Carrier Disassembly - JLG 800A Service And Maintenance Manual

SECTION 3 - CHASSIS & TURNTABLE

Carrier Disassembly

NOTE: Refer to Figure 3-35.
1. Using a 3/16" punch drive the Roll Pin (3G) which holds
the Planet Shaft (3E) in the Carrier (3A) down into the
Planet Shaft (3E) until it bottoms.
NOTE: Make sure that the Roll Pin has bottomed. Otherwise, dam-
age to the carrier could occur when the Planet Shaft is
removed.
3-40
3B
3G
3F
3A. Carrier
3B. Thrust Washers
3C. Needle Bearing
3D. Spacer
Figure 3-35. Carrier
2. Remove the Planet Shaft (3E) from the Carrier (3A). Use a
small punch to remove the Roll Pin (3D) from the Planet
Shaft (3E).
3. Slide the Planet Gear (3F), the two Thrust Washers (3B)
out of the Carrier (3A).
4. Remove both rows of Needle Bearings (3C) and the
Spacer (3D) from the bore of the Planet Gear (3F).
5. Repeat Steps 1 thru 4 for the remaining two Cluster
Gears (3F).
3C
3D
3C
3B
3E
3A
3E. Planet Shaft
3F. Cluster Gear
3G. Roll Pin
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