function descriptions about machine components can be found in the chapter “Adjustment and initial operation”. -
Page 24: Complete Overview
Chapter 4 Description of the labeling system 40001136 Geset 125 Complete overview Fig. 4-1: Overview of labeling system Description ROLL CONVEYOR INFEED SIDE GUIDANCE WRAPPING UNIT SIDE ADJUSTMENT WRAPPING UNIT HEIGHT ADJUSTMENT WRAPPING UNIT LABELER HEIGHT ADJUSTMENT LABELER SIDE ADJUSTMENT LABELER... -
Page 25: Transport
Chapter 5 Transport 40001136 Geset 125 Transport Delivery The labeling station is normally delivered by a haulage contractor. Check the package for any damage. If you notice anything unusual, notify the haulage contractor immediately and note it on the delivery slip. - Page 26 Chapter 5 Transport 40001136 Geset 125 The transport will be arranged by a Technician of the Bluhm Weber Group or by authorized specialists. Remove the packaging material and the transport securing devices only at the site of use, and transport the labeling system in its original packaging to the labeling site.
- Page 27 Chapter 5 Transport 40001136 Geset 125 Instruction Use the following procedure to transport the labeling system to its site of use. Step Procedure Transport the labeling system to its site of use (within 3 m). The labeling system is precisely positioned during installation by a Technician from the Bluhm Weber Group.
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Page 28: Storage Conditions
Chapter 5 Transport 40001136 Geset 125 Storage conditions The conditions for storing a labeling system are the same as those of normal operation. For details see the chapter: "Specifications" on page 22. Instruction Store the labeling system securely as follows. -
Page 29: Installation And Initial Startup
Requirements at the installation site An enclosed and clean room. Flat, solid base. Any unevenness may not exceed 5 mm when stands from the Bluhm Weber Group are used. Sufficient bearing capacity: 1,500 kg/m². Low vibration environment. -
Page 30: Placing The Labeling System
Chapter 6 Installation and initial startup 40001136 Geset 125 Placing the labeling system The labeling station has to be adapted to the customer’s conveying system in position and height. The height of the system parts has to be ergonomically designed according to the user’s requirements. -
Page 31: Connection To Supply Voltage
Chapter 6 Installation and initial startup 40001136 Geset 125 Connection to supply voltage Requirements Power supply is installed close to or (max. 1,5 m distant) from the labeling site (s. Chapter: “Specifications“ on page 22). Main switch is in OFF/ 0-position ... -
Page 32: Adjustment And Initial Operation
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Adjustment and initial operation Safety instructions Hazards from actively controlled movements. RISK OF INJURY FROM CRUSHING! The movements of the labeling system are motor-driven by an automatic controller in automatic operation. -
Page 33: Positioning Device And Scales
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Positioning device and scales Hazard from damages caused by improper use of interlocks. Positioning equipment has interlocks (normally clamp levers) to ensure a connection that is force-fit. - Loosen all interlocks of the respective positioning device... -
Page 34: Clamp Lever For Adjustment Or Interlock
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Clamp lever for adjustment or interlock The most simple kind of adjustment is the clamping piece with clamp lever (s. Fig. 7- 1, Pos. 6). If the clamp lever can not be rotated by 360 °... -
Page 35: Adjustment And Initial Operation
Labeling system is connected to power. Triggering of the labeling system is possible by product sensor or I/O-interface. Instruction Please put the labeling system Geset 125 into operation as follows. Step Procedure If there are already exist notes of the „adjustment values“ for the product to be labeled, the values should be available. -
Page 36: Adjust Roll Conveyor
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Adjust roll conveyor The roll conveyor transports the product to be labeled from infeed passage to labeler and from labeler to outfeed passage. Information on adjustment of roll conveyor’s height The height of the roll conveyor has to be adapted to the customer-specific conveyor system or to the ergonomic requirements of the operator personnel accordingly. -
Page 37: Adjust Side Guidance
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Adjust side guidance The side guidances position the products flush with the outside edge of the roll conveyor. Information on adjustment of side guidance The side guidance at the drive side are fix and can not be adjusted during production operation. -
Page 38: Adjust Wrapping Unit
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Step Procedure Adjust the side guidance (Pos. 3, Fig. 7-5) to the required criteria (s. section above). Observe a distance of 1 - 1,5 mm to the product. (In infeed passage this distance can be adjusted larger). -
Page 39: Insert Label Roll In Labeler
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Requirements Power supply is turned off. No transportation of products. Sample product Instruction Please adjust the height of the wrapping unit as follows. Step Procedure Loosen the clamping to height adjustment (Pos. 2, Fig. 7-6) of the wrapping unit. -
Page 40: Adjust Product Light Barrier
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Adjust product light barrier One light barrier is used for detection of the product at the labeler. If a product is detected, a signal is forwarded to the controller to start the labeling process. -
Page 41: Adjust Peeler Plate
Chapter 7 Adjustment and initial operation 40001136 Geset 125 Adjust peeler plate The peeler plate of top side labeling has to be adjusted on distance and position to the product. Use the adjusting device of the labeler. Information on adjustment of peeler plate The peeler plate has to be adjusted on a distance of approx. - Page 42 Chapter 7 Adjustment and initial operation 40001136 Geset 125 Instruction Please adjust the peeler plate as follows. Step Procedure Add a product at the infeed passage of the labeling system. Entanglement hazard! Hazard from actively triggered movements. Maintain a distance from moved parts.
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Page 43: Operation
Chapter 8 Operation 40001136 Geset 125 Operation Safety instructions Hazard from actively controlled movements. CRUSHING HAZARD! Movements of the labeling station are powered automatically by the controller in automatic operation. - Maintain a distance from moving parts. Entanglement hazard by rotating elements. -
Page 44: Operator Panel
Chapter 8 Operation 40001136 Geset 125 Operator panel Fig. 8-3: Operator elements Description EMERGENCY STOP PUSHBUTTON RED BUTTON AUTOMATIC OFF GREEN ILLUMINATED BUTTON AUTOMATIC ON Turn on labeling operation The automatic operation is used to label products. . Requirements ¥... -
Page 45: Stop Labeling Operation
Chapter 8 Operation 40001136 Geset 125 Stop labeling operation Requirements ¥ Labeling system is in labeling operation (s.a.) Instruction Please stop labeling operation as follows. Step Procedure If possible, the labeling system should be run empty. Push the [AUTOMATIC OFF] –button at operator panel to stop automatic labeling operation. -
Page 46: Maintenance And Service
Chapter 9 Maintenance and service 40001136 Geset 125 Maintenance and service Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! Contact of persons with parts that became live by faults. - Before performing any work at the labeling station, disconnect it from electrical power. -
Page 47: Daily Servicing (After Appr. 8 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the daily maintenance as follows. Step Procedure Arrange the required maintenance work at the labelers (Description s. -
Page 48: Weekly Servicing (After Appr. 40 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) Lint-free cloth (*21800978) Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the weekly maintenance as follows. Step Procedure Clean surface of peeler plate and all paper guiding parts from adhesive using label remover or alcohol. -
Page 49: Cleaning Notes
Chapter 9 Maintenance and service 40001136 Geset 125 Cleaning notes REINIGUNG NACH CLEANING AFTER EACH JEDEM ROLLENWECHSEL ! ROLL CHANGE ! BESTELL-NUMMERN / ORDER NUMBERS BESTELLANNAHME ORDER PROCESSING FRIKTIONSEINHEIT / FRICTION UNIT DRUCKKOPF / PRINTHEAD TISCHDRUCKER DESKTOP PRINTER SENSOREN/ SENSORS... -
Page 50: Cleaning Of Sensors
Chapter 9 Maintenance and service 40001136 Geset 125 Cleaning of sensors Safety instructions Unintended system start RISK OF INJURY! When cleaning the light sensors and light barriers, it may be triggered an accidentally reaction of the labeling station due to approaching or touching. -
Page 51: Exchange Of Rollers
Incorrect or faulty spare parts can impair safety and cause injury or damage to the machine - Only use original spare parts or parts that are specifically ap- proved by the Bluhm Weber Group. Wiring diagram The wiring diagram is included in switch cabinet. -
Page 52: 10. Troubleshooting
Chapter 10 Troubleshooting 40001136 Geset 125 10. Troubleshooting Instructions to arrange the troubleshooting address only to trained personnel. If the service personnel is not able to remedy the failure, please contact our Service- Hotline (see page 7). Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. - Page 53 Chapter 10 Troubleshooting 40001136 Geset 125 Problem Possible cause Solution Label liner tears. Label roll is damaged. Exchange label roll. Nicks or label cutter-die damage on liner. Dents/damages at the side of the label roll. The liner width varies significantly.
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Page 54: Correcting Adjustments Based On Labeler Result
Chapter 10 Troubleshooting 40001136 Geset 125 Correcting adjustments based on labeler result Based on the labeler result you can draw conclusions from the necessary adjustments. Correct labeling If the labeling is performed correctly, the label is free from creases, ... - Page 55 Chapter 10 Troubleshooting 40001136 Geset 125 The label is beveled on the product. Fig. 10-3: Product with beveled label Correct the labeling result as follows: Step Procedure The inclination of the peeler plate may be adjusted incorrectly. Examine and correct the inclination of the peeler plate.
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Page 56: 11. Index
Chapter 11 Index 40001136 Geset 125 11. Index Access ........... 30 Maintenance list ........47 Adjustment table ........35 Means transport ........26 Automatic operation ......44 Operation outdoors ....... 12 Base Conveyor ........8 Operational safety ......... 12 Blow-On ........... 8 Operators .......... -
Page 57: 12. Ec Declaration Of Conformity
Chapter 12 EC Declaration of conformity 40001136 Geset 125 12. EC Declaration of conformity EG-KONFORMITÄTSERKLÄRUNG gemäß EG-Maschinenrichtlinie 2006/42/EG, Anhang II A EC-DECLARATION OF CONFORMITY according to EC Machinery Directive 2006/42/EC, Appendix II A DECLARATION DE CONFORMITE CE conforme à la directive machine 2006/42/CE, appendice II A...