JLG 800A Service And Maintenance Manual page 63

d. Remove needle rollers (15) from cluster gear bore.
e. Remove spacer (16) from cluster gear bore and
remove second set of needle rollers (15).
f. Repeat steps (a) through (e) for remaining two clus-
ter gears.
g. Clean and inspect all parts in accordance with
Cleaning and Inspection procedures. Replace parts
as necessary.
h. Apply a coat of grease or petroleum jelly to cluster
gear bore.
i. Place needle rollers into cluster gear bore.
j. Place spacer into opposite side of cluster gear and
against needle rollers.
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SECTION 3 - CHASSIS & TURNTABLE
k. Place second set of needle rollers into cluster gear.
l. Apply grease or petroleum jelly to tang side of two
thrust washers. Place thrust washers against bosses
in carrier with washer tang fitting into slot in carrier
outside diameter.
m. While keeping thrust washers in place, slide cluster
gear into carrier with larger gear on side with small
pin hole.
n. Line up cluster gear and thrust washers with hole in
carrier and slide planet shaft through. Ensure cham-
fered side of hole in planet shaft is lined up with pin
hole in carrier.
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