Club Car Carryall 300 Operator's Manual
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Club Car Carryall 300 Operator's Manual

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CARRYALL 300 ELECTRIC
Operators Manual
APPLICABLE TO CARRYALL 300 ERIC ELECTRIC
VEHICLES WITH SERIAL PREFIX OF MF

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  • Page 1 CARRYALL 300 ELECTRIC Operators Manual APPLICABLE TO CARRYALL 300 ERIC ELECTRIC VEHICLES WITH SERIAL PREFIX OF MF...
  • Page 2 Copyright © 2018 Club Car, LLC This manual effective July 15, 2018...

  • Page 3: Introduction

    Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
  • Page 4 The survey is available in many different languages. Scan the Quick Response (QR) code or type the web address http://bit.ly/1w9uFMh to complete the survey. CARRYALL 300 ELECTRIC Page ii Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 5 LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.
  • Page 6 This manual contains proprietary information that is protected by copyright. All rights are reserved. Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual. The information contained in this publication is subject to change without notice.

  • Page 7: Table Of Contents

    Strobe Light Switch ........................29 Upper Cab Fan Switch ........................29 Windshield Washer Switch ......................30 SECTION 4 – VEHICLE FEATURES......................31 Vehicle Features Description ....................... 32 Electric Bed Lift ............................ 32 Description ............................. 32 CARRYALL 300 ELECTRIC Page v Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 8 Motor Start ............................. 56 Turn Off Motor..........................56 Forward Movement ........................57 Reverse Movement......................... 57 Slow Or Stop The Vehicle ....................... 58 Park The Vehicle ..........................58 Driving Conditions ..........................58 CARRYALL 300 ELECTRIC Page vi Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 9 SECTION 11 – EXTENDED STORAGE ....................89 Extended Storage Preparation ......................90 Return To Service From Extended Storage ..................91 SECTION 12 – WARRANTIES ......................93 Limited Warranty ..........................94 Warranty ............................94 CARRYALL 300 ELECTRIC Page vii Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 10 Warranty Timeframe ........................94 Exclusions ............................95 Voiding Of Warranty ........................96 Sole Remedy........................... 96 Disclaimer............................96 No Consequential Damages ......................96 How To Make A Warranty Claim ..................... 97 CARRYALL 300 ELECTRIC Page viii Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 11: Notices

    Safety Information Notices SAFETY INFORMATION CARRYALL 300 ELECTRIC Operators Manual Page 9 TPCC01MF00EN019 (Edition A)

  • Page 12: General Safety Information

    A DANGER identifies a hazardous situation which will result in DANGER death or serious injury. A WARNING identifies a hazardous situation which could result WARNING in death or serious injury. CARRYALL 300 ELECTRIC Page 10 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 13: Safety Committee

    A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends setting up a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...

  • Page 14: Vehicle Safety And Compliance Decals

    Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean the decals. CARRYALL 300 ELECTRIC Page 12 Operators Manual...
  • Page 15 • Turn key to OFF and remove key. Before leaving 105046101 • Engage park brake to lock wheels. the vehicle: • Set the FNR control to NEUTRAL (N). 4. Operating Instructions Decal 3. 12V Decal CARRYALL 300 ELECTRIC Operators Manual Page 13 TPCC01MF00EN019 (Edition A)
  • Page 16 Do not keep items in battery compartment. battery cables • Do not operate the vehicle without this plate correctly installed. 101908601 11. Bed Latch Warning Decal 12. Run / Tow Warning Decal CARRYALL 300 ELECTRIC Page 14 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 17: Vehicle Safety Features

    WHEN THE BATTERIES ARE FULLY CHARGED, A WARNING CAUTION BUZZER WILL OPERATE DURING REGENERATIVE BRAKING TO TELL THE DRIVER THAT REGENERATIVE BRAKING PERFORMANCE WILL DECREASE. USE THE BRAKE PEDAL TO CONTROL THE VEHICLE SPEED. CARRYALL 300 ELECTRIC Page 15 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 18: Walk-Away Braking

    AND EXPLOSIONS. IF THE BATTERY ACID FREEZES, REPLACE THE BATTERY BEFORE CHARGING OR USE. BATTERIES IN A LOW STATE OF CHARGE WILL FREEZE AT LOW TEMPERATURES. KEEP THE BATTERIES IN A HIGH STATE OF CHARGE. CARRYALL 300 ELECTRIC Page 16 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 19: Battery International Safety Symbols

    SYMBOL SIGNIFICANCE Shield eyes Read and obey operation and maintenance instructions Do not smoke, No open flames, No sparks Keep away from children Battery acid hazard Explosive gas hazard CARRYALL 300 ELECTRIC Page 17 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 20: Lead-Acid Battery Recycling

    (WEEE) symbol printed on them must be collected and recycled separately from other waste. Do not discard lead-acid batteries as municipal waste. Speak with your dealer or distributor on how to correctly recycle lead-acid batteries. CARRYALL 300 ELECTRIC Page 18 Operators Manual...

  • Page 21: Section 2 - Indicators, Gauges, And Displays

    Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS CARRYALL 300 ELECTRIC Operators Manual Page 19 TPCC01MF00EN019 (Edition A)

  • Page 22: Indicator, Gauge, And Display Locations

    • The battery state of charge (SOC) is less than 20%. Charge the batteries as quickly as possible. • The batteries start to charge. Note: The multi-purpose buzzer will operate three times. CARRYALL 300 ELECTRIC Page 20 Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 23 Battery SOC is less than 20% but more than 10%. (CONSTANT) Battery SOC is less than 10%. (FLASH ON AND OFF) (FLASH ON AND OFF The batteries charging has started. THREE TIMES) CARRYALL 300 ELECTRIC Operators Manual Page 21 TPCC01MF00EN019 (Edition A)
  • Page 24 (Page intentionally left blank.)

  • Page 25: Section 3 - Vehicle Controls

    Vehicle Controls Charge Indicator Light VEHICLE CONTROLS CARRYALL 300 ELECTRIC Operators Manual Page 23 TPCC01MF00EN019 (Edition A)

  • Page 26: Vehicle Controls Locator

    10. Horn (Optional Equipment) 11. Windshield Wiper Switch (Optional 12. Hazard Lights Switch (Optional Equipment) Equipment) ACCELERATOR PEDAL The accelerator pedal is used to increase and maintain the speed of the vehicle. CARRYALL 300 ELECTRIC Page 24 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 27: Brake Pedal

    HAZARD LIGHT SWITCH POSITION FUNCTION The hazard light switch controls the operation of the hazard lights. Move the turn signal switch up or down to turn off the hazard lights. CARRYALL 300 ELECTRIC Operators Manual Page 25 TPCC01MF00EN019 (Edition A)

  • Page 28: Headlight Switch

    The key switch controls the motor and electrical system. A key is used to select the key switch position. The key can only be inserted or removed when the key switch set to OFF. CARRYALL 300 ELECTRIC Page 26 Operators Manual...

  • Page 29: Park Brake

    Wait 10 seconds before vehicle operation when the switch is set from TOW to RUN. Do not quickly operate the switch from RUN to TOW and back to RUN. Wait 10 seconds to set the switch to RUN. CARRYALL 300 ELECTRIC Operators Manual Page 27...

  • Page 30: Turn Signal Lever

    FUNCTION operation of the defrost and heater system. Note: The defrost and heater system will only operate when the lower dash fan switch is set to low or high. Bottom CARRYALL 300 ELECTRIC Page 28 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 31: Dome Light Switch

    UPPER CAB FAN SWITCH POSITION FUNCTION The upper cab fan switch controls the operation of the upper cab fan. Note: The upper cab fan operates independently of the key switch position. Bottom CARRYALL 300 ELECTRIC Operators Manual Page 29 TPCC01MF00EN019 (Edition A)

  • Page 32: Windshield Washer Switch

    The windshield washer switch controls the operation of the washer fluid supply to the windshield. The switch is spring loaded to stay in the off position. Push and hold the switch in the on position to apply washer fluid to the windshield. CARRYALL 300 ELECTRIC Page 30 Operators Manual...

  • Page 33: Section 4 - Vehicle Features

    Vehicle Features Modular Cab Controls VEHICLE FEATURES CARRYALL 300 ELECTRIC Operators Manual Page 31 TPCC01MF00EN019 (Edition A)

  • Page 34: Vehicle Features Description

    Speak with your local approved dealer or distributor for a full list of accessories and configurations. The Curtis modular cab is supported by Curtis Industries, LLC. Call 508-853-2200 for parts and service. CARRYALL 300 ELECTRIC Page 32 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 35: Tilt Cargo Bed

    The prop rod is used to hold the lifted cargo bed in position. Note: An optional electric bed lift is available. OPERATION LIFT THE TILT CARGO BED Disable the vehicle. Pull the bed latch handle. Lift the bed. CARRYALL 300 ELECTRIC Operators Manual Page 33 TPCC01MF00EN019 (Edition A)

  • Page 36: 12-Volt Power Receptacle

    The continuous operation of the 12-volt power receptacle can cause in a full discharge of vehicle batteries. Note: Do not use the 12-volt power receptacle for long periods of time when the engine is off. CARRYALL 300 ELECTRIC Page 34 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 37: Versattach System

    VERSATTACH SYSTEM VersAttach is a track-based attachment system that organizes and secures cargo bed accessories. Speak with your local approved dealer or distributor for a full list of accessories and configurations. CARRYALL 300 ELECTRIC Operators Manual Page 35 TPCC01MF00EN019 (Edition A)
  • Page 38 (Page intentionally left blank.)

  • Page 39: Section 5 - Battery Charger

    Battery Charger VersAttach System BATTERY CHARGER CARRYALL 300 ELECTRIC Operators Manual Page 37 TPCC01MF00EN019 (Edition A)

  • Page 40: Introduction

    DAMAGE. A SURGE ARRESTOR CAN HELP PROTECT ELECTRICAL COMPONENTS. INSTALL A SURGE ARRESTOR ON THE AC CORD. INTRODUCTION The Efficient, Reliable, Intelligent, and Connected (ERIC) battery charger is a high-frequency charger that includes many benefits: CARRYALL 300 ELECTRIC Page 38 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 41: Eric Ic650 Specifications

    7.3 in (18.5 cm) width Dimension 3.1 in (7.9 cm) height Weight 5.3 lb (2.4 kg) OPERATIONAL TEMPERATURE Temperature Range -40° F to 104° F (-40° C to 40° C) CARRYALL 300 ELECTRIC Operators Manual Page 39 TPCC01MF00EN019 (Edition A)

  • Page 42: Ac Input

    The AC supply connector has an International Protection Marking (IP) certification of IP20. Note: The AC supply connector is applicable for indoor use only. Keep all AC connections clean and dry. CARRYALL 300 ELECTRIC Page 40 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 43: Underwriters Laboratories And Canadian Standards Association

    • Make sure that cords will not be stepped on, tripped over, or subject to damage or stress. STATUS INDICATOR LIGHTS The status indicator lights give the AC power availability, charge status, and charger condition. CARRYALL 300 ELECTRIC Page 41 Operators Manual...
  • Page 44 Charging. Batteries are not at a high SOC. Green (Flash On And Off) Blue There is AC power to charger. (Constant) The table below is for battery chargers with a display panel. CARRYALL 300 ELECTRIC Page 42 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 45: Battery Charging Interlock

    This section is applicable to an external battery charger. The onboard battery chargers are installed on the vehicle. Mount the external battery charger in a position that gives it sufficient airflow and the indicator lights are visible. CARRYALL 300 ELECTRIC Operators Manual Page 43 TPCC01MF00EN019 (Edition A)

  • Page 46: How To Make Strain Relief And Drip Loop

    • Loose connections • Splices Make sure that the DC electrical cord has the warning tag attached and that the warning tag is readable. Replace a missing or damaged warning tag immediately. CARRYALL 300 ELECTRIC Page 44 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 47: Electrical Plugs And Receptacles

    Use compressed air in short intervals to remove dust and smaller contaminates. Clean the port with a cotton swab and rubbing alcohol or electronics cleaner solvent. Let sufficient time for the alcohol or solvent to dry. CARRYALL 300 ELECTRIC Page 45 Operators Manual...
  • Page 48 Battery Charger Inspection And Maintenance If contamination continues, apply dielectric grease to the USB receptacle. Install the USB dust cover. CARRYALL 300 ELECTRIC Page 46 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 49: Section 6 - Vehicle Specifications

    Vehicle Specifications Inspection And Maintenance VEHICLE SPECIFICATIONS CARRYALL 300 ELECTRIC Page 47 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 50: Dimensions

    Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com for information regarding tire type, inflation pressure, and lugnut torque. ELECTRIC MOTOR Motor Type 48V DC motor Motor Horsepower 3.3 hp (2.5 kW) CARRYALL 300 ELECTRIC Page 48 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 51: Batteries

    1105 lb (501.2 kg) Vehicle Curb Weight 500 lb (226.8 kg) Occupant Capacity 300 lb (136.1 kg) Cargo Capacity 1105 lb (501.2 kg) Maximum Towing Weight 150 lbf (667 N) Trailer Tongue Weight CARRYALL 300 ELECTRIC Operators Manual Page 49 TPCC01MF00EN019 (Edition A)
  • Page 52 Maximum Towing The maximum towing weight is the maximum weight the vehicle can tow with Weight a Club Car approved tow kit. Trailer Tongue The trailer tongue weight is the maximum permitted weight applied by the Weight trailer tongue onto the trailer hitch.

  • Page 53: Section 7 - Vehicle Operation

    Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION CARRYALL 300 ELECTRIC Page 51 Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 54 PERSONS. BEFORE VEHICLE OPERATION, MAKE SURE THAT ALL PERSONS COMPLY WITH THE WARNINGS AND OPERATING INSTRUCTIONS. INCORRECT OPERATION OF THE VEHICLE CAN CAUSE DECREASED VEHICLE PERFORMANCE, SERIOUS PERSONAL INJURY, OR DEATH. CARRYALL 300 ELECTRIC Page 52 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 55: Daily Pre-Operational Safety And Performance Checks

    If the vehicle is removed from operation, speak with your dealer or distributor for maintenance and repairs. CARRYALL 300 ELECTRIC Operators Manual Page 53 TPCC01MF00EN019 (Edition A)

  • Page 56: Daily Pre-Operational Safety Checklist

    VEHICLE PERFORMANCE INSPECTION Before the vehicle performance inspection: • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. CARRYALL 300 ELECTRIC Page 54 Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 57 Try to push the vehicle to engage the walk-away braking. Walk-away braking is engaged when: 15.A The multi-purpose buzzer operates. Note: Regenerative braking operates and limits the vehicle speed to no more than 1 to 3 mph (1.6 to 4.8 km/h). Stop the vehicle. CARRYALL 300 ELECTRIC Page 55 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 58: Vehicle Movement

    Turn the key to ON. Push the accelerator pedal to start the motor. Turn the key to MODE 2. Push the accelerator pedal to start the motor. TURN OFF MOTOR Release the accelerator pedal. CARRYALL 300 ELECTRIC Page 56 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 59: Forward Movement

    • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. • Understand the function of all vehicle controls, indicators, displays, and gauges. CARRYALL 300 ELECTRIC Page 57 Operators Manual...

  • Page 60: Slow Or Stop The Vehicle

    POSITION ON A SLOPE. WHEN STOPPED ON A SLOPE, USE THE BRAKE PEDAL TO HOLD THE VEHICLE POSITION. TO PREVENT ROLL-OVER, PROPERTY DAMAGE, AND PERSONAL INJURY, OPERATE THE VEHICLE SLOWLY ON A SLOPE. CARRYALL 300 ELECTRIC Page 58 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 61: Side Hill Slope

    • Always examine the terrain carefully before driving on a slope. Do not drive on a slope with slippery or loose surfaces. • Keep your feet on the floorboard. • Continue at a stable rate of speed. Do not accelerate quickly. CARRYALL 300 ELECTRIC Operators Manual Page 59 TPCC01MF00EN019 (Edition A)

  • Page 62: Downhill Slope

    • Drive slowly and use caution when operating on unfamiliar terrain. Not all obstacles are immediately visible. • Do not drive over large obstacles such as large rocks and fallen trees. CARRYALL 300 ELECTRIC Page 60 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 63: Below Obstacles

    CONTINUE TO PUSH THE BRAKE PEDAL UNTIL THE BRAKE PERFORMANCE IS BACK TO NORMAL. Vehicle operation through water is not recommended and should be avoided. Precautions when driving through water is unavoidable: • Decrease the vehicle speed. CARRYALL 300 ELECTRIC Operators Manual Page 61 TPCC01MF00EN019 (Edition A)

  • Page 64: With Cargo

    • Do not move faster than the recommended speeds. Vehicle should never exceed 10 mph (16 km/h) while towing a load on a level grass surface. Vehicle speed should never exceed 5 mph (8 CARRYALL 300 ELECTRIC Page 62 Operators Manual...
  • Page 65 Vehicle Operation Driving Conditions km/h) when towing loads in rough terrain, while cornering, or while climbing or going down a hill. CARRYALL 300 ELECTRIC Operators Manual Page 63 TPCC01MF00EN019 (Edition A)
  • Page 66 (Page intentionally left blank.)

  • Page 67: Section 8 - Vehicle Maintenance

    Vehicle Maintenance Driving Conditions VEHICLE MAINTENANCE CARRYALL 300 ELECTRIC Operators Manual Page 65 TPCC01MF00EN019 (Edition A)
  • Page 68 CAPACITY. DO NOT USE THE LIFTING DEVICE TO HOLD THE VEHICLE IN THE LIFTED POSITION. USE APPROVED JACK STANDS OF PROPER WEIGHT CAPACITY TO SUPPORT THE VEHICLE AND CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. CARRYALL 300 ELECTRIC Page 66 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 69: Disable The Vehicle

    Use non-abrasive wax products. Battery acid, fertilizers, tars, asphalt, creosote, paint, or chewing gum should be removed immediately to prevent possible stains. Discard the waste water correctly. CARRYALL 300 ELECTRIC Operators Manual Page 67 TPCC01MF00EN019 (Edition A)

  • Page 70: Vehicle Interior

    Do the Daily Pre-Operational Safety Check. Do the Daily Vehicle Performance Inspection. Daily Charge the batteries. No SPWS: Examine the battery acid level of all the batteries. Add Weekly water as necessary. CARRYALL 300 ELECTRIC Page 68 Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 71 • lubricate the accelerator pedal Have a trained technician examine the: • batteries • front wheel bearings 100 hours / 12 months • pedal components • safety decals • transaxle fluid CARRYALL 300 ELECTRIC Operators Manual Page 69 TPCC01MF00EN019 (Edition A)

  • Page 72: Maintenance Tasks

    Place the jack in the center of the lift point. Lift the front of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. CARRYALL 300 ELECTRIC Page 70 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 73: Lower The Vehicle

    Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: • Use a jack rated for the vehicle. CARRYALL 300 ELECTRIC Page 71 Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 74 Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: • Use a jack rated for the vehicle. CARRYALL 300 ELECTRIC Page 72 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 75: Tire Pressure Measurement

    Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lug nut torque. Install the valve stem cap. WHEEL ASSEMBLY WHEEL ASSEMBLY REMOVAL Before the wheel assembly is removed: CARRYALL 300 ELECTRIC Operators Manual Page 73 TPCC01MF00EN019 (Edition A)
  • Page 76 Tighten the lug nuts to the recommended torque specification. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Install the wheel cover. CARRYALL 300 ELECTRIC Page 74 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 77: Section 9 - Battery Maintenance

    Battery Maintenance Maintenance Tasks 316V BATTERY MAINTENANCE CARRYALL 300 ELECTRIC Page 75 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 78: Battery Cleaning

    EXHAUST FANS MUST BE LOCATED AT THE HIGHEST POINT OF THE ROOF. SPEAK WITH A LOCAL HVAC ENGINEER. CHARGING THE BATTERIES WITH ACCESSORIES ON CAN CAUSE A FIRE AND PERSONAL INJURY. TURN OFF ALL ACCESSORIES BEFORE CHARGING THE BATTERIES. CARRYALL 300 ELECTRIC Page 76 Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 79 CAN CAUSE DAMAGE TO THE PLUG, RECEPTACLE, AND CAUSE THE BATTERIES TO EXPLODE. REMOVE THE DC CORD SLOW. Before vehicle operation, disconnect the DC cord from the vehicle charger receptacle. CARRYALL 300 ELECTRIC Page 77 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 80: Charging With Onboard Charger

    The charge indicator light will flash and the multi-purpose buzzer will operate when the vehicle starts to charge. Before vehicle operation: Disconnect the AC cord from the power source. Retract the AC cord. CARRYALL 300 ELECTRIC Page 78 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 81: Battery Electrical Connection

    TOW SWITCH SET TO RUN CAN CAUSE A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY. SET THE RUN/TOW SWITCH TO TOW BEFORE THE BATTERIES ARE DISCONNECTED OR CONNECTED. Set the Run/Tow switch to TOW. CARRYALL 300 ELECTRIC Operators Manual Page 79 TPCC01MF00EN019 (Edition A)

  • Page 82: Battery Hold-Down

    ADD WATER TO A BATTERY WITHOUT SINGLE POINT WATERING SYSTEM This information is for batteries without a Single Point Watering System (SPWS). Before water is added: • Disable the vehicle. To add water to the batteries: CARRYALL 300 ELECTRIC Page 80 Operators Manual TPCC01MF00EN019 (Edition A)
  • Page 83 Make sure that the battery acid is 0.5 inches (13 mm) above the top of the plates. Add water as necessary. LOOSE BATTERY CAPS CAN CAUSE BATTERY ACID TO LEAK. CAUTION FULLY ATTACH THE BATTERY CAPS TO PREVENT LEAKAGE. Install and lock the cap. CARRYALL 300 ELECTRIC Operators Manual Page 81 TPCC01MF00EN019 (Edition A)

  • Page 84: Deionizer

    Water purity is one of the more important factor in the performance and life span of the vehicle batteries. Club Car has put an increased importance on water purity and battery maintenance. Club Car recommends the use of distilled water or a deionizer because of the cost of water testing and fluctuations in the daily changes to water quality.

  • Page 85: Preferred Sources

    The selection of membranes and usage frequency determines the quantity of solids or impurities which get caught and hence the purity quality of the filtered water. Because of the variance in water quality consistency, Club Car recommends the use of the deionizer or distilled water. TAP WATER Because of the levels of dissolved minerals and chemicals that can degrade battery performance and life the use of tap water without filtering should be limited.
  • Page 86 Platinum None allowed Positive plate shedding Selenium Slight self-discharge of negative plates Zinc Organic and Corrosion of positive plates 50.0 volatile matter Suspended Trace None matter Total solids 100.0 None CARRYALL 300 ELECTRIC Page 84 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 87: Section 10 - Transport And Tow

    Transport And Tow Water Quality TRANSPORT AND TOW CARRYALL 300 ELECTRIC Operators Manual Page 85 TPCC01MF00EN019 (Edition A)

  • Page 88: Prepare The Vehicle To Be Towed

    THE TOWED VEHICLE OR TRAILER. DO NOT TOW A CLUB CAR VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD. ONLY TOW A CLUB CAR VEHICLE ON AN APPROVED TRAILER. USE EXTREME CAUTION WHEN TOWING. DO NOT MAKE SHARP CAUTION TURNS WITH A TRAILER.

  • Page 89: Vehicle Transport Recovery

    Make sure that the trailer is correctly configured to remove the vehicle from the trailer safely. Remove all materials used to secure the vehicle to the trailer. Examine the vehicle for loose parts. Tighten as necessary. Install the windshield. CARRYALL 300 ELECTRIC Operators Manual Page 87 TPCC01MF00EN019 (Edition A)
  • Page 90 (Page intentionally left blank.)

  • Page 91: Section 11 - Extended Storage

    Extended Storage Vehicle Transport Recovery EXTENDED STORAGE CARRYALL 300 ELECTRIC Operators Manual Page 89 TPCC01MF00EN019 (Edition A)

  • Page 92: Extended Storage Preparation

    Tighten all battery cable connections to 110 lb·in (12.4 N·m). Keep the vehicle in a cool and dry area to keep battery self-discharge to a minimum. Adjust pressure in each tire to recommended tire pressure. Clean the vehicle. CARRYALL 300 ELECTRIC Page 90 Operators Manual TPCC01MF00EN019 (Edition A)

  • Page 93: Return To Service From Extended Storage

    Set the Forward / Neutral / Reverse control (FNR) to N. Adjust the pressure in each tire to the recommended tire pressure. Have a trained technician lubricate the vehicle. Do a daily pre-operation safety checklist. Do a vehicle performance inspection. CARRYALL 300 ELECTRIC Operators Manual Page 91 TPCC01MF00EN019 (Edition A)
  • Page 94 (Page intentionally left blank.)

  • Page 95: Section 12 - Warranties

    Warranties Return To Service From Extended Storage WARRANTIES CARRYALL 300 ELECTRIC Operators Manual Page 93 TPCC01MF00EN019 (Edition A)

  • Page 96: Limited Warranty

    Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.

  • Page 97: Exclusions

    EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non- approved GPS systems, non-approved alteration, and acts of God.

  • Page 98: Voiding Of Warranty

    The warranty is likewise void if the vehicle shows indications that reasonable or necessary maintenance as outlined in the owner’s manual and maintenance and service manual was not performed at the time and in the manner specified in such manuals.

  • Page 99: How To Make A Warranty Claim

    To make a warranty claim under this limited warranty, you must present the vehicle or defective component with evidence of proof of purchase date and number of amp hours (if applicable) to an authorized Club Car dealer. For warranty-related communication, contact: E-mail cci_warrantyadministration@clubcar.com...
  • Page 100 (Page intentionally left blank.)
  • Page 101 (Page intentionally left blank.)
  • Page 102 Publication Part Number TPCC01MF00EN019 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...

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