Optimum BF 30 Vario Operating Manual

Optimum BF 30 Vario Operating Manual

Drilling-milling machine
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OPTIMUM
M A S C H I N E N - G E R M A N Y
http://www.zavodprodam.ru/
Operating manual
Version 1.0.3
Drilling-Milling machine
BF 30 Vario
Keep for future reference!
Version 1.0.3
BF 30 Vario
Drilling-Milling machine
Page 1
16 / 09 / 2008

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  • Page 1 M A S C H I N E N - G E R M A N Y http://www.zavodprodam.ru/ Operating manual Version 1.0.3 Drilling-Milling machine BF 30 Vario Keep for future reference! Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 1...
  • Page 2: Table Of Contents

    M A S C H I N E N - G E R M A N Y Table of Contents Preface We thank you very much that you have decided for the drilling-milling machine BF 30 Vario made by Optimum Maschinen Germany GmbH. Changes...
  • Page 3 Fräskopf....................-Millinghead1-3 Fräskopf....................-Millinghead2-3 Fräskopf....................-Millinghead3-3 Maschinenunterbau............(Optional)-Machinestand(option) Schaltplan....................-Wiringdiagram 6.10 Teileliste.......................-Partslist Anomalies Anomalies................inthedrilling-millingmachine Appendix Copyright ..........................53 Terminology/Glossary ......................53 Warranty..........................54 Disposal..........................54 RoHS.......................,2002/95/CE Product........................follow-up 55 EC Declaration....................ofConformity Index 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 3...
  • Page 4: Safety

    If you are unable to solve a problem using this manual, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt Page 4 Drilling-Milling machine BF 30 Vario Version 1.0.3 16 / 09 / 2008...
  • Page 5: Safety Warnings (Warning Notes)

    No dangerous or harmful consequences for personnel or objects. In the case of specific dangers, we replace the pictogram by General dan- with a warning injuries to hazardous rotating parts. hands, electrical voltage, 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 5...
  • Page 6: Further Pictograms

    If the drilling-milling machine is used in any way other than described above, modified without the authorisation of the company Optimum Maschinen Germany GmbH or operated with diffe- rent process data, then the drilling-milling machine is being used improperly.
  • Page 7: Possible Dangers Caused By The Drilling-Milling Machine

    Always disconnect the drilling-milling machine plug from the mains. This will prevent it being used by unauthorised staff. INFORMATION All personnel involved in assembly, commissioning, operation and maintenance need to 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 7...
  • Page 8: Safety Devices

    1.5.1 EMERGENCY-STOP button The EMERGENCY-STOP button switches the drilling-milling machine off. „Starting the drilling-milling machine“ on page 23 EMERGENCY-STOP Illustr. 1-1: EMERGENCY-STOP button Page 8 Drilling-Milling machine BF 30 Vario Version 1.0.3 16 / 09 / 2008...
  • Page 9: Lockable Main Switch

    Protective cover WARNING! Remove the protective cover only after the mains plug of the drilling- milling machine has been pulled. Illustr. 1-3: Protective cover 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 9...
  • Page 10: Separating Protective Equipment

    ON switch has been activated. Separating protective Only switch on the drilling-milling machine if the protective equip- equipment around the dril- ment is closed. ling and milling spindle Page 10 Drilling-Milling machine BF 30 Vario Version 1.0.3 16 / 09 / 2008...
  • Page 11: Individual Protection Gear

    Clamp the workpiece tightly before activating the drilling-milling machine. In the description of work with and on the drilling-milling machine we highlight the dangers spe- cific to that work. 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 11...
  • Page 12: Disconnecting The Drilling-Milling Machine And Making It Safe

    Hold the loads properly. Never walk under suspended loads! Positions of the signs on the drilling-milling machine Illustr. 1-5: BF 30 Vario Page 12 Drilling-Milling machine BF 30 Vario 16 / 09 / 2008 Version 1.0.3...
  • Page 13: Technical Data

    2500 Speeds Gearbox stage slow [min 65 - 650 Gearbox stage average [min 150 - 1500 Gearbox stage fast [min 330 - 3300 16 / 09 / 2008 Technical data Drilling-Milling machine BF 30 Vario ; Version 1.0.3 Page 13...
  • Page 14: Emissions

    Page 14 Technical data Drilling-Milling machine BF 30 Vario ; Version 1.0.3 16 / 09 / 2008...
  • Page 15: Installation Plan Bf 30 Vario

    M A S C H I N E N - G E R M A N Y 2.11 Installation plan BF 30 Vario 16 / 09 / 2008 Technical data Drilling-Milling machine BF 30 Vario ; Version 1.0.3 Page 15...
  • Page 16: Installation Plan Of Optional Substructure

    M A S C H I N E N - G E R M A N Y 2.12 Installation plan of optional substructure Page 16 16 / 09 / 2008 Technical data Drilling-Milling machine BF 30 Vario ; Version 1.0.3...
  • Page 17: Unpacking And Connecting

    Store packed or unpacked parts only under the intended environmental conditions. „Environmental conditions“ on page 14 Consult the company Optimum Maschinen Germany GmbH if the drilling-milling machine or accessories have to be stored for a period of over three months or under different environmental conditions to those given there.
  • Page 18: Installation And Assembly

    Fix the machine to the substructure at the provided recesses at the stand. We recommend the use of shear connector cartridges or heavy-duty bolts. Page 18 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
  • Page 19: Installation Drawing

    „Taper gib“ on page 35 3.5.2 Fill in gear lubricant oil The drilling-milling machine is delivered without oil filling. Fill in gear lubricant oil. „Oil change“ on page 32 Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 19...
  • Page 20: Optional Accessory

    Draw-in collet chucks kit MT 3 3352050 Cutter head for copy and surface milling MT 3 3350213 Height-adjustable tailstock RST 1 3356155 Horicontal-vertical circular dividing table 335 6150 RT 150 Page 20 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
  • Page 21 Clamping lever of spindle sleeve Fine crossfeed of spindle Meter rule with scale sleeve Crank for height adjust- ment of drill-mill head Illustr. 4-1: BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 21...
  • Page 22 The screw tap exits the workpiece. Switch for the turning direction Standard operation, selection right-handed or left-handed rotation. Potentiometer Speed setting "VARIO" Page 22 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
  • Page 23 The cone connection should be released by the lateral pressure. Injuries may be caused by parts flying off. The mill head is equipped with a draw-in rod M12. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 23...
  • Page 24 The workpiece is always to be fixed by a machine vice, jaw chuck or by another appro-priate clamping tool such as for the clamping claws. Page 24 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
  • Page 25 The optimum cutting speed mainly depends on the material and on the material of the tool. With tools (milling cutters) made of hard metal or ceramic insert it is possible to work with higher speeds than with tools made of high- alloy high speed steel (HSS).
  • Page 26 Structural steel, alloyed, 3150 2000 1600 1250 1000 E/oil quenched and subse- 0,032 0,05 0,063 0,08 0,10 0,10 0,125 0,125 0,16 quently drawn, up to 900N/ Page 26 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
  • Page 27 The clutch of the fine feed has to be disengaged before the spindle sleeve lever can be used. Activating the spindle sleeve lever when the fine feed is engaged may damage the clutch. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 27...
  • Page 28 After inserting the round cell, the battery compartment has to be closed again. Page 28 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
  • Page 29 The drill-mill head may be swivelled 30° to the right and to the left. Three screwings need to be loosened. Clamping screws Illustr. 4-8: Clamping screws Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 29...
  • Page 30 • the quality of the products you manufacture. Installations and equipment from other manufacturers must also be in optimum condition. Safety WARNING! The consequences of incorrect maintenance and repair work may include: •...
  • Page 31 Check the oil level of the gear. The oil level must be in the middle of the view glass. Oil view glass Weekly Oil level Illustr.5-2: Oil view glass speed gear Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 31...
  • Page 32 Quantity and type of oil „Operating material“ on page 14 Oil drain plug first after 200 operating hours, then Oil change every 2000 operating hours Ventilation screw of the gear Illustr.5-3: Mill head Page 32 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
  • Page 33 Clamp the milling head. Remove the maintenance lid on the column. Lubricate the toothed wheels. Toothed wheels every six Grease month Illustr.5-5: Adjustment Z axis BF 30 Vario Drilling-Milling machine Page 33 Stand 16 / 09 / 2008 Version 1.0.3...
  • Page 34 Turn the crank of the drilling-milling head as low as possi-ble. Firmly clamp the clamping lever left and right. Remove the maintenance lid on the column. Page 34 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
  • Page 35 Illustr. 5-9: Column and mill head As described under "readjust X- and Y-axis". INFORMATION! The spindle bearing arrangement is continuously lubricated. It is not required to relubricate it. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 35...
  • Page 36 M A S C H I N E N - G E R M A N Y Repair For any repair work, get assistance from an employee of the company Optimum Maschinen Germany GmbH’s technical service or send us the drilling-milling machine.
  • Page 37 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts - BF30 Vario Säule - Column 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
  • Page 38 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
  • Page 39 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30 _Vario_parts\BF30_Vario_parts.fm...
  • Page 40 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Schutzeinrichtung - Protection device 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
  • Page 41 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario _parts.fm...
  • Page 42 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Fräskopf - Milling head 2 - 3 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
  • Page 43 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Fräskopf - Milling head 3 - 3 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
  • Page 44 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Maschinenunterbau (Optional) - Machine stand (option) 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
  • Page 45 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
  • Page 46 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y 6.10 Teileliste - Parts list Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no.
  • Page 47 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. 68-1...
  • Page 48 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Aluminiumprofil...
  • Page 49 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Innensechskant - Stiftschraube...
  • Page 50 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Artikel- Menge Zeichnungs- Grösse Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Rillenkugellager...
  • Page 51 OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. 033520025 411-5 Flexibler Kühlmittelschlauch 230 V...
  • Page 52 27 sleeve does not work • Clean, replace • Clutch of the fine feed does not engage, is dirty, smeared, worn or defective Page 52 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
  • Page 53 Quick-action drill Bit holding fixture can be tightened manu- chuck ally. Workpiece Piece to be drilled or machined. Tool Milling cutter, drill bit, countersink, etc. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 53...
  • Page 54 M A S C H I N E N - G E R M A N Y Warranty Within the terms of warranty, the company Optimum warrants for a perfect quality of its products and will reimburse any cost for overhaul or exchange of defective parts in case of construction error, fault in material and / or defect of fabrication.
  • Page 55 We would be grateful if you could send us the following information: Modified settings Experiences with the drilling-milling machine, which could be important to other users Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 822 - 22 E-Mail: info@optimum-maschinen.de...
  • Page 56 EN 62079 Preparing of instructions - structuring, content and presentation (IEC 62079:2001) Thomas Collrep Kilian Stürmer (Manager) (Manager) Hallstadt, 16 / 09 / 2008 Page 56 Appendix Drilling-Milling machine BF 30 Vario ; Version 1.0.3 16 / 09 / 2008...
  • Page 57 ..........Switching-on ......Swivelling the drill-mill head Technical data ......Drilling- milling capacity ..........Emissions ....... Environmental conditions ........ Operating material ......Spindle holding fixture Drilling-Milling machine Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Page 57...

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