Test Procedures; Index Of Test Procedures - Club Car DS Villager 4 Maintenance And Service Manual Supplement

11
ELECTRICAL SYSTEM AND TESTING

TEST PROCEDURES

Using the following procedures, the entire IQ electrical system can be tested without major disassembly of the
vehicle. See following WARNING.
ý
WARNING
• If wires are removed or replaced, make sure wiring and wire harness is properly routed and
secured. Failure to properly route and secure wiring could result in vehicle malfunction,
property damage, personal injury, or death.

INDEX OF TEST PROCEDURES

1. Batteries / Voltage Check
2. Onboard Computer Solenoid Lockout Circuit
3. Solenoid Activating Coil
4. MCOR Voltage
5. A1 and A2 Motor Voltage
6. Tow/Run Switch
7. Battery Pack Voltage (Under Load)
8. Key Switch and MCOR Limit Switch Circuit
9. 16-Pin Connector
10. Onboard Computer Silicon-Controlled Rectifier (SCR) Circuit
11. Onboard Computer Gray Wire and Fuse
12. Voltage at Charger Receptacle Red Wire Socket
13. Motor Speed Sensor
14. Solenoid Continuity
15. Forward/Reverse Rocker Switch
16. Reverse Buzzer
17. Rebooting the Onboard Computer
18. Battery Warning Light
Page 11-16 2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement
Troubleshooting