Battery Warning Light; Pin 9 Diode - Club Car DS Villager 4 Maintenance And Service Manual Supplement

ELECTRICAL COMPONENTS

BATTERY WARNING LIGHT

See General Warning, Section 10, Page 10-1.
Testing the Battery Warning Light
See Test Procedure 18, Section 11, Page 11-40.
Battery Warning Light Removal
1. Disconnect the batteries and discharge the controller. See Disconnecting The Batteries on page 10-3.
2. Remove center dash. See step 2 of Key Switch Removal on page 13-1.
3. Disconnect the brown wire at the quick disconnect terminal and remove the orange/white wire from the
key switch.
4. Press the two retaining tabs (11) and remove the light from the center dash (Figure 13-13, Page 13-15).
Battery Warning Light Installation
1. Install in reverse order of removal.
2. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CC P/N 1014305) to minimize corrosion.
Battery Warning Light, Continued:

PIN 9 DIODE

See General Warning, Section 10, Page 10-1.
Testing the Pin 9 Diode
See Test Procedure 9F, Section 11, Page 11-32.
If the pin 9 diode has failed open, it should be removed from the harness. Instead of replacing the diode with
a new one, Club Car recommends installing an IQ Main Dropout Harness (CC P/N 102355201) between the
Tow/Run switch and the wire harness.
Figure 13-13 Battery Warning Light
2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement
Battery Warning Light
11
Page 13-15
13