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M A S C H I N E N - G E R M A N Y http://www.zavodprodam.ru/ Operating manual Version 1.0.3 Drilling-Milling machine BF 30 Vario Keep for future reference! Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 1...
M A S C H I N E N - G E R M A N Y Table of Contents Preface We thank you very much that you have decided for the drilling-milling machine BF 30 Vario made by Optimum Maschinen Germany GmbH. Changes...
If you are unable to solve a problem using this manual, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt Page 4 Drilling-Milling machine BF 30 Vario Version 1.0.3 16 / 09 / 2008...
No dangerous or harmful consequences for personnel or objects. In the case of specific dangers, we replace the pictogram by General dan- with a warning injuries to hazardous rotating parts. hands, electrical voltage, 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 5...
If the drilling-milling machine is used in any way other than described above, modified without the authorisation of the company Optimum Maschinen Germany GmbH or operated with diffe- rent process data, then the drilling-milling machine is being used improperly.
Always disconnect the drilling-milling machine plug from the mains. This will prevent it being used by unauthorised staff. INFORMATION All personnel involved in assembly, commissioning, operation and maintenance need to 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 7...
Protective cover WARNING! Remove the protective cover only after the mains plug of the drilling- milling machine has been pulled. Illustr. 1-3: Protective cover 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 9...
ON switch has been activated. Separating protective Only switch on the drilling-milling machine if the protective equip- equipment around the dril- ment is closed. ling and milling spindle Page 10 Drilling-Milling machine BF 30 Vario Version 1.0.3 16 / 09 / 2008...
Clamp the workpiece tightly before activating the drilling-milling machine. In the description of work with and on the drilling-milling machine we highlight the dangers spe- cific to that work. 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 11...
Hold the loads properly. Never walk under suspended loads! Positions of the signs on the drilling-milling machine Illustr. 1-5: BF 30 Vario Page 12 Drilling-Milling machine BF 30 Vario 16 / 09 / 2008 Version 1.0.3...
M A S C H I N E N - G E R M A N Y 2.11 Installation plan BF 30 Vario 16 / 09 / 2008 Technical data Drilling-Milling machine BF 30 Vario ; Version 1.0.3 Page 15...
M A S C H I N E N - G E R M A N Y 2.12 Installation plan of optional substructure Page 16 16 / 09 / 2008 Technical data Drilling-Milling machine BF 30 Vario ; Version 1.0.3...
Store packed or unpacked parts only under the intended environmental conditions. „Environmental conditions“ on page 14 Consult the company Optimum Maschinen Germany GmbH if the drilling-milling machine or accessories have to be stored for a period of over three months or under different environmental conditions to those given there.
Fix the machine to the substructure at the provided recesses at the stand. We recommend the use of shear connector cartridges or heavy-duty bolts. Page 18 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
„Taper gib“ on page 35 3.5.2 Fill in gear lubricant oil The drilling-milling machine is delivered without oil filling. Fill in gear lubricant oil. „Oil change“ on page 32 Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 19...
Draw-in collet chucks kit MT 3 3352050 Cutter head for copy and surface milling MT 3 3350213 Height-adjustable tailstock RST 1 3356155 Horicontal-vertical circular dividing table 335 6150 RT 150 Page 20 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
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Clamping lever of spindle sleeve Fine crossfeed of spindle Meter rule with scale sleeve Crank for height adjust- ment of drill-mill head Illustr. 4-1: BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 21...
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The screw tap exits the workpiece. Switch for the turning direction Standard operation, selection right-handed or left-handed rotation. Potentiometer Speed setting "VARIO" Page 22 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
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The cone connection should be released by the lateral pressure. Injuries may be caused by parts flying off. The mill head is equipped with a draw-in rod M12. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 23...
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The workpiece is always to be fixed by a machine vice, jaw chuck or by another appro-priate clamping tool such as for the clamping claws. Page 24 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
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The optimum cutting speed mainly depends on the material and on the material of the tool. With tools (milling cutters) made of hard metal or ceramic insert it is possible to work with higher speeds than with tools made of high- alloy high speed steel (HSS).
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Structural steel, alloyed, 3150 2000 1600 1250 1000 E/oil quenched and subse- 0,032 0,05 0,063 0,08 0,10 0,10 0,125 0,125 0,16 quently drawn, up to 900N/ Page 26 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
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The clutch of the fine feed has to be disengaged before the spindle sleeve lever can be used. Activating the spindle sleeve lever when the fine feed is engaged may damage the clutch. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 27...
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After inserting the round cell, the battery compartment has to be closed again. Page 28 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
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The drill-mill head may be swivelled 30° to the right and to the left. Three screwings need to be loosened. Clamping screws Illustr. 4-8: Clamping screws Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 29...
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• the quality of the products you manufacture. Installations and equipment from other manufacturers must also be in optimum condition. Safety WARNING! The consequences of incorrect maintenance and repair work may include: •...
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Check the oil level of the gear. The oil level must be in the middle of the view glass. Oil view glass Weekly Oil level Illustr.5-2: Oil view glass speed gear Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 31...
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Quantity and type of oil „Operating material“ on page 14 Oil drain plug first after 200 operating hours, then Oil change every 2000 operating hours Ventilation screw of the gear Illustr.5-3: Mill head Page 32 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
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Clamp the milling head. Remove the maintenance lid on the column. Lubricate the toothed wheels. Toothed wheels every six Grease month Illustr.5-5: Adjustment Z axis BF 30 Vario Drilling-Milling machine Page 33 Stand 16 / 09 / 2008 Version 1.0.3...
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Turn the crank of the drilling-milling head as low as possi-ble. Firmly clamp the clamping lever left and right. Remove the maintenance lid on the column. Page 34 Drilling-Milling machine BF 30 Vario Version 1.0.3 Stand 16 / 09 / 2008...
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Illustr. 5-9: Column and mill head As described under "readjust X- and Y-axis". INFORMATION! The spindle bearing arrangement is continuously lubricated. It is not required to relubricate it. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 35...
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M A S C H I N E N - G E R M A N Y Repair For any repair work, get assistance from an employee of the company Optimum Maschinen Germany GmbH’s technical service or send us the drilling-milling machine.
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts - BF30 Vario Säule - Column 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Schutzeinrichtung - Protection device 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Fräskopf - Milling head 2 - 3 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Fräskopf - Milling head 3 - 3 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Maschinenunterbau (Optional) - Machine stand (option) 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram 16.9.08 S:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts.fm...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y 6.10 Teileliste - Parts list Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no.
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. 68-1...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Aluminiumprofil...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Innensechskant - Stiftschraube...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Artikel- Menge Zeichnungs- Grösse Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Rillenkugellager...
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OPTIMUM Ersatzteile - Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Menge Zeichnungs- Grösse Artikel- Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. 033520025 411-5 Flexibler Kühlmittelschlauch 230 V...
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27 sleeve does not work • Clean, replace • Clutch of the fine feed does not engage, is dirty, smeared, worn or defective Page 52 Drilling-Milling machine BF 30 Vario Stand 16 / 09 / 2008 Version 1.0.3...
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Quick-action drill Bit holding fixture can be tightened manu- chuck ally. Workpiece Piece to be drilled or machined. Tool Milling cutter, drill bit, countersink, etc. Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Drilling-Milling machine Page 53...
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M A S C H I N E N - G E R M A N Y Warranty Within the terms of warranty, the company Optimum warrants for a perfect quality of its products and will reimburse any cost for overhaul or exchange of defective parts in case of construction error, fault in material and / or defect of fabrication.
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We would be grateful if you could send us the following information: Modified settings Experiences with the drilling-milling machine, which could be important to other users Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 822 - 22 E-Mail: info@optimum-maschinen.de...
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EN 62079 Preparing of instructions - structuring, content and presentation (IEC 62079:2001) Thomas Collrep Kilian Stürmer (Manager) (Manager) Hallstadt, 16 / 09 / 2008 Page 56 Appendix Drilling-Milling machine BF 30 Vario ; Version 1.0.3 16 / 09 / 2008...
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..........Switching-on ......Swivelling the drill-mill head Technical data ......Drilling- milling capacity ..........Emissions ....... Environmental conditions ........ Operating material ......Spindle holding fixture Drilling-Milling machine Stand 16 / 09 / 2008 Version 1.0.3 BF 30 Vario Page 57...
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