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Original User's Manual
Installation, Setup, Operation and Maintenance
Geset 112
Article number of documentation 40002111
Copyright ©, Weber Marking Systems GmbH
Weber Marking Systems GmbH
Version: 21.07.14 /ZIM
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: info@webermarking.de
40002111
http://www.webermarking.de
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Summary of Contents for Weber Geset 112
- Page 1 Original User’s Manual Installation, Setup, Operation and Maintenance Geset 112 Article number of documentation 40002111 Copyright ©, Weber Marking Systems GmbH Weber Marking Systems GmbH Version: 21.07.14 /ZIM Maarweg 33 D-53619 Rheinbreitbach E-Mail: info@webermarking.de 40002111 http://www.webermarking.de...
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Page 3: Table Of Contents
Content 40002111 Geset 112 Table of content General information ....................5 Overview ..........................5 Liability restrictions ....................... 5 Warranty provisions ......................5 Copyright ..........................5 Purpose and overview of the operating instructions ............6 How to use the operating instructions .................. 6 ... - Page 4 Content 40002111 Geset 112 Setting up the labeling system ................... 29 Connecting the labeling station ..................30 Connection to supply voltage ....................... 30 Adjustment and initial operation ............... 31 Safety instructions ........................31 Adjustment and initial operation ..................31 ...
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Page 5: General Information
Any and all copying, photocopying, reproduction or translation of this document or parts thereof may only be done for personal use. Without prior written approval from Weber Marking Systems GmbH, this document may not be reproduced for the sake of third parties. -
Page 6: Purpose And Overview Of The Operating Instructions
40002111 BTA Geset 112 Purpose and overview of the operating instructions These operating instructions will help you get to know the system Geset 112 and use it properly. They contain important instructions for the user on how to use the system safely and correctly. -
Page 7: Service-Hotline
Chapter 1 General information 40002111 BTA Geset 112 Service-Hotline The technical service hotline is available 24 hours a day, Monday through Friday. In emergencies, parts may be shipped as late as approximately 10:00 p.m. Tel : +49 (0)2224 - 7708 - 440... -
Page 8: Explanations Of The Terms Used
See explanations: Tamp on, tamp blow, blow on and wipe on. Approval drawing Customization of a series system is approved by the customer via a drawing of Bluhm-Weber Group. This approval drawing also includes individual performance data of the machine. Automatic mode See labeling operation Base conveyor See also “conveying system”. - Page 9 Chapter 1 General information 40002111 BTA Geset 112 Term Explanation Label sensor An optical sensor that determines the gap between the labels Label size Dictates the label format: Width x length (in the direction of feed of the label liner measured in millimeters [mm]).
- Page 10 Chapter 1 General information 40002111 BTA Geset 112 Term Explanation Alternating voltage Direct current voltage. Water trap See “Service unit“. Page 10 of 53 Version: 21.07.14...
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Page 11: Safety Regulations
Chapter 2 Safety regulations 40002111 Geset 112 Safety regulations Behavior in an emergency The operating personnel must know the location of and how to use safety equipment, alarms, first aid and rescue equipment. What to do in an emergency? ... -
Page 12: Intended Use
Chapter 2 Safety regulations 40002111 Geset 112 Intended use The operational safety of the system Geset 112 is guaranteed only if it is used as intended. Intended use consists of the following … The labeling system may only be used for automatically labeling moving and stationary products. -
Page 13: Reasonably Foreseeable Misuse
Chapter 2 Safety regulations 40002111 Geset 112 Reasonably foreseeable misuse Usage different than or going beyond that specified under "Intended use" is considered unauthorized. The operator bears sole responsibility for Damage arising from improper use. Furthermore, the manufacturer assumes no liability for such use. -
Page 14: Hazards To The Labeling System
Chapter 2 Safety regulations 40002111 Geset 112 Hazards to the labeling system Fig. 2-1: Hazards to the labeling system The example in Fig. 2-1 shows potential hazard areas of the labeling system. Especially in the infeed and at the labeler is an increased risk of injury. -
Page 15: Safety Instructions
Chapter 2 Safety regulations 40002111 Geset 112 Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! When individuals touch parts that conduct electricity arising from malfunctions. - Only electricians may work on the switch cabinet and electrical equipment. -
Page 16: Warnings On The Labeling System
Chapter 2 Safety regulations 40002111 Geset 112 Danger of injury from corners and edges RISK OF INJURY! Scrapes and cuts can result from sharp edges and pointed corners. Always keep the work area clean. The label web forms sharp edges. -
Page 17: Obligations Of The Operator
Qualified personnel are operators who … have terminated a professional technical training (Electrician, Mechanist). have terminated a training at the Bluhm-Weber-Group successfully. Qualified personnel are allowed, to arrange repair- and maintenance works at the labeling station and its components according to their professional qualification. - Page 18 Chapter 2 Safety regulations 40002111 Geset 112 Personal protective gear Wear the following protective gear when working on the machine: PROTECTIVE FOOTWEAR To protect against falling parts and slipping. PROTECTIVE WORK CLOTHES Protective work clothes fit snugly, tear easily, have tight-fitting sleeves and no projecting parts.
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Page 19: Protection Devices
Chapter 2 Safety regulations 40002111 Geset 112 Protection devices Operate the system only if all safety- and protection devices are completely available and functional. Check the protection devices for its function: At first operation. At regular routine test. -
Page 20: ² Safety Switch
Chapter 2 Safety regulations 40002111 Geset 112 *² Safety switch Safety switches are mounted on the protective housing and protection doors to be opened. They serve for the immediate stopping of the labeling system in case of accidentally opening of the protective housing and protection doors. Switching on the labeling system with open housing or door is not possible. -
Page 21: Specifications
Chapter 3 Specifications 40002111 Geset 112 Specifications Dimensions: appr. 1300 x 830 x 1700 mm (L x W x H in mm) Weight: appr. 200 kg (without label roll) Power connection: 230 V / 50 Hz Power consumption: max. 1,5 kVA Ambient temperature: 10 - 38 °C... -
Page 22: Description Of The Labeling System
Chapter 4 Description of the labeling system 40002111 Geset 112 Description of the labeling system The labeling station is used to label square products on bottom side automatically. Depending on kind and dimension of the product, different label sizes are used. -
Page 23: Complete Overview
Chapter 4 Description of the labeling system 40002111 Geset 112 Complete overview Fig. 4-1: Overview of labeling system Description BASE CONVEYOR SIDE GUIDANCE SWITCH CABINET LABELER AXIAL ADJUSTMENT LABELER EMERGENCY-STOP PUSHBUTTON Page 23 of 53 Version: 21.07.14... -
Page 24: Transport
Chapter 5 Transport 40002111 Geset 112 Transport Delivery The labeling station is normally delivered by a haulage contractor. Check the package for any damage. If you notice anything unusual, notify the haulage contractor immediately and note it on the delivery slip. - Page 25 Chapter 5 Transport 40002111 Geset 112 The transport will be arranged by a Technician of the Bluhm Weber Group or by authorized specialists. Remove the packaging material and the transport securing devices only at the site of use, and transport the labeling system in its original packaging to the labeling site.
- Page 26 Chapter 5 Transport 40002111 Geset 112 Instruction Use the following procedure to transport the labeling system to its site of use. Step Procedure Transport the labeling system to its site of use (within 3 m). The labeling system is precisely positioned during installation by a Technician from the Bluhm Weber Group.
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Page 27: Storage Conditions
Chapter 5 Transport 40002111 Geset 112 Storage conditions The conditions for storing a labeling system are the same as those of normal operation. For details see the chapter: "Specifications" on page 21. Instruction Store the labeling system securely as follows. -
Page 28: Installation And Initial Startup
Requirements at the installation site An enclosed and clean room. Flat, solid base. Any unevenness may not exceed 5 mm when stands from the Bluhm Weber Group are used. Sufficient bearing capacity: 1,500 kg/m². Low vibration environment. -
Page 29: Placing The Labeling System
Chapter 6 Installation and initial startup 40002111 Geset 112 Placing the labeling system The labeling station has to be adapted to the customer’s conveying system in position and height. The height of the system parts has to be ergonomically designed according to the user’s requirements. -
Page 30: Connecting The Labeling Station
Chapter 6 Installation and initial startup 40002111 Geset 112 Connecting the labeling station The labeling station requires electricity to work. For details see the chapter: "Specifications" on page 21. Connection to supply voltage Requirements Power supply is installed close to or (max. 1,5 m distant) from the labeling site (s. -
Page 31: Adjustment And Initial Operation
I/O-interface. *² Only if system has the appropriate features Instruction Please put the labeling system Geset 112 into operation as follows. Step Procedure Adjust base conveyor (s. from page 32). -
Page 32: Adjust Base Conveyor
Chapter 7 Adjustment and initial operation 40002111 Geset 112 Adjust base conveyor The base conveyor transports the product to be labeled from infeed passage to labeler and from labeler to outfeed passage. Information on adjustment of base conveyor’s height The height of the base conveyor has to be adapted to the customer-specific conveyor system or to the ergonomic requirements of the operator personnel accordingly. -
Page 33: Adjust Side Guidance
Chapter 7 Adjustment and initial operation 40002111 Geset 112 Adjust side guidance The side guidances are used to determine the place at the conveyor where the product to be labeled should be transported to. For side labeling, the adjustment is generally centered to the base conveyor. -
Page 34: Insert Label Roll In Labeler
Chapter 7 Adjustment and initial operation 40002111 Geset 112 Insert label roll in labeler Detailed information on adjustment of the labeler is described separately in provided manual! Additionally there is a threading pattern sticked on each labeler that shows the guiding of the label web. -
Page 35: Adjust Peeler Plate
Chapter 7 Adjustment and initial operation 40002111 Geset 112 Adjust peeler plate The distance between peeler bar and bottom side of product (conveyor belt) is given constructively. Information on adjustment of peeler plate The required label position on the product is adjusted via lateral adjustment of the labeler. -
Page 36: Operation
Chapter 8 Operation 40002111 Geset 112 Operation Safety instructions Hazard from actively controlled movements. CRUSHING HAZARD! Movements of the labeling station are powered automatically by the controller in automatic operation. - Maintain a distance from moving parts. Entanglement hazard by rotating elements. -
Page 37: Control Element
Chapter 8 Operation 40002111 Geset 112 Control element The control elements are located at the switch cabinet . Fig. 8-3: Control elements No. Description Specification Main switch Switches on and off the labeler. White illuminated button Switches on the base conveyor. -
Page 38: Stop Labeling Operation
Chapter 8 Operation 40002111 Geset 112 Stop labeling operation Requirements ¥ Labeling system is in labeling operation (s.b.) Instruction Please stop labeling operation as follows. Step Procedure If possible, the labeling system should be run empty. Push the [OFF]-button at the switch cabinet to stop automatic labeling operation. -
Page 39: Maintenance And Service
Chapter 9 Maintenance and service 40002111 Geset 112 Maintenance and service Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! Contact of persons with parts that became live by faults. - Before performing any work at the labeling station, disconnect it from electrical power. -
Page 40: Daily Servicing/Maintenance (After Appr. 8 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the daily maintenance/service as follows. Step Procedure Arrange the required maintenance/service work at the labelers (Description s. -
Page 41: Weekly Servicing/Maintenance (After Appr. 40 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) Lint-free cloth (*21800978) Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the weekly maintenance/service as follows. Step Procedure Do not use any aggressive solvents or abrasive agents for cleaning or any hard or sharp-edged objects. -
Page 42: Cleaning Notes
Chapter 9 Maintenance and service 40002111 Geset 112 Cleaning notes REINIGUNG NACH CLEANING AFTER EACH JEDEM ROLLENWECHSEL ! ROLL CHANGE ! BESTELL-NUMMERN / ORDER NUMBERS BESTELLANNAHME ORDER PROCESSING FRIKTIONSEINHEIT / FRICTION UNIT DRUCKKOPF / PRINTHEAD TISCHDRUCKER DESKTOP PRINTER SENSOREN/ SENSORS... -
Page 43: Cleaning Of Sensors
Chapter 9 Maintenance and service 40002111 Geset 112 Cleaning of sensors Safety instructions Unintended system start RISK OF INJURY! When cleaning the light sensors and light barriers, it may be triggered an accidentally reaction of the labeling station due to approaching or touching. -
Page 44: Check Conveyor Belts
Chapter 9 Maintenance and service 40002111 Geset 112 Check conveyor belts Requirements ¥ Labeler is without electrical power. ¥ No transportation of products. Instruction Please check the conveyor belts as follows. Step Procedure Remove foreign objects and much dirt, particularly in the area of the deflection- and drive rollers. - Page 45 Alcohol (*21800915) and/or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please clean the base conveyor as follows. Step Procedure Life hazard! When cleaning the belts and chains liquid detergent can cause short circuits.
- Page 46 Chapter 9 Maintenance and service 40002111 Geset 112 Belt run correction of conveyor belts Fig. 9-1 Adjust base conveyor principle Description TRANSPORT DIRECTION DIRECTION WHERE THE BASE CONVEYOR RUNS ADJUSTMENT DIRECTION OF THE DEFLECTION ROLLER TO BELT RUN CORRECTION All rolls involved in belt running should be possibly parallel and exactly right-angled to conveyor axis.
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Page 47: Exchange Of Rollers
Incorrect or faulty spare parts can impair safety and cause injury or damage to the machine - Only use original spare parts or parts that are specifically ap- proved by the Bluhm Weber Group. Wiring diagram The wiring diagram is included in switch cabinet. -
Page 48: 10. Troubleshooting
Chapter 10 Troubleshooting 40002111 Geset 112 10. Troubleshooting Instructions to arrange the troubleshooting address only to trained personnel. If the service personnel is not able to remedy the failure, please contact our Service- Hotline (see page 7). Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. - Page 49 Chapter 10 Troubleshooting 40002111 Geset 112 Problem Possible cause Solution Label liner tears. Label roll is damaged. Exchange label roll. Nicks or label cutter-die damage on liner. Dents/damages at the side of the label roll. The liner width varies significantly.
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Page 50: Correcting Adjustments Based On Labeler Result
Chapter 10 Troubleshooting 40002111 Geset 112 Correcting adjustments based on labeler result Based on the labeler result you can draw conclusions from the necessary adjustments. Correct labeling If the labeling is performed correctly, the label is free from creases, ... - Page 51 Chapter 10 Troubleshooting 40002111 Geset 112 The label is beveled on the product. Fig. 10-3: Product with beveled label Correct the labeling result as follows: Step Procedure The inclination of the peeler plate may be adjusted incorrectly. Examine and correct the inclination of the peeler plate.
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Page 52: 11. Index
Chapter 11 Index 40002111 Geset 112 11. Index Access ........... 29 Label sensor ..........9 Adjustment table ........31 Lateral adjustment ........ 35 Automatic operation ......37 Light barrier ........... 34 Base conveyor ........8, 32 Low label ..........9 Belt tension .......... -
Page 53: 12. Ec Declaration Of Conformity
Chapter 12 EC Declaration of conformity 40002111 Geset 112 12. EC Declaration of conformity EG-KONFORMITÄTSERKLÄRUNG gemäß EG-Maschinenrichtlinie 2006/42/EG, Anhang II A EC-DECLARATION OF CONFORMITY according to EC Machinery Directive 2006/42/EC, Appendix II A DECLARATION DE CONFORMITE CE conforme à la directive machine 2006/42/CE, appendice II A...