Forward/Reverse Rocker Switch - Club Car DS Villager 4 Maintenance And Service Manual Supplement

ELECTRICAL COMPONENTS
2. Refer to the wiring diagram to connect the wires to the key switch terminals and tighten the terminal
screws to 7 in-lb (0.8 N·m). See Wiring Diagrams, Section 11, Page 11-2. Coat the terminals with Bat-
tery Terminal Protector Spray (CC P/N 1014305).
3. Install center dash by reversing removal procedure. Make sure key switch terminals (7) do not touch
frame and that the center dash panel is properly seated and snapped into place (Figure 13-2,
Page 13-2).
4. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CC P/N 1014305) to minimize corrosion.

FORWARD/REVERSE ROCKER SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Forward/Reverse Rocker Switch
See Test Procedure 15, Section 11, Page 11-38.
Forward/Reverse Rocker Switch Removal
1. Disconnect the batteries and discharge the controller. See Disconnecting The Batteries on page 10-3.
2. Vehicles with Forward/Reverse rocker switch housings mounted on the body below the seat:
2.1. DS Villager 4: Remove two screws (3) that hold Forward/Reverse rocker switch housing (2) to body
(Figure 13-4, Page 13-5).
3. Vehicles with Forward/Reverse rocker switch mounted on the dash panel:
3.1. Remove the center dash panel (Figure 13-1, Page 13-1).
3.1.1. Remove the plastic cap (1) covering the mounting screw (2) on each side of the center
dash panel (3) (Figure 13-1, Page 13-1).
3.1.2. Loosen, but do not remove, the screw (2) on each side of the center dash panel (3).
3.1.3. Insert screwdriver at the top center of the dash between dash and cowl brace. Gently pry
center dash out slightly from under edge of cowl brace
3.1.4. Pull center dash out from the frame and, if necessary, disconnect the wires from the elec-
trical components mounted on the dash panel. Do not allow wires to touch. See following
NOTE.
NOTE: Take care to prevent key switch terminals and wires from touching the metal frame around the
dash. (Figure 13-1, Page 13-1).
4. Remove the 18-gauge brown, orange, and blue wires from the Forward/Reverse rocker switch.
5. Press the locking tabs (11) on each end of switch and push switch out of case.
Forward/Reverse Rocker Switch Installation
1. Press the locking tabs (11) on each end of the rocker switch and push switch into Forward/Reverse
rocker switch housing (or dash panel) (Figure 13-4, Page 13-5) (Figure 13-5, Page 13-5).
2. Connect the 18-gauge brown, orange, and blue wires to the rocker switch exactly as shown in the wiring
diagram. See Wiring Diagrams, Section 11, Page 11-2.
3. Vehicles with Forward/Reverse rocker switch housings mounted on body below seat:
3.1. DS Villager 4: Install two screws (3) that hold Forward/Reverse rocker switch housing (2) to body.
Tighten to 20 in-lb (2.3 N·m) (Figure 13-4, Page 13-5).
2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement
Forward/Reverse Rocker Switch
Page 13-3
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