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Club Car Carryall I 2000 Owner's Manual

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  • Page 1 Carryall I Carryall II Carryall VI lectric 2000 ehicles Owner’ s Manual...
  • Page 3 No other warranties, express or implied, are contained herein. Please com- plete and return the warranty registration card included in this manual. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 FOREWORD Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your investment and ensure that your Carryall vehicle(s) provides years of reliable, superior performance by filling out and returning your Warranty Registration Card (located between the last page and back cover of this manual), and by reading and following the maintenance instructions in this manual.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Safety Details ..............General Warnings .
  • Page 7 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 8: Safety Details

    If any of the operation or warning decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. DANGER •...

  • Page 9: General Warnings

    General Warnings GENERAL WARNINGS The safety procedures listed must be followed whenever the vehicle is being operated, repaired, or serviced. Other specific warnings appear throughout this manual and on the vehicle. DANGER • BATTERY VAPORS – FLAMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND FLAMES AWAY FROM THE AREA OF THE VEHICLE.

  • Page 10: Vehicle Feature Identification-Carryall I And Carryall Ii

    Vehicle Feature Identification CARRYALL I AND CARRYALL II OPERATING INSTRUCTIONS WARNING • Read Owner's Manual and safety warnings located on dash panel prior to driving. READ AND FOLLOW THESE WARNINGS AND THE OPERATING • Study and understand controls. INSTRUCTIONS BEFORE USING VEHICLE. FAILURE TO DO SO CAN •...
  • Page 11 Vehicle Feature Identification CARRYALL I AND CARRYALL II DANGER / POISON FLUSH EYES SULFURIC IMMEDIATELY WITH WATER ACID SHIELD • SPARKS CAN CAUSE EYES • FLAMES MEDICAL BLINDNESS OR EXPLOSIVE • SMOKING HELP GASES SEVERE BURNS CAN CAUSE FAST BLINDNESS OR INJURY KEEP OUT OF THE REACH OF CHILDREN –...

  • Page 12: Vehicle Feature Identification-Carryall Vi

    Vehicle Feature Identification CARRYALL VI WARNING READ AND FOLLOW THESE WARNINGS AND THE OPERATING INSTRUCTIONS BEFORE USING VEHICLE. FAILURE TO DO SO CAN CAUSE SEVERE INJURY OR DEATH. Operation from driver side by authorized persons only • and only in designated areas - not on public roads. DO NOT start vehicle until all occupants (two (2) per seat •...
  • Page 13 Vehicle Feature Identification CARRYALL VI OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. • Make sure wheels are turned in desired direction. • Turn key to “ON” position and be sure nothing is in your path. •...

  • Page 14: General Information

    Figure 2 Serial Number PRE-OPERATION CHECKLIST All Carryall vehicle(s) are thoroughly inspected and adjusted at the factory, and by a Club Car dealer. However, upon arrival of your new Carryall vehicle(s), you should become familiar with its controls and operation, and carefully inspect each vehicle to be satisfied that it is in proper working condition before accepting delivery.

  • Page 15: Controls

    After you have familiarized yourself with the vehicle’s controls and have read and understood the driving instructions, take the vehicle for a test drive. Use the following checklist as a guide to inspect your new vehi- cle. Any problems should be corrected only by a Club Car dealer or a trained technician. All vehicles •...
  • Page 16 Rotate the handle towards the driver, F (forward), to operate the vehicle in the FORWARD direction, or towards the passenger, R (reverse), to operate vehicle in REVERSE. When the handle is in the straight up, or N (neutral) position, vehicle will not operate. Club Car vehicles operate at reduced speed in REVERSE. ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 5, Page 10).
  • Page 17 30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distribu- tor/dealer check the vehicle for a possible battery or electrical system problem.

  • Page 18: Driving Instructions

    (see PowerDrive Charger Owner’s Manual). This indicates an abnormal charge cycle. The charger and batteries should be checked by your Club Car distributor/dealer. • The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals during a charge cycle (DC plug is still connected) if AC power to the charger is interrupted.
  • Page 19 Driving Instructions WARNING • FOR NIGHT USE, THE VEHICLE MUST BE EQUIPPED WITH HEADLIGHTS, TAILLIGHTS, AND REFLECTORS. • STOP THE VEHICLE BEFORE SHIFTING THE FORWARD/REVERSE HANDLE. FAILURE TO DO SO MAY RESULT IN INJURY TO INATTENTIVE PASSENGERS AND (OR) DAMAGE TO THE VEHICLE.

  • Page 20: Bed Latch

    Bed Latch PARKING AND LEAVING THE VEHICLE 1. After stopping vehicle, firmly depress park brake pedal until it locks. This will prevent vehicle from rolling. 2. Turn the key switch to OFF and place the shift handle in the NEUTRAL position. Remove the key when the vehicle is not in use.

  • Page 21: Loading And Unloading

    Loading and Unloading DANGER • USE CAUTION WHEN WORKING UNDER BED. BE SURE PROP ROD IS SECURE. OTHERWISE THE BED WILL FALL, RESULTING IN SEVERE PERSONAL INJURY OR DEATH. WARNING • DO NOT DISENGAGE PROP ROD UNTIL ALL PERSONS ARE CLEAR OF CARGO BED AREA. •...

  • Page 22: Towing With The Vehicle

    Towing with the Vehicle WARNING • DO NOT EXCEED THE RATED CAPACITY OF THE VEHICLE. RATED CAPACITY IS FOR LEVEL SURFACES ONLY. • OVERLOADING CAN AFFECT VEHICLE HANDLING OR CAUSE COMPONENT FAILURE, RESULTING IN LOSS OF CONTROL OF VEHICLE AND POSSIBLE SEVERE PERSONAL INJURY. •...

  • Page 23: Transporting On A Trailer

    Transporting on a Trailer TRANSPORTING ON A TRAILER Because towing another Club Car vehicle or trailer can have adverse effects on vehicle handling, be espe- cially cautious when towing with a Carryall vehicle. Total vehicle capacity, including the tow vehicle load rating and the gross weight of the vehicle with a trailer being towed should not exceed 800 lb.

  • Page 24: Maintenance

    This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact a local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. WARNING •...

  • Page 25: Daily Pre-Operation Safety Checklist

    Daily Pre-Operation Safety Checklist WARNING • BE SURE ALL PERSONS ARE CLEAR OF THE VEHICLE WHEN LIFTING A CARGO BED EQUIPPED WITH A TAILGATE RAMP. • DO NOT REMOVE PROP ROD OR CLOSE BED UNTIL ALL PERSONS ARE CLEAR OF THE BED AREA.

  • Page 26: Periodic Lubrication Schedule

    REGULAR INTERVAL SERVICE PLACE RECOMMENDED LUBRICANT Brake Pedal shaft bearings Dry Moly Lube - Club Car Part No. 1012151 Brake Linkage and Pivots Dry Moly Lube - Club Car Part No. 1012151 Semiannually by Owner Accelerator push rod pivots and mounts Dry Moly Lube - Club Car Part No.
  • Page 27 Periodic Lubrication Schedule CARRYALL I ELECTRIC VEHICLE LUBRICATION POINTS (VEHICLE WITH MULTI-STEP (WIPER SWITCH) POTENTIOMETER) FLOORBOARD Figure 11 Vehicle Lubrication Points CARRYALL II AND VI ELECTRIC VEHICLE LUBRICATION POINTS (VEHICLES WITH CONTINUOUSLY VARIABLE POTENTIOMETER AND FOUR-WHEEL BRAKE SYETEMS) FLOORBOARD Figure 12 Vehicle Lubrication Points 2000 Carryall Electric Vehicle Owner’s Manual...

  • Page 28: Vehicle Capacities

    Solid State controller vehicle, it is necessary to understand the electrical circuitry and the func- tions of all components in the system. Therefore, if any repair or servicing needs to be performed, we recom- mend that it be performed by an authorized Club Car distributor/dealer using Club Car OEM parts. BATTERIES Read DANGER and WARNING on page 3.
  • Page 29 Batteries WARNING • WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE. • USE INSULATE TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL CONNECTIONS. CAUTION • ON ALL VEHICLES, TURN OFF ALL ACCESSORIES BEFORE CHARGING BATTERIES. NOTE • RECYCLE OR DISPOSE OF DISCARDED BATTERIES IN ACCORDANCE WITH LOCAL, STATE, AND FEDERAL REGULATIONS.

  • Page 30: Battery Charger

    LOCATED AT THE HIGHEST POINT OF THE ROOF. CONTACT A LOCAL HVAC ENGINEER. WARNING • ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THE CHARGER. CONTACT A CLUB CAR DISTRIBUTOR/DEALER. • EACH CHARGER SHOULD HAVE ITS OWN DEDICATED 15 OR 20 AMPERE SEPARATELY PROTECTED (CIRCUIT BREAKER OF FUSE) SINGLE PHASE BRANCH CIRCUIT, IN ACCORDANCE WITH ALL APPLICABLE ELECTRICAL CODES FOR THE LOCATION.
  • Page 31 Battery Charger WARNING • AN EXTENSION CORD OR ELECTRICAL OUTLET MUST ACCEPT A THREE-PRONG PLUG. EXTENSION CORD SHOULD BE A THREE-WIRE NO. 12 AWG AND BE AS SHORT AS POSSIBLE. THE USE OF IMPROPER EXTENSION CORD COULD RESULT IN FIRE OR AN ELECTRICAL SHOCK. •...
  • Page 32 The control circuit lockout remains activated until the charger plug is disconnected from the vehicle. Because of these unique features, only PowerDrive System 48 vehicles are compatible with the Power- Drive Charger. Other Club Car models or vehicles made by other manufacturers are not compatible. 26 2000 Carryall Electric Vehicle Owner’s Manual...
  • Page 33 Batteries should be put on charge even if they have been used for only a short time, i.e., 10 minutes. The charger is automatic and will turn off when batteries are fully charged. If the charger does not seem to be operating properly, or if the batteries seem weak, contact a local Club Car distributor/dealer. PLUG AND RECEPTACLE Carryall I and Carryall II Vehicles: The charger DC cord and plug are wear items and must be replaced when worn or damaged.

  • Page 34: Accessories

    In the event a vehicle is bought used from another individual or from a distributor/dealer, we strongly urge the new owner to reregister the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O. Box 204658, Augusta.

  • Page 35: Vehicle Specifications

    Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS Carryall I Carryall II Carryall VI PowerDrive Sys- PowerDrive Sys- PowerDrive Sys- POWER SOURCE tem 48 Electric tem 48 Electric tem 48 Electric Drive Motor: Direct drive, 48 volts DC, series wound, 3.1 hp. • •...
  • Page 36 Vehicle Specifications SPECIFICATIONS Carryall I Carryall II Carryall VI 17 ft. 6 in. 20 ft. 8 in. 24 ft. 8 in. Curb Clearance Circle (diameter) (533 cm) (630 cm) (752 cm) 101 in. 120 in. 144 in. Turning Radius per SAE J 695 (257 cm) (305 cm) (366 cm)
  • Page 37 This limited warranty covers materials, workmanship and repair labor cost as to those items specifically listed above for the periods specified. Such repair labor shall be performed only by CLUB CAR, its authorized deal- ers, or a service agency approved by CLUB CAR.
  • Page 38 Repair shall mean remedying a defect in the VEHICLE or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the VEHI- CLE, it may provide factory reconditioned parts or components. All parts and components replaced under warranty shall become the property of CLUB CAR.
  • Page 39 LIMITED WARRANTY EXCLUSIONS Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its golf car. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric car owner’s manual, the...
  • Page 40 CLUB CAR at its facility in Augusta, Georgia, or by an authorized distributor/dealer. Purchaser shall be responsible for all freight costs to and from CLUB CAR’s facility. For further information or to present a warranty claim, contact: Warranty Administration, CLUB CAR, INC., 4125 Washington Road, Augusta, Georgia 30809 U.S.A., 706/863-3000.
  • Page 41 LIMITED WARRANTY EXCLUSIONS Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48 golf car or utility vehicle.
  • Page 42 EXCLUSIONS MAY NOT APPLY TO YOU. WARRANTY LIMITATIONS CLUB CAR’s only liability under this limited warranty shall be to replace a defective Computer or Controller. Replacement shall mean furnishing a new or reconditioned Computer or Controller, which is identical or reasonably equivalent to the warranted product at no cost to the purchaser during the four year or 800 round limited warranty period, whichever event first occurs, except for transportation expenses.
  • Page 44 Manual No. 102067304 Edition Code 0899B00000 Carryall/Electric Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...

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Carryall ii 2000Carryall vi 2000

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