Reverse Buzzer; Solenoid - Club Car DS Villager 4 Maintenance And Service Manual Supplement

ELECTRICAL COMPONENTS
NOTE: The MCOR is keyed to ensure correct positioning on the drive bar.
4. Insert the alignment pins on the MCOR into the holes in the I-beam as shown.
5. Secure the MCOR to the frame I-beam with two hex-head screws (3). Tighten screws to 23 in-lb (2.6
N·m).
6. Connect the two-pin and three-pin connectors (1) from the wire harness to the MCOR.
7. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CC P/N 1014305) to minimize corrosion.

REVERSE BUZZER

See General Warning, Section 10, Page 10-1.
Testing the Reverse Buzzer
See Test Procedure 16, Section 11, Page 11-39.
Reverse Buzzer Removal
1. Disconnect the batteries and discharge the controller. See Disconnecting The Batteries on page 10-3.
2. Remove center dash. See step 2 of Key Switch Removal on page 13-1.
3. Disconnect the 18-gauge red and orange/white wires from reverse buzzer.
4. Remove the two screws from the reverse buzzer. Remove the reverse buzzer from the center dash
panel.
Reverse Buzzer Installation
1. Install the reverse buzzer in the reverse order of removal. Tighten screws to 4 in-lb (0.45 N·m).
2. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CC P/N 1014305) to minimize corrosion.

SOLENOID

See General Warning, Section 10, Page 10-1.
The solenoid is located on the driver side of the electrical component mounting plate.
Testing the Solenoid
See Section 11, Test Procedure 3, Page 11-19 and Test Procedure 14, Page 11-37.
Solenoid Removal
1. Disconnect the batteries and discharge the controller. See Disconnecting The Batteries on page 10-3.
2. Remove the rear body access panel.
3. Disconnect all wires from the solenoid.
4. Screw-mounted solenoid (Figure 13-7, Page 13-8).
4.1. Loosen both solenoid mounting screws (12).
2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement
13
Reverse Buzzer
Page 13-7