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Raven SmarTrax Installation Manual

John deere 1204
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SmarTrax™ Installation Manual
John Deere 1204

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Summary of Contents for Raven SmarTrax

  • Page 1 SmarTrax™ Installation Manual John Deere 1204...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Node Mounting Locations ....................30 Install the Foot Switch ......................30 Install the Valve Harness ......................31 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........34 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........34 System Diagrams ........................35 Chapter 6 Startup Procedures ..............
  • Page 4 Table of Contents John Deere 1204 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna on the front center of the machine’s cab.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Nut - M10 x 1.5 Pitch Nylon Insert Lock 312-4000-208 Nut - 5/16”-18 Nylon Insert Thin Lock 312-4001-107 Nut - 3/8”-16 Nylon Insert Lock 312-4001-109 Nut - 3/8”-16 Nylon Insert Think Lock 312-4001-109 Washer - 5/16” Split Lock 313-1000-019 John Deere 1204 SmarTrax™ Installation Manual...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-5034-012) TABLE 1. Picture Item Description Part Number Qty. Washer - M20 Lock 313-1000-053 Washer - 1/4” Flat 313-2300-009 Washer - 0.406” ID x 0.812” OD x 0.065” 313-2300-014 Thick Hydraulic Kit (P/N 117-0199-120) TABLE 2.
  • Page 12 TABLE 3. Picture Item Description Part Number Qty. Manual - SmarTrax and SmartSteer Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax RTK 063-0173-228 Cable - Node Harness 115-4001-109 Assembly - Enable Foot Switch 063-0172-470 John Deere 1204 SmarTrax™ Installation Manual...
  • Page 13 Introduction Note: The node installation kit is sold separately. Manual No. 016-5034-012 Rev. A...
  • Page 14 Chapter 2 John Deere 1204 SmarTrax™ Installation Manual...

  • Page 15: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 16: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-090) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 17: Mount The Smartrax Valve

    SmarTrax Valve Mounting Location FIGURE 2. Locate the SmarTrax valve (P/N 334-0003-090) mounting location on the left side of the tractor in front of the cab. Install the SmarTrax valve on the valve mounting bracket (P/N 107-0172-176) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16”...

  • Page 18: Install The Pressure Hoses

    It is critical that the pressure and excess flow hoses are installed in the correct ports. Improper connections may result in damage to the machine’s hydraulic components. Note: Loosely install the connections to the SmarTrax valve. Do not tighten the connections until instructed to do so. Hood Removed FIGURE 4.
  • Page 19 Hydraulic System Installation Machine’s Pressure Supply Hose FIGURE 6. Locate and disconnect the steel pressure line from the left side of the steering pump. Steering Orbital Location FIGURE 7. Trace the steel line to the steering orbital. Pressure Line Removed FIGURE 8.
  • Page 20 Install a -8 ORFS M/F 90° swivel elbow fitting in the open port of the steering pump. Install the straight end of the supplied hydraulic hose (P/N 214-1000-926) on the installed elbow fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve (P/N 334-0003-090).

  • Page 21: Install The Tank Hose

    Install the male end of the supplied hydraulic hose (P/N 214-1000-927) on the installed elbow fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port EF of the SmarTrax valve. Install the Tank Hose Note: Loosely install the connections to the SmarTrax valve.
  • Page 22 Install a -8 ORFS M/M/F swivel elbow fitting (P/N 333-0012-067) on the 90° end of the installed tee fitting. Install the straight end of the supplied hydraulic hose (P/N 214-1000-927) on the installed elbow fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/N 334-0003-090).

  • Page 23: Install The Left And Right Steering Hoses

    Disconnect the steering line from the right steering cylinder. Note: The steering line is not used in the SmarTrax system. Keep the steering line for future use in case the SmarTrax system is removed from the machine. Manual No. 016-5034-012 Rev. A...
  • Page 24 Install the straight end of the supplied hydraulic hose (P/N 214-1000-924) on the 90° end of the tee fitting installed in the steering orbital. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve (P/N 334-0003-090).
  • Page 25 Install the straight end of the supplied hydraulic hose (P/N 214-1000-924) on the 90° end of the installed tee fitting. Connect the 90° end of the installed hose to the fitting installed in Port B of the SmarTrax valve. Manual No. 016-5034-012 Rev. A...

  • Page 26: Tighten The Connections To The Smartrax Valve

    Valve SmarTrax Valve Connections Installed FIGURE 21. Ensure the hose ends installed on the SmarTrax valve (P/N 334-0003-090) do not touch each other as shown in Figure 20 above. Tighten the hose connections on the SmarTrax valve. John Deere 1204 SmarTrax™ Installation Manual...

  • Page 27: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-5034-012 Rev. A...
  • Page 28 Chapter 3 John Deere 1204 SmarTrax™ Installation Manual...

  • Page 29: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install one M10 stud linear sensor mount (P/N 103-0001-030) and one M10 jam nut (P/N 312-1001-035) on the base-end (where the cable connects) of the 250 mm non-contact linear wheel angle sensor (P/N 063- 0181-017).
  • Page 30 Install the clamp on the U-bolt over the tie rod. Install the WAS rod mounting bracket (P/N 107-0172-076) over the ends of the U-bolt and secure it using two 5/16” nylon insert lock nuts (P/N 312-4001-107) as shown in Figure 3 above. John Deere 1204 SmarTrax™ Installation Manual...
  • Page 31 Wheel Angle Sensor Installation Rod-End of Sensor Installed on the Machine FIGURE 4. Mount the rod-end of the WAS to the rod mounting bracket using two washers (P/N 313-2300-014) and one M10 x 1.5 pitch nylon insert lock nut (P/N 312-4000-208). Base-End of Sensor Installed on the Machine FIGURE 5.
  • Page 32 Chapter 4 John Deere 1204 SmarTrax™ Installation Manual...

  • Page 33: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node SmarTrax Node Installed FIGURE 1. Note: These instructions assume that you are standing behind the machine, looking toward the cab.

  • Page 34: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 35: Install The Valve Harness

    (P/N 115-4001-109). Valve Harness Routed Outside the Cab FIGURE 5. Left Rear Tire Route the valve harness out the cable access point in the left-rear corner of the cab and to the SmarTrax valve. Manual No. 016-5034-012 Rev. A...
  • Page 36 PVE Connection TRANSDUCER Connection Connect the VALVE connector to the open PVE port of the SmarTrax valve. Connect the TRANSDUCER connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. Route and connect the WAS connector to the cable of the installed WAS (P/N 063-0181-017).
  • Page 37 Cab Component Installation Valve Harness Wiring Diagram FIGURE 7. Manual No. 016-5034-012 Rev. A...

  • Page 38: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 39: System Diagrams

    Cab Component Installation System Diagrams Manual No. 016-5034-012 Rev. A...
  • Page 40 Chapter 5 Existing Chassis System Wiring Diagram FIGURE 8. John Deere 1204 SmarTrax™ Installation Manual...
  • Page 41 Cab Component Installation Envizio Pro II with Slingshot FIGURE 9. Manual No. 016-5034-012 Rev. A...
  • Page 42 Chapter 5 Viper Pro/Envizio Pro with Slingshot FIGURE 10. John Deere 1204 SmarTrax™ Installation Manual...
  • Page 43 Cab Component Installation Cruizer II with Slingshot FIGURE 11. Manual No. 016-5034-012 Rev. A...
  • Page 44 Chapter 5 John Deere 1204 SmarTrax™ Installation Manual...

  • Page 45: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 46: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 47 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable 34 Installing the Chassis Cable - SmarTrax-Only Systems 34 Installing the Foot Switch 30 Installing the SmarTrax Node Mounting the SmarTrax Node 29 Node Mounting Locations 30 Installing the Valve Harness 31...
  • Page 48 Index John Deere 1204 SmarTrax™ Installation Manual...
  • Page 49 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 50 Sioux Falls, SD 57117-5107 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws. ©Raven Industries, Inc. 2012...

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