Receptacle Fuse Link - Club Car DS Villager 4 Maintenance And Service Manual Supplement

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ELECTRICAL COMPONENTS
3. Install the four screws (1) that secure the receptacle to the vehicle body and receptacle backing plate (8).
Tighten screws to 16 in-lb (1.8 N·m).
4. Connect 18-gauge gray wire (9) to yellow fuse holder. Make sure fuse (11) is installed in fuse holder.
5. Connect the 10-gauge black wire (5) to the receptacle fuse link (6) on the charger receptacle
(Figure 13-12, Page 13-14). Tighten to 23 in-lb (2.6 N·m).
6. Connect the 10-gauge red wire (4) to the positive post of battery no. 1.
7. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CC P/N 1014305) to minimize corrosion.

RECEPTACLE FUSE LINK

The fuse link on the 48-volt Club Car electric vehicle should not blow under normal operating conditions; how-
ever, if the fuse link has blown, the vehicle will not charge and the fuse must be replaced. The fuse link (6) is
mounted on top of the charger receptacle in the battery compartment (Figure 13-12, Page 13-14).
Receptacle Fuse Link Removal
1. Remove the fuse link (6) from the charger receptacle (7) by removing the two nuts and washers used to
secure the 10-gauge black wire (5) from the computer and the 10-gauge black wire to the receptacle
(Figure 13-12, Page 13-14).
2. Remove the fuse link (6) from the charger receptacle.
Receptacle Fuse Link Installation
1. Insert the two fuse link mounting posts into the mounting holes in the charger receptacle.
2. Place the two 10-gauge black wires in their original positions on the fuse link mounting posts. Tighten to
23 in-lb (2.6 N·m).
3. Install nuts (2) on fuse link mounting posts and tighten to 23 in-lb (2.6 N·m) (Figure 13-12, Page 13-14).
Page 13-14 2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement
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Figure 13-12 Charger Receptacle
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8
3
Charger Receptacle
9
4
5