Table of contents Safety Rating plate...............................6 Safety instructions (warning notes)......................7 1.2.1 Classification of hazards...........................7 1.2.2 Other pictograms ............................7 Intended use .............................8 Reasonably foreseeable misuses......................8 1.4.1 Avoiding misuses............................9 Possible dangers caused by the geared drill ....................9 Qualification of personnel ........................10 1.6.1 Target group ............................10 1.6.2 Authorized persons..........................11 Operators positions..........................11 Safety measures during operation......................12...
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Installation .............................. 23 3.6.1 Fixing..............................23 3.6.2 Assembly drawing ..........................24 Cleaning of the machine......................... 24 3.7.1 Lubrication .............................. 25 3.7.2 Electrical connection ..........................25 First commissioning..........................25 3.8.1 Checks ..............................26 Coolant pump ............................26 3.10 Warming up the machine ........................26 Handling Control and indicating elements ......................
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7.15 Bohrfutterschutz - Drilling chuck protection ....................64 7.16 Maschinenschilder - Machine labels.......................65 7.17 Schaltplan - Wiring diagram........................66 Malfunctions Appendix Liability claims for defects / warranty ......................73 Storage ..............................74 Note regarding disposal / options to reuse: ....................74 9.3.1 Decommissioning ...........................75 9.3.2 Disposal of the packaging of new devices....................75 9.3.3 Disposing of the old device........................75 9.3.4 Disposal of electrical and electronic components...................75 9.3.5 Disposal of lubricants and coolants ......................76...
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Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.
Always keep this documentation close to the geared drill. INFORMATION If you are unable to solve a problem using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt Email: info@optimum-maschinen.de Rating plate...
Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. Ideogram Warning alert Definition / consequence...
If the geared drill is used in any way other than described above, modified without authoriza- tion of Optimum Maschinen Germany GmbH, then the geared drill is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use.
1.4.1 Avoiding misuses Use of suitable cutting tools. Adapting the speed adjustment and feed to the material and workpiece. Clamp workpieces firmly and vibration-free. ATTENTION! The workpiece is always to be fixed by a machine vice, jaw chuck or by another appropriate clamping tool such as for the clamping claws.
the correct function of the geared drill may be affected. Always disconnect the geared drill if cleaning or maintenance work is being carried out. WARNING! The geared drill may only be used with the safety devices activated. Disconnect the geared drill immediately whenever you detect a failure in the safety devices or when they are not mounted! All additional devices installed by the operator have to be equipped with the prescribed safety devices.
1.6.2 Authorized persons WARNING! Inappropriate operation and maintenance of the geared drill constitutes a danger for the staff, objects and the environment. Only authorized staff may operate the geared drill! Persons authorized to operate and maintain should be trained technical staff and instructed by the ones who are working for the operating company and for the manufacturer.
INFORMATION The mains plug of the geared drill must be freely accessible. Safety measures during operation CAUTION! Risk due to inhaling of health hazardous dusts and mist. Dependent on the material which need to be processed and the used auxiliaries dusts and mist may be caused which might impair you health.
1.9.1 EMERGENCY-STOP push button CAUTION! Also after actuating the EMERGENCY- STOP switch, the drilling spindle is EMERGENCY- turning - depending on the previously STOP button selected speed - for a few seconds more. Img.1-2: EMERGENCY-STOP button 1.9.2 Main switch The lockable main switch can be secured in position "0"...
1.9.4 Drill chuck protection Adjust the protective equipment to the correct height before you start working. Integrated position To do so, detach the clamping screw, switch adjust the required height and re-tighten the clamping screw. Clamping screw A switch is integrated in the fixture of the spindle protection which monitors that the cover is closed.
Functional check Equipment Check EMERGENCY-STOP After actuating an EMERGENCY STOP push button the geared push button drill must be switched off. Drill chuck protection The geared drill must only be switched on, if the drill chuck protection is closed. The engine must switch off when the drill chuck protection is opened during operation.
Check if they are working properly! 1.14 Accident report Inform your superiors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".
1.15 Electrical system Have the machine and/or the electric equipment checked regularly. Immediately eliminate all defects such as loose connections, defective wires, etc. A second person must be present during work on live components to disconnect the power in the event of an emergency. Disconnect the lathe immediately if there is a malfunction in the power supply! Comply with the required inspection intervals in accordance with the factory safety directive, operating equipment inspection.
Technical data The following information gives the dimensions and weight and is the manufacturer‘s authorised machine data. Electrical connection Total connected load 3 x 400V; 1.5 KW Coolant pump 400V ~40W permitted voltage tolerance 380 V - 420 V Degree of protection IP 54 Drilling capacity Drilling capacity in steel [mm]...
2.11 Dimensions Schwerpunkt/ Centre of grafity Img.2-1: Dimensions B40GSP B40 GSP Technical data Translation of original instruction Version 2.1.1 - 2020-07-27...
Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site.
Unpacking the machine Transport the drilling machine in its packing crate near its final installation location with a lift truck before unpacking it. If the packaging shows signs of possible transport damage, take the necessary precautions not to damage the machine when unpacking it. If any damage is discov- ered, the carrier and/or shipper must be notified immediately to be able to initiate the neces- sary steps for a claim.
3.5.3 Load attachment point in unpacked condition Eye bolt ø Bore hole 30-32 mm Load suspension gear Img.3-1: Example of load suspension and lifting loads Pass a piece of steel of sufficient thickness (round C 45 steel, thick-walled pipe) through the hole in the head.
3.6.2 Assembly drawing Attachment (4) Img.3-3: Assembly drawing ATTENTION! Tighten the fixing screws of the geared drill only as much that it is safely fixed and cannot break away or tilt over. If the fixing screws are too tight in particular in connection with an uneven substructure it may result in a broken stand of the machine.
3.7.1 Lubrication The lubrication and initial greasing of your new machine con- sists of checking the oil sight glasses. The oil tanks must be filled to half way up the sight glass. Once these operations have been carried out, the machine can be started up. ...
3.8.1 Checks Check the geared drill as indicated under Safety check on page 14. Check the geared drill as indicated under Oil level of the gear of the drilling spindle sleeve on page 40. Coolant pump ATTENTION! The coolant pump also delivers if it turns in the wrong direction.
Handling Control and indicating elements Pos. Designation Pos. Designation Gear selector for speed increments Control panel Drill chuck protection Spindle sleeve lever Drilling table Table height adjustment Clamping lever table revolution Coolant pump Chip filter Handling B40 GSP Version 2.1.1 - 2020-07-27 Translation of original instruction...
Safety Use the machine only under the following conditions: The machine is in proper working order. The machine is used as prescribed. The operating manual is followed. All safety devices are installed and activated. All failures should be eliminated immediately. Stop the machine immediately in the event of any anomaly in operation and make sure it cannot be started up accidentally or without authoriza- tion Notify the person responsible immediately of any modification.
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Push button ON The push button "ON" switches on the rotation of the drilling spindle. Push button OFF The "push button OFF“ switches the rotation of the drilling spindle off. Coolant pump ON / OFF Switches the coolant pump. Machine illumination ON/OFF Switches the illumination on or off.
Drill depth stop Adjusting screw for drill depth stop Indicator drilling depth Img.4-3: Drill depth stop Use the drilling depth stop when drilling several holes of the same depth. Loosen the adjusting screw for drill depth stop and move it until the desired drilling depth is identical to the indicator.
Select the speed of the spindle sleeve feed actuating the selector rotary switch: - 0.10 mm / turn - 0.20 mm / turn Selector rotary switch Img.4-5: Selector rotary switch for the speed of the spindle feed INFORMATION The higher the preset number of revolutions, the greater the feed speed in the sleeve. Adjust the correct speed depending on the used material and on the drill diameter.
Loosen the conical chuck from the bit-holder using a drift. Drill sleeve Drill drift Drilling spindle Drill chuck Img.4-7: Drill sleeve Disassembly with integrated drill drift ATTENTION! Hold the tool or drill chuck tight. With the below described procedure the taper mandrel is being loosened from the drilling spindle.
Coolant charging hole Img.4-9: Filler hole Coolant shut-off tap and doser Img.4-10: Coolant shut-off tap and doser Adjust the flow using the shut-off and dosing tap. ATTENTION! Failure of the pump in case of dry running. The pump is lubricated by the cooling agent. Do not start up the pump without cooling agent.
Please make sure to use a suitable dust suction when treating wood since wood dust may be health hazardous. Wear a suitable dust mask when performing works at which dust is generated. First, select the speed of the bit. This will depend on the diameter of the bit being used and ...
Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f in mm/revolution Recommended Material to be processed cutting speed Drill bit diameter d in mm Vc in m/min 2...3 >3...6 >6...12 >12...25 >25...50 Unalloyed construction steels 30 - 35 0.05...
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Drill bit Ø Speed n in rpm in mm 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 1146 1274 1592 1911 2229 2548 3185 3822 5096 6369 1042 1158 1448 1737 2027 2316 2895 3474 4632 5790 1062 1327 1592...
Drill bit Ø Speed n in rpm in mm 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 5.2.1 Examples to calculatory determine the required speed for your drilling machine The necessary speed is depending on the diameter of the drill bit, on the material which is being machined as well as on the cutting material of the drill bit.
Maintenance In this chapter you will find important information about Inspection Maintenance Repairs ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, long service life of the machine and ...
6.1.1 Preparation WARNING! Only carry out work on the machine if it has been unplugged from the mains power supply. Disconnecting and securing the geared drill. on page 16 Attach a warning sign. 6.1.2 Restarting Before restarting run a safety check. ...
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Interval Where? What? How? Check the oil level in the inspection glass The glass oil level ( deposed ) should be half-covered. Filler hole Oil flow during operation Oil level when oil depos- ited Oil drain plug Start of shift Abb.6-2: Oil level of the gear of the drilling spindle sleeve after every...
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Interval Where? What? How? For oil change use an appropriate collecting tray of sufficient capacity. Unscrew the screw from the drain hole. First after 200 operatingm hours, then every 2000 operating hours Img.6-4: Changing the oil in the gear of the drilling spindle sleeve Re-fill the gear with gear oil.
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Interval Where? What? How? For oil change use an appropriate collecting tray of sufficient capacity. Unscrew the screw from the drain hole. Oil filling screw Img.6-6: Oil filling screw First after 200 operatingm Re-fills the gear of the spindle sleeve feed with gear oil. hours, then Approx.
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.
Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant. Cooling lubricant circuits and tanks for water-cooling lubricant mixtures must be completely emptied, cleaned and disinfected as needed, but at least once per year or every time the coo- ling lubricant is replaced.
6.4.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment intervals noticeable Appearance, odour daily Find and rectify causes, changes e.g. skim off oil, check filter, ventilate cooling lubricant system pH value Laboratory techniques...
Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No. Maschinenbezeichnung - Machines name Herstellungsdatum - Date of manufacture Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste.
Getriebe Bohrspindel - Gear box main spindel Abb.7-1: Getriebe Bohrspindel - Gear box main spindel B40 GSP DE | EN Version 2.1.1 - 2020-07-27 Originalbetriebsanleitung...
Getriebe Bohrspindel 1 von 4 - Gear box main spindel 1 of 4 Abb.7-2: Getriebe Bohrspindel 1 von 4 - Gear box main spindel 1 von 4 DE | EN B40 GSP Originalbetriebsanleitung Version 2.1.1 - 2020-07-27...
Getriebe Bohrspindel 2 von 4 - Gear box main spindel 2 of 4 Abb.7-3: Getriebe Bohrspindel 2 von 4 - Gear box main spindel 2 von 4 B40 GSP DE | EN Version 2.1.1 - 2020-07-27 Originalbetriebsanleitung...
Getriebe Bohrspindel 3 von 4 - Gear box main spindel 3 of 4 Abb.7-4: Getriebe Bohrspindel 3 von 4 - Gear box main spindel 3 von 4 DE | EN B40 GSP Originalbetriebsanleitung Version 2.1.1 - 2020-07-27...
Getriebe Bohrspindel 4 von 4 - Gear box main spindel 4 of 4 Abb.7-5: Getriebe Bohrspindel 4 von 4 - Gear box main spindel 4 von 4 B40 GSP DE | EN Version 2.1.1 - 2020-07-27 Originalbetriebsanleitung...
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B40 GSP - Ersatzteilliste Getriebe Bohrspindel - Spare part list gear box main spindel Menge Größe Artikelnummer Bezeichnung Designation Qty. Size Item no. Getriebegehäuse Gear housing 03334403180CPL Motor Motor 03334400171 Scheibe Washer DIN 125 - A 10,5 Innensechskantschraube Socket head screw GB 70-85 - M10 x 35 Flachdichtung Gasket...
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Zahnrad Gear 03334403228 Zahnrad Gear 03334400216 Zahnrad Gear 03334400217 Sicherungsring Retaining ring DIN 471 - 60x2 042SR60W Deckel Cover Sicherungsring Retaining ring DIN 472 - 68 x 2,5 042SR68I Deckel Cover DIN 3771 - 58 x 3,55 - O-Ring O-Ring 03334400223 N - NBR 70 Sicherungsring...
7.10 Vorschubgetriebe 1 von 4 - Feed gear box 1 of 4 Abb.7-7: Vorschubgetriebe 1 von 4 - Feed gear box 1 of 4 B40 GSP DE | EN Version 2.1.1 - 2020-07-27 Originalbetriebsanleitung...
7.11 Vorschubgetriebe 2 von 4 - Feed gear box 2 of 4 Abb.7-8: Vorschubgetriebe 2 von 4 - Feed gear box 2 of 4 DE | EN B40 GSP Originalbetriebsanleitung Version 2.1.1 - 2020-07-27...
7.12 Vorschubgetriebe 3 von 4 - Feed gear box 3 of 4 Abb.7-9: Vorschubgetriebe 3 von 4 - Feed gear box 3 of 4 B40 GSP DE | EN Version 2.1.1 - 2020-07-27 Originalbetriebsanleitung...
7.13 Vorschubgetriebe 4 von 4 - Feed gear box 4 of 4 Abb.7-10: Vorschubgetriebe 4 von 4 - Feed gear box 4 of 4 DE | EN B40 GSP Originalbetriebsanleitung Version 2.1.1 - 2020-07-27...
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B40 GSP - Ersatzteilliste Vorschubgetriebe - Spare part list feed gear box Menge Größe Artikelnummer Bezeichnung Designation Qty. Size Item no. Zylinderstift Straight pin ISO 8734 - 6 x 45 - A 0333440042 Rückholfeder Return spring 0333440043 Rückholfeder Return spring 0333440043A Zahnrad Gear...
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Stahlkugel Steel ball 042KU06 Feder Spring 0,8x7x12 0333440091 Sperrbolzen Lockbolt 0333440092 Sperrbolzen Lockbolt 0333440092A 92-1 Gehäuse Housing 0333440921 92-2 Innensechskantschraube Socket head screw GB 70-85/M6x20 Platte Plate 0333440096 Innensechskantschraube GB 70-85 - M6 x 20 Innensechskantschraube Socket head screw GB 70-85 - M5 x 8 Platte Plate Zeiger...
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DIN 6885 - A 6 x 6 x Passfeder Fitting key 042P6614 Zahnrad Gear 03334400145 Sicherungsring Retaining ring DIN 471 - 15x1 042SR15W Kugellager Ball bearing 6002-2Z 0406002ZZ Sicherungsring Retaining ring DIN 472 - 32x1,2 042SR32W Getriebeschnecke Worm gear 03334400151 Nadellager Needle bearing HK 2520...
7.14 Säule und Bohrtisch - Column and drilling table Abb.7-11: Säule und Bohrtisch - Column and drilling table DE | EN B40 GSP Originalbetriebsanleitung Version 2.1.1 - 2020-07-27...
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B40 GSP - Ersatzteilliste Säule und Bohrtisch - Spare part list column and drilling table Menge Größe Artikelnummer Bezeichnung Designation Qty. Size Item no. Maschinenfuß Machine base 0333440001 Befestigungsplatte Plate 0333440002 Innensechskantschrauben Hexagon socket screws GB 70-85 - M6 x 12 Kühlmittelpumpe Coolant pump 0333440004...
Malfunctions Malfunction Cause / possible effects Solution Noise during work. • Spindle is too little lubricated • Grease spindle • Tool is blunt or wrongly clamped • Use new tool and check securing (fixed setting of the bit, bit holder and chuck).
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Malfunction Cause / possible effects Solution Working spindle rattling on • Excessive slack in bearing • Readjust bearing slack or replace rough piece surfaces bearing • Working spindle moves up and down • Readjust bearing clearance (fixed • Adjustment strip loose bearing) •...
- Non reproducible software errors Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an accept- ance of its obligation to compensate. Such services do neither delay nor interrupt the war- ranty period.
Example:not stackable - do not stack a second packing case on top of the first packaging case Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those given here.
9.3.1 Decommissioning CAUTION! Immediately decommission used machines in order to avoid later misuse and endangering of the environment or of persons. Dsconnect the plug from the power supply. Cut the connection cable. Remove all environmentally hazardous operating fluids from the used device. ...
Modified settings Any experiences with the geared drill which might be important for other users Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 Email: info@optimum-maschinen.de B40 GSP...
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EC - Declaration of Conformity according to Machinery directive 2006/42/EC, Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany hereby declares that the following product Product designation: Drilling machine Type designation:...
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Index Specialist dealer ...........43 Speeds ..............18 Accident report ............. 16 Spindle seat ............18 Storage and packaging .........22 Classification of hazards ........7 Customer service ..........43 Table cutting speeds ..........35 Customer service technician ........ 43 Technical data drilling capacity ..........18 Disinfection drilling table ............18 Cooling lubricant tank ........
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Quellenverzeichnis von Ihrem Fachhändler Metallbau Mehner Optimum Bohrmaschinen: OPTIdrill B 40GSP • ◦ OPTIdrill B 40GSP Ersatzteile ◦ OPTIdrill B 40GSP Zubehör OPTIdrill Zubehör • Ihr Ersatzteil nicht in den Listen? Direkt zum >>Formular Download<<. Tragen sie Ihr Maschinenmodell, samt Bauteil und Artikelnr.
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