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Original User's Manual
Installation, Setup, Operation and Maintenance
Geset 111
Article number of documentation 40001684
Copyright ©, Weber Marking Systems GmbH
Weber Marking Systems GmbH
Version: 12.05.14/ZIM
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: info@webermarking.de
40001684
http://www.webermarking.de
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Summary of Contents for Weber Geset 111
- Page 1 Original User’s Manual Installation, Setup, Operation and Maintenance Geset 111 Article number of documentation 40001684 Copyright ©, Weber Marking Systems GmbH Weber Marking Systems GmbH Version: 12.05.14/ZIM Maarweg 33 D-53619 Rheinbreitbach E-Mail: info@webermarking.de 40001684 http://www.webermarking.de...
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Page 3: Table Of Contents
Content 40001684 Geset 111 Table of content General information ....................5 Overview ..........................5 Liability restrictions ....................... 5 Warranty provisions ......................5 Copyright ..........................5 Purpose and overview of the operating instructions ............6 How to use the operating instructions .................. 6 ... - Page 4 Content 40001684 Geset 111 Setting up the labeling system ................... 29 Connecting the labeling station ..................30 Connection to supply voltage ....................... 30 Adjustment and initial operation ............... 31 Safety instructions ........................31 Adjustment and initial operation ..................31 ...
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Page 5: General Information
Any and all copying, photocopying, reproduction or translation of this document or parts thereof may only be done for personal use. Without prior written approval from Weber Marking Systems GmbH, this document may not be reproduced for the sake of third parties. -
Page 6: Purpose And Overview Of The Operating Instructions
40001684 BTA Geset 111 Purpose and overview of the operating instructions These operating instructions will help you get to know the system Geset 111 and use it properly. They contain important instructions for the user on how to use the system safely and correctly. -
Page 7: Service-Hotline
Chapter 1 General information 40001684 BTA Geset 111 Service-Hotline The technical service hotline is available 24 hours a day, Monday through Friday. In emergencies, parts may be shipped as late as approximately 10:00 p.m. Tel : +49 (0)2224 - 7708 - 440... -
Page 8: Explanations Of The Terms Used
See explanations: Tamp on, tamp blow, blow on and wipe on. Approval drawing Customization of a series system is approved by the customer via a drawing of Bluhm-Weber Group. This approval drawing also includes individual performance data of the machine. Automatic mode... - Page 9 Chapter 1 General information 40001684 BTA Geset 111 Term Explanation Label gap) Distance between two labels at the label web. The gap is detected by a (label) sensor of the applicator. Label liner Siliconized liner material where single labels stick onto.
- Page 10 Chapter 1 General information 40001684 BTA Geset 111 Term Explanation Service unit This unit consists of: A gauge for displaying the compression of the compressed air (in bar) Fast discharge valve Water trap for manually draining any...
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Page 11: Safety Regulations
Chapter 2 Safety regulations 40001684 Geset 111 Safety regulations Behavior in an emergency The operating personnel must know the location of and how to use safety equipment, alarms, first aid and rescue equipment. What to do in an emergency? ... -
Page 12: Intended Use
Chapter 2 Safety regulations 40001684 Geset 111 Intended use The operational safety of the system Geset 111 is guaranteed only if it is used as intended. Intended use consists of the following … ¥ The labeling system may only be used for automatically labeling moving and stationary products. -
Page 13: Reasonably Foreseeable Misuse
Chapter 2 Safety regulations 40001684 Geset 111 Reasonably foreseeable misuse Usage different than or going beyond that specified under "Intended use" is considered unauthorized. The operator bears sole responsibility for Damage arising from improper use. Furthermore, the manufacturer assumes no liability for such use. -
Page 14: Hazards To The Labeling System
Chapter 2 Safety regulations 40001684 Geset 111 Hazards to the labeling system Fig. 2-1: Hazards to the labeling system The example in Fig. 2-1 shows potential hazard areas of the labeling system. . Especially in the infeed and at the labeler is an increased risk of injury. -
Page 15: Safety Instructions
Chapter 2 Safety regulations 40001684 Geset 111 Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! When individuals touch parts that conduct electricity arising from malfunctions. - Only electricians may work on the switch cabinet and electrical equipment. -
Page 16: Warnings On The Labeling System
Chapter 2 Safety regulations 40001684 Geset 111 Danger of injury from corners and edges. RISK OF INJURY! Scrapes and cuts can result from sharp edges and pointed corners. Always keep the work area clean. The label web forms sharp edges. -
Page 17: Obligations Of The Operator
Qualified personnel are operators who … have terminated a professional technical training (Electrician, Mechanist). have terminated a training at the Bluhm-Weber-Group successfully. Qualified personnel are allowed, to arrange repair- and maintenance works at the labeling station and its components according to their professional qualification. - Page 18 Chapter 2 Safety regulations 40001684 Geset 111 Personal protective gear Wear the following protective gear when working on the machine: PROTECTIVE FOOTWEAR To protect against falling parts and slipping. PROTECTIVE WORK CLOTHES Protective work clothes fit snugly, tear easily, have tight-fitting sleeves and no projecting parts.
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Page 19: Protection Devices
Chapter 2 Safety regulations 40001684 Geset 111 Protection devices Operate the system only if all safety- and protection devices are completely available and functional. Check the protection devices for its function: At first operation. At regular routine test. -
Page 20: ² Safety Switch
Chapter 2 Safety regulations 40001684 Geset 111 *² Safety switch Safety switches are mounted on the protective housing and protection doors to be opened. They serve for the immediate stopping of the labeling system in case of accidentally opening of the protective housing and protection doors. Switching on the labeling system with open housing or door is not possible. -
Page 21: Specifications
Chapter 3 Specifications 40001684 Geset 111 Specifications Dimensions appr. 1450 x 1050 x 1750 mm (L x W x H in mm) Weight appr. 200 kg (without label roll) Power connection: 230 V / 50 Hz Power consumption: max. 1,5 kVA Ambient temperature: 10 - 38 °C... -
Page 22: Description Of The Labeling System
Chapter 4 Description of the labeling system 40001684 Geset 111 Description of the labeling system The labeling station is used to label square products on the top side automatically. Depending on kind and dimension of the product, different label sizes are used. -
Page 23: Complete Overview
Chapter 4 Description of the labeling system 40001684 Geset 111 Complete overview Fig. 4-1: Overview of labeling system Description BASE CONVEYOR SIDE GUIDANCE FREQUENCY CONVERTER LABELER AXIAL ADJUSTMENT LABELER HEIGHT ADJUSTMENT LABELER Page 23 of 56 Version: 12.05.14... -
Page 24: Transport
Chapter 5 Transport 40001684 Geset 111 Transport Delivery The labeling station is normally delivered by a haulage contractor. Check the package for any damage. If you notice anything unusual, notify the haulage contractor immediately and note it on the delivery slip. - Page 25 Chapter 5 Transport 40001684 Geset 111 The transport will be arranged by a Technician of the Bluhm Weber Group or by authorized specialists. Remove the packaging material and the transport securing devices only at the site of use, and transport the labeling system in its original packaging to the labeling site.
- Page 26 Chapter 5 Transport 40001684 Geset 111 Instruction Use the following procedure to transport the labeling system to its site of use. Step Procedure Transport the labeling system to its site of use (within 3 m). The labeling system is precisely positioned during installation by a Technician from the Bluhm Weber Group.
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Page 27: Storage Conditions
Chapter 5 Transport 40001684 Geset 111 Storage conditions The conditions for storing a labeling system are the same as those of normal operation. For details see the chapter: "Specifications" on page 21. Instruction Store the labeling system securely as follows. -
Page 28: Installation And Initial Startup
Requirements at the installation site An enclosed and clean room. Flat, solid base. Any unevenness may not exceed 5 mm when stands from the Bluhm Weber Group are used. Sufficient bearing capacity: 1,500 kg/m². Low vibration environment. -
Page 29: Placing The Labeling System
Chapter 6 Installation and initial startup 40001684 Geset 111 Placing the labeling system The labeling station has to be adapted to the customer’s conveying system in position and height. The height of the system parts has to be ergonomically designed according to the user’s requirements. -
Page 30: Connecting The Labeling Station
Chapter 6 Installation and initial startup 40001684 Geset 111 Connecting the labeling station The labeling station requires electricity to work. For details see the chapter: "Specifications" on page 21. Connection to supply voltage Requirements Power supply is installed close to or (max. 1,5 m distant) from the labeling site (s. -
Page 31: Adjustment And Initial Operation
Triggering of the labeling system is possible by product sensor or I/O-interface. *² Only if system has the appropriate features. Instruction Please put the labeling system Geset 111 into operation as follows. Step Procedure Adjust base conveyor (s. from page 32). -
Page 32: Adjust Base Conveyor
Chapter 7 Adjustment and initial operation 40001684 Geset 111 Adjust base conveyor The base conveyor transports the product to be labeled from infeed passage to labeler and from labeler to outfeed passage. Information on adjustment of base conveyor’s height The height of the base conveyor has to be adapted to the customer-specific conveyor system or to the ergonomic requirements of the operator personnel accordingly. - Page 33 Chapter 7 Adjustment and initial operation 40001684 Geset 111 Step Procedure Tighten again the screws. Page 33 of 56 Version: 12.05.14...
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Page 34: Adjust Side Guidance
Chapter 7 Adjustment and initial operation 40001684 Geset 111 Adjust side guidance The side guidances are used to determine the place at the conveyor where the product to be labeled should be transported to. Information on adjustment of side guidance The side guidances are adjusted by the clamping pieces. -
Page 35: Insert Label Roll In Labeler
Chapter 7 Adjustment and initial operation 40001684 Geset 111 Insert label roll in labeler Detailed information on adjustment of the labeler is described separately in provided manual! Additionally there is a threading pattern sticked on each labeler that shows the guiding of the label web. -
Page 36: Adjust Peeler Plate
Chapter 7 Adjustment and initial operation 40001684 Geset 111 Adjust peeler plate After a product change, the position of the peeler plate to the product may be adapted. Use for adjustment of peeler bar the position equipment of the labeler. Adjust then the height, the distance and the angle from peeler bar to product. - Page 37 Chapter 7 Adjustment and initial operation 40001684 Geset 111 Instruction Please adjust the peeler plate as follows. Step Procedure Add a product at the infeed passage of the labeling system. Entanglement hazard! Hazards from actively triggered movements. Keep away from moving parts.
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Page 38: Operation
Chapter 8 Operation 40001684 Geset 111 Operation Safety instructions Hazard from actively controlled movements. CRUSHING HAZARD! Movements of the labeling station are powered automatically by the controller in automatic operation. - Maintain a distance from moving parts. Danger of being pulled in by rotating elements. -
Page 39: Operator Elements
Chapter 8 Operation 40001684 Geset 111 Operator elements The operation is arranged by the operator elements at frequency converter as well as at HMI-Display (s. supplied manual of labeler). Fig. 8-2: Frequency converter No. Description Meaning On-Off-Switch Turns on and off the base conveyor. -
Page 40: Stop Labeling Operation
Chapter 8 Operation 40001684 Geset 111 Step Procedure ALPHA COMPACT.x 0000 STAND-BY stands for the version-number of the Firmware installed in the controller. In this condition, the applicator does not arrange any activity. When any button is pushed, the applicator changes to its „standard“ operating state. -
Page 41: Putting The System Out Of Service
Chapter 8 Operation 40001684 Geset 111 Putting the system out of service When turning off the system for several hours, the label web must be removed from the labeler to avoid failures at re-start. The label material running around the deflection rollers is curved which can cause problems with the operation mode. -
Page 42: Maintenance And Service
Chapter 9 Maintenance and Service 40001684 Geset 111 Maintenance and Service Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! Contact of persons with parts that became live by faults. - Before performing any work at the labeling station, disconnect it from electrical power. -
Page 43: Daily Servicing/Maintenance (After Appr. 8 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the daily maintenance/service as follows. Step Procedure Arrange the required maintenance- and service work at the labelers (Description s. -
Page 44: Weekly Servicing/Maintenance (After Appr. 40 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) Lint-free cloth (*21800978) Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the weekly maintenance as follows. Step Procedure Do not use aggressive solvents or scrubbing agents or any hard or sharp- edged objects for cleaning. -
Page 45: Cleaning Notes
Chapter 9 Maintenance and Service 40001684 Geset 111 Cleaning notes REINIGUNG NACH CLEANING AFTER EACH JEDEM ROLLENWECHSEL ! ROLL CHANGE ! BESTELL-NUMMERN / ORDER NUMBERS BESTELLANNAHME ORDER PROCESSING FRIKTIONSEINHEIT / FRICTION UNIT DRUCKKOPF / PRINTHEAD TISCHDRUCKER DESKTOP PRINTER SENSOREN/ SENSORS... -
Page 46: Cleaning Of Sensors
Chapter 9 Maintenance and Service 40001684 Geset 111 Cleaning of sensors Safety instructions Unintended system start RISK OF INJURY! When cleaning the light sensors and light barriers, it may be triggered an accidentally reaction of the labeling station due to approaching or touching - Turn off the labeling station before cleaning. -
Page 47: Check Conveyor Belts
Chapter 9 Maintenance and Service 40001684 Geset 111 Check conveyor belts Requirements ¥ Labeler is disconnected from power. ¥ No transportation of products. Instruction Please check the conveyor belts as follows. Step Procedure Remove foreign objects and much dirt, particularly in the area of the deflection- and drive rollers. - Page 48 Alcohol (*21800915) and/or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number Instruction Please clean the base conveyor as follows. Step Procedure Life hazard! When cleaning the belts and chains liquid detergent can cause short circuits.
- Page 49 Chapter 9 Maintenance and Service 40001684 Geset 111 Belt run correction of conveyor belts Fig. 9-1 Adjust base conveyor principle Description TRANSPORT DIRECTION DIRECTION WHERE THE BASE CONVEYOR RUNS ADJUSTMENT DIRECTION OF THE DEFLECTION ROLLER TO BELT RUN CORRECTION All rolls involved in belt running should be possibly parallel and exactly right-angled to conveyor axis.
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Page 50: Exchange Of Rollers
Incorrect or faulty spare parts can impair safety and cause injury or damage to the machine. - Only use original spare parts or parts that are specifically ap- proved by the Bluhm Weber Group. Wiring diagram The wiring diagram is included in switch cabinet. -
Page 51: 10. Troubleshooting
Chapter 10 Troubleshooting 40001684 Geset 111 10. Troubleshooting Instructions to arrange the troubleshooting address only to trained personnel. If the service personnel is not able to remedy the failure, please contact our Service- Hotline (see page 7). Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. - Page 52 Chapter 10 Troubleshooting 40001684 Geset 111 Problem Possible cause Solution Label liner tears. Label roll is damaged. Exchange label roll. Nicks or label cutter-die damage on liner. Dents/damages at the side of the label roll. The liner width varies significantly.
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Page 53: Correcting Adjustments Based On Labeler Result
Chapter 10 Troubleshooting 40001684 Geset 111 Correcting adjustments based on labeler result Based on the labeler result you can draw conclusions from the necessary adjustments. Correct labeling If the labeling is performed correctly, the label is free from creases, ... - Page 54 Chapter 10 Troubleshooting 40001684 Geset 111 The label is beveled on the product. Fig. 10-3: Product with beveled label Correct the labeling result as follows: Step Procedure The inclination of the peeler plate may be adjusted incorrectly. Examine and correct the inclination of the peeler plate.
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Page 55: 11. Index
Chapter 11 Index 40001684 Geset 111 11. Index Access ........... 29 Maintenance instructions ...... 43 Adjustment table ........31 Maintenance list ........43 Base conveyor ........8, 32 Means transport ........25 Belt tension ..........48 Operation outdoors ....... 12 Blow-On ........... -
Page 56: 12. Ec Declaration Of Conformity
Chapter 12 EC Declaration of conformity 40001684 Geset 111 12. EC Declaration of conformity EG-KONFORMITÄTSERKLÄRUNG gemäß EG-Maschinenrichtlinie 2006/42/EG, Anhang II A EC-DECLARATION OF CONFORMITY according to EC Machinery Directive 2006/42/EC, Appendix II A DECLARATION DE CONFORMITE CE conforme à la directive machine 2006/42/CE, appendice II A...