Refrigerant Charging - Friedrich VRP12K Service And Parts Manual

R-410A SEALED SYSTEM REPAIR

Refrigerant Charging

Proper refrigerant charge is essential to unit operation. Operating a unit with an improper refrigerant charge will result in
reduced performance (capacity) and/or efficiency. Accordingly, the use of proper charging methods during servicing will
insure that the unit is functioning as designed and that its compressor will not be damaged.
Too much refrigerant (overcharge) in the system is just as bad (if not worse) than not enough refrigerant (undercharge).
They both can be the source of certain compressor failures if they remain uncorrected for any period of time. Quite often,
other problems (such as low air flow across evaporator, etc.) are misdiagnosed as refrigerant charge problems. The
refrigerant circuit diagnosis chart will assist you in properly diagnosing these systems.
An overcharged unit will at times return liquid refrigerant (slugging) back to the suction side of the compressor
eventually causing a mechanical failure within the compressor. This mechanical failure can manifest itself as valve
failure, bearing failure, and/or other mechanical failure. The specific type of failure will be influenced by the amount of
liquid being returned, and the length of time the slugging continues.
Not enough refrigerant (undercharge) on the other hand, will cause the temperature of the suction gas to increase to
the point where it does not provide sufficient cooling for the compressor motor. When this occurs, the motor winding
temperature will increase causing the motor to overheat and possibly cycle open the compressor overload protector.
Continued overheating of the motor windings and/or cycling of the overload will eventually lead to compressor motor or
overload failure.
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WARNING
RISK OF ELECTRIC SHOCK
Unplug and/or disconnect all electrical power
to the unit before performing inspections,
maintenances or service.
Failure to do so could result in electric shock,
serious injury or death.
WARNING
RISK OF ELECTRIC SHOCK
Unplug and/or disconnect all electrical power
to the unit before performing inspections,
maintenances or service.
Failure to do so could result in electric shock,
serious injury or death.