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Bosch Rexroth IndraControl S67 Manual

8 inputs/outputs – 0.5 a (8xm12)
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Rexroth IndraControl S67
Digital Module
8 Inputs/Outputs – 0.5 A (8×M12)
The Drive & Control Company
Application Description
R911338697
Edition 03

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Summary of Contents for Bosch Rexroth IndraControl S67

  • Page 1 The Drive & Control Company Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Application Description Edition 03 R911338697...
  • Page 2 © Bosch Rexroth AG 2014 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.

  • Page 3: Table Of Contents

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG I/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Table of Contents Table of Contents Page About this Documentation....................5 General information..........................5 Scope..............................5 Validity of the Documentation......................... 6 Structuring the Documentation....................... 7 Terms and Abbreviations........................
  • Page 4 II/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Table of Contents Page 4.9.15 Electrical Isolation..........................25 4.9.16 Standards and Approvals........................26 Mounting the Module....................27 General Information..........................27 Mounting Notes............................. 27 Required Tools and Accessories for Mounting..................27 Direct Mounting to the System......................
  • Page 5 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG III/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Table of Contents Page DI Operation Mode..........................55 9.3.1 Input Data............................55 9.3.2 Output Data............................56 DIO Operation Mode..........................56 9.4.1 Input Data............................56 9.4.2...
  • Page 6 IV/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Table of Contents Page 13.6.2 Connection Samples......................... 79 Accessories........................81 14.1 General information..........................81 14.2 Assembled S-BUS Cables........................81 14.3 Ready-Made Supply Cables......................... 83 14.4...

  • Page 7: About This Documentation

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 5/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) About this Documentation About this Documentation General information Read this chapter thoroughly before using the application description. Scope The present documentation applies to the digital input and output module S67-DIO8-M12×8 of the IndraControl S67 series.

  • Page 8: Validity Of The Documentation

    6/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) About this Documentation Document Title Parts num‐ Application De‐ Rexroth IndraControl S67 Digital Module High R911342198 scription Speed 8 Inputs (4×M12) Application De‐ Rexroth IndraControl S67 Digital Module 8 Inputs...

  • Page 9: Structuring The Documentation

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 7/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) About this Documentation Mounting Product Selection Engineering Commissioning Operation Decommissioning phases (assembly/installation) Presales Aftersales Design engineer Mechanic/ electrician Programmer Programmer Commissioning engineer Technologist Target...

  • Page 10: Terms And Abbreviations

    14 "Accessories" on page For diagnostic information, refer to chapter 15 "Appendix" on page For information on the customer service help desk of Bosch Rexroth, refer to chapter 16 "Service and support" on page Terms and Abbreviations Term Explanation The CE marking (Conformité...

  • Page 11: Important Instructions On Use

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 9/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Important Instructions on Use Important Instructions on Use Intended Use 2.1.1 Introduction The Rexroth products represent state-of-the-art developments and manufac‐ turing. The products are tested prior to delivery to ensure operating safety and reliability.

  • Page 12: Unintended Use

    10/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Important Instructions on Use Field bus coupler Technical index Operation modes S67-PB-BK-DI8-M8 DI, DO, DIO DIO and 1 counter S67-PN-BK-DI8-M8 DIO and 2 counters...

  • Page 13: Using Safety Instructions

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 11/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using safety instructions Using safety instructions Safety instructions – Structure The safety instructions are structured as follows: Consequences and Safety alert symbol source of danger...

  • Page 14: Symbols Used

    12/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using safety instructions Symbols used Pointers are displayed as follows: This is a note. Tips are displayed as follows: This is a tip.

  • Page 15: Device Description

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 13/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Device Description General information The S67-DIO8-M12×8 module is a mixed module with five operating options: ● DO operation mode Operation as digital output module (all channels).

  • Page 16: Connections

    14/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Connections DIO8x8 Fig. 4-1: ID of the module connections Position Description Function S-BUS input To transmit data of the previous IndraControl S67 component...

  • Page 17: Labeling Options And Mounting

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 15/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Labeling Options and Mounting DIO8x8 Fig. 4-2: Identifying options for labeling and mounting Position Description Function Module labeling plate To identify the module in a field bus node Mounting holes Mounting and grounding the module us‐...

  • Page 18: Display Elements

    16/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Display Elements DIO8x8 19 18 Fig. 4-3: Identifying module LEDs Position Color Meaning Green/red/ S-BUS status orange Diagnostic information 0 to 7...

  • Page 19: Labeling And Symbols At Rear Side

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 17/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Labeling and Symbols at Rear Side Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Made in Germany S67-DIO8-M12x8 U : DC 24V...

  • Page 20: Type Plate

    18/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Position Description Power consumption and voltage specifications Module name Tab. 4-4: Labeling and symbols Type Plate A type plate is located at the side of the S67-DIO8-M12×8 module. This type...
  • Page 21 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 19/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Supply input M12 Digital inputs and outputs M12 Diagnostics sensor/actuator supply Input 0-7 10 nF 10 nF Logic Output 0-7 270 pF...

  • Page 22: Dimensions

    20/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Dimensions 50 50 DIO8x8 18,25 18,25 34,75 34,75 37,75 37,75 Fig. 4-7: Module dimensions in millimeters Technical Data 4.9.1 Device Data Dimensions (mm) W × H × D 50 ×...

  • Page 23: Module Supply

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 21/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description 4.9.2 Module Supply Connection type M12 male connector, A-coded, 4-pin ① Current-carrying capacity of supply con‐ Maximum: 8 A (U : 4 A, U...

  • Page 24: Input Characteristic Curve

    22/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Connection of 2-wire BEROs Maximum of 1.5 mA permissible quies‐ cent current Cable length, unshielded ≤ 30 m Tab. 4-8: Digital inputs 4.9.5...

  • Page 25: Effect Of Operating States

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 23/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Switching frequency Inductive load, approx. 20 Hz Ohmic load, approx. 500 Hz Lamp load, approx. 500 Hz Recommended minimum load 50 mA...

  • Page 26: Parameterizable Functions Of Counters

    24/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Input filter (per channel) 0.1/0.5/3.0/15.0/20.0 ms Filter off Substitute value strategy (per channel) Switch substitute value/maintain last val‐ Substitute value (per channel) Tab.

  • Page 27: Diagnostics

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 25/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description Limit value status reset - Locked Counting direction forward: - Released Sets the counter value to "0" when reaching the limit value...

  • Page 28: Standards And Approvals

    26/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Device Description 4.9.16 Standards and Approvals UL/CSA UL 508 (Industrial Control Equipment) C22.2 No. 14-95 (CSA) UL file no. E210730 Conformity marking Tab. 4-20:...

  • Page 29: Mounting The Module

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 27/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module Mounting the Module General Information The S67-DIO8-M12×8 module can be fastened directly to the system using screws. It can also be mounted on a mounting rail using an adapter or fas‐...

  • Page 30: Direct Mounting To The System

    28/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module ● Spacer (optional) Two M4x12 screws are required for direct mounting of the S67-DIO8-M12×8 module. The length of the screw shaft is to be selected according to the fas‐...

  • Page 31: Fastening The Module With Mounting Rail Adapter To A Mounting Rail

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 29/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module Screw together the S67-DIO8-M12×8 module and the mounting rail adapter using the M4 threaded screws provided, as shown in the figure below.

  • Page 32: Mounting On Profile Rail (Only With Bosch Rexroth Accessories)

    30/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module Fig. 5-3: Mounting the mounting rail adapter Mounting on Profile Rail (only with Bosch Rexroth Accesso‐ ries) 5.6.1 Fastening Profile Adapter on the Module In addition to the attachment using a mounting rail adapter, the S67-DIO8- M12×8 module can be fastened to a profile rail using a profile adapter and...

  • Page 33: Fastening The Module With Profile Adapter On Profile Rail

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 31/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module Fig. 5-4: Attaching to a profile adapter 5.6.2 Fastening the Module with Profile Adapter on Profile Rail To fasten the S67-DIO8-M12×8 module on a profile rail of the system, two nuts are required with one screw each (length of screw threads must be com‐...

  • Page 34: Mounting The Spacer In Case Of Compact Arrangement

    32/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module DIO8x8 Fig. 5-5: Replacing the labeling fields Mounting the Spacer in Case of Compact Arrangement By using the spacer, a sufficient mounting distance can be achieved when di‐...
  • Page 35 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 33/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module DIO8x8 Fig. 5-6: Attaching a spacer on a module 4. When attaching further IndraControl S67 components, only one IndraControl S67 component connected with a spacer can be attached and screwed to the preceding component due to the mounting direction.
  • Page 36 34/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Mounting the Module DIO8x8 DIO8x8 Fig. 5-7: Attaching a further module with spacer...

  • Page 37: Connecting Data And Supply Cables

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 35/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Connecting Data and Supply Cables Connecting Data and Supply Cables Notes Voltage! WARNING Operate IndraControl S67 components exclusively with DC 24 V PELV (pro‐...

  • Page 38: Required Accessories

    36/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Connecting Data and Supply Cables Required Accessories The Bosch Rexroth accessory components listed below are required to con‐ nect data and supply cables. The corresponding ordering numbers are listed chapter 14 "Accessories"...

  • Page 39: Connecting Supply Cables

    Connecting Supply Cables The supply cable supplies the S67-DIO8-M12×8 module. Prerequisite: A Bosch Rexroth supply cable ready-made at both ends is available (K1 and K2 in fig. 6-3 "Supply cable connected to field bus coupler and I/O modules" on page 39).
  • Page 40 38/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Connecting Data and Supply Cables Connection Contact Description Cable strand color 24 V DC U Brown 24 V DC U White 0 V U...

  • Page 41: Connecting Sensor/Actuator Cables

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 39/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Connecting Data and Supply Cables DIO8x8 DIO8x8 12| RES 12| RES 11| B/E 11| B/E 10| R/S 10| R/S 7| 2 7| 2 6| 2...
  • Page 42 40/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Connecting Data and Supply Cables Channel Connection Counter Tab. 6-5: Counter: Connection assignment Highest current carrying capacity of supply NOTICE contacts is 4 A! Note that sensor/actuator are supplied from the common voltage U only used for the logic supply.
  • Page 43 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 41/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Connecting Data and Supply Cables DIO8x8 Fig. 6-4: Digital inputs/outputs...
  • Page 44 42/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 45: Commissioning

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 43/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Commissioning Commissioning General Information Exposed connections! NOTICE If connections have not been closed with protective caps, liquid or dirt can penetrate the S67-DIO8-M12×8 module and destroy it. Protect all non-re‐...
  • Page 46 44/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 47: Parameterization

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 45/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Parameterization Parameterization General Information Depending on the field bus type, only certain parameters are available for pa‐ rameterization. For further information, refer to respective field bus coupler manuals.

  • Page 48: Input And Output Parameters

    46/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Parameterization Global diagnostics Description Undervoltage at WARNING Disabling the outputs. In case of an undervoltage of U and/or U , the module out‐ puts are disabled. Machine components can be set to a dan‐...

  • Page 49: Operation Mode "Do Module

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 47/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Parameterization Parameter Description DO module: Operated as digital output module DI module: Operated as digital input module DIO module: Operation mode Operated as digital input and output module...

  • Page 50: Operation Mode "Di Module

    48/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Parameterization Operation Mode "DI Module" Parameter Description Diagnostics Enable/disable the channel-specific diagnostics: -Lock ① - Unlock Substitute value The substitute value strategy can be specified. This strategy...

  • Page 51: Operation Mode "Dio Module With Counter

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 49/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Parameterization Parameter Description Diagnostics Enable/disable the channel-specific diagnostics: - Lock ① - Unlock Substitute value The substitute value strategy can be specified. This strategy...

  • Page 52: Global Settings For Field Supply

    50/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Parameterization Parameter Description Counter reset at If this parameter is enabled, the parameter is set to the initial limit value value when reaching the limit value.

  • Page 53: Firmware Update

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 51/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Parameterization 8.10 Firmware Update During a firmware update of the S67-DIO8-M12×8 module, the stored module parameters can be overwritten. Thus, check the parameterization after a firm‐...
  • Page 54 52/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 55: Process Images

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 53/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images Process Images General Information The process image size depends on the configured operation mode: ● DO operation mode Process image when operating as digital output module (see chapter 8.4 "Operation Mode DO Module"...

  • Page 56: Do Operation Mode

    54/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images Diagnostics "Overtemperature" The "Overtemperature diagnostics" is only active at enabled ac‐ tuator output (refer to chapter 8.2 "Diagnostic Overview" on page 45).

  • Page 57: Di Operation Mode

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 55/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images Byte 0 output value = true Digital outputs (process data) : X1 pin 4 (channel 0) : X2 pin 4 (channel 1)

  • Page 58: Output Data

    56/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images Byte 0 Digital inputs (process data) : input value = true Byte 1 Diagnostic message not assigned: always 0 Byte 2 Diagnostic message...

  • Page 59: Output Data

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 57/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images Byte 0 input value = true state of the outputs are also displayed! Digital inputs (process data) : X1 pin 4 (channel 0)

  • Page 60: Dio Operation Mode + 1 Counter

    58/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images Byte 0 output value = true Digital outputs (process data) : X1 pin 4 (channel 0) : X2 pin 4 (channel 1)
  • Page 61 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 59/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images Byte 0 input value = true Digital inputs state of the outputs are also displayed! (process data) : X1 pin 4 (channel 0)

  • Page 62: Output Data

    60/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images 9.5.2 Output Data The process image for process data sent from field bus coupler to the S67- DIO8-M12×8 module, is 4 bytes. If a synchronous diagnostic acknowledge‐...

  • Page 63: Dio Operation Mode + 2 Counter

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 61/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images DIO Operation Mode + 2 Counter 9.6.1 Input Data The process image for process data sent from the S67-DIO8-M12×8 module to the field bus coupler, is 6 bytes. If synchronous diagnostic data is parame‐...

  • Page 64: Output Data

    62/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Process Images 9.6.2 Output Data The process image for process data sent from field bus coupler to the S67- DIO8-M12×8 module, is 4 bytes. If a synchronous diagnostic acknowledge‐...

  • Page 65: Counter Function

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 63/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Counter Function Counter Function 10.1 General information The S67-DIO8-M12×8 module provides to additional counters independent from each other. They can be controlled either via the physical module con‐...

  • Page 66: Controlling And Monitoring Counter Via Process Data

    64/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Counter Function The following table defines the assignment of the counter functions to the in‐ dividual channels. The functions "Gate input", "Counting direction input", "Switching output"...

  • Page 67: Status Byte

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 65/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Counter Function Control byte Set counter value 1 B : the value defined in the process image is loaded to the selected counter channel...

  • Page 68: Control Example Of Two Counters Via Process Data

    66/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Counter Function Status byte, Counter 1, 2 Gate status: Counter 1 0 B : inactive B : active Direction of counting: Counter 1 0 B : up...
  • Page 69 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 67/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Counter Function Binary Hexadecimal Description 10000110 0x86 Counter 1: Set counting direction "downward" and gate func‐ tion to release the counter 0xxxxxxx 0x00 Both counters are released...
  • Page 70 68/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 71: Diagnostics Via Led Signals

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 69/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Diagnostics via LED Signals Diagnostics via LED Signals 11.1 General information For on-site diagnostics, the S67-DIO8-M12×8 module has different LEDs in‐ dicating the operating states of module and S-BUS.
  • Page 72 70/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Diagnostics via LED Signals Position Color/status Cause Remedy/information Undervoltage Check supply voltage not present Red, flashing, S-BUS error at module Check whether the S-BUS cable is connected.
  • Page 73 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 71/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Diagnostics via LED Signals Position Color/status Cause Remedy/information Green, flashing Module in HOLD state Initiated by field bus coupler. 1 Hz In DI mode, the last input values transmitted to field bus coupler are retained in the process image.
  • Page 74 72/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 75: Maintenance And Service

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 73/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Maintenance and Service Maintenance and Service 12.1 General Information This section contains information on maintenance and service. 12.2 Replacing the Module 12.2.1 General Information To replace a S67-DIO8-M12×8 module, for example, if the version is...

  • Page 76: Removing The Field Bus Coupler From The Profile Adapter

    74/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Maintenance and Service Fig. 12-1: Removing the module with mounting rail adapter from the mounting rail 12.2.5 Removing the Field Bus Coupler from the Profile Adapter If the S67-DIO8-M12×8 module is mounted on a profile adapter, proceed with...

  • Page 77: Using Interference-Free Module In Safety Applications

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 75/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using Interference-Free Module in Safety Applications Using Interference-Free Module in Safety Applications 13.1 General Information Due to its interference-free feature, this S67-DIO8-M12×8 module is suitable for passive use in safety circuits.

  • Page 78: General Measures And Requirements For The Module Supply Concept

    76/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using Interference-Free Module in Safety Applications 13.3 General Measures and Requirements for the Module Supply Concept Prevent conductive dirt! NOTICE Prevent conductive dirt in the sockets of the supply voltage connections for...

  • Page 79: Measures And Requirements For Shielded Voltage Supply Of The Module

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 77/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using Interference-Free Module in Safety Applications Protect the supply voltages with an external NOTICE fuse! The supply voltages U and U have to be protected by a suitable external fuse to ensure that the current flow is interrupted if an error occurs.

  • Page 80: Measures And Requirements For Unshielded Voltage Supply Of The Module

    78/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using Interference-Free Module in Safety Applications Fuse U LS U LS Insulation Module 24 V monitor IndraControl S67 Safety relay Fig. 13-2: Connecting diagram for mutual voltage supply with insulation monitor‐...

  • Page 81: Connection Samples

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 79/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using Interference-Free Module in Safety Applications Potential group for further applications Potential group for safety-related applications Field bus coupler S67-DI8-M8 S67-DO8-M8 S67-DO8-M12 S67-DIO8-M12x8 S67-AO4-U/I-M12...
  • Page 82 80/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Using Interference-Free Module in Safety Applications Safety relays/ IndraControl S67 digital in-/output module Safety terminal DIO8x8 safe output 24 V A 0 V U A...

  • Page 83: Accessories

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 81/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Accessories Accessories 14.1 General information The most important IndraControl S67 accessory components to commission the IndraControl S67-DIO8-M12×8 module are listed. 14.2 Assembled S-BUS Cables Cable carrier compatibility: ●...
  • Page 84 82/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Accessories Ordering code Parts number Length RKB0049/004,0 R911347538 4.0 m RKB0049/004,5 R911347539 4.5 m RKB0049/005,0 R911347476 5.0 m RKB0049/005,5 R911347540 5.5 m RKB0049/006,0 R911347541 6.0 m...

  • Page 85: Ready-Made Supply Cables

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 83/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Accessories S-BUS terminator, axial plug Ordering code Parts number RBS0020/CNN R911171998 Tab. 14-3: S-BUS terminator 14.3 Ready-Made Supply Cables Cable carrier compatibility: ● RKB0046: Cable carrier-compatible ●...

  • Page 86: Carrier Rail Adapter, Profile Adapter And Spacer

    84/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Accessories Ordering code Parts number Length RKB0046/005,0 R911172107 5.0 m RKB0046/010,0 R911172108 10.0 m RKB0046/000,0 R911172580 Variable length Tab. 14-4: Supply cable, A-coded - Male and female connector Voltage cable, unshielded, 4-pin, 0.75 mm...

  • Page 87: End Clamp

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 85/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Accessories 14.5 End Clamp Ordering code Parts number Brief description SUP-M01-ENDHALTER R911170685 Rapid assembly end clamp for 35 mm NS 35/7,5 or NS 35/15 carrier rail, width: 9.5...
  • Page 88 86/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 89: Appendix

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 87/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Appendix Appendix 15.1 Diagnostic Information Some field bus couplers display the error code as attribute path (CIA). The diagnostics can thus be clearly assigned. Other field bus couplers (e.g.
  • Page 90 88/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 91: Service And Support

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 89/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 92 90/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

  • Page 93: Index

    DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 91/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Index Index Abbreviations............8 Intended use About this documentation Application cases..........9 Validity of the documentation......6 Introduction............9 Accessories............81 Use cases............9 Assembled S-BUS cables......
  • Page 94 92/93 Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Index DIO operation mode........56 Connecting the module to safety control DIO operation mode + 1 counter....58 devices, Connection samples......79 DIO operation mode + 2 counter....61 Connecting the module to safety control DO operation mode........
  • Page 95 DOK-CONTRL-S67DIO8M12*-AP03-EN-P Bosch Rexroth AG 93/93 Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12) Notes...
  • Page 96 The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-CONTRL -S67DIO8M12*-AP03-EN-P...

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