OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Safety instructions (warning notes)......................6 1.1.1 Classification of hazards...........................6 1.1.2 Other pictograms ............................7 Intended use .............................8 Reasonably foreseeable misuses......................9 1.3.1 Avoiding misuses............................9...
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OPTIMUM M A S C H I N E N - G E R M A N Y 3.5.2 Assembly of the drilling machine table B24H - B24HV ................28 3.5.3 Assembly of the drilling machine table B24H - B24HV ................28 3.5.4 Fitting the drill head ..........................
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OPTIMUM M A S C H I N E N - G E R M A N Y 7.2.4 Ersatzteilliste B24HV - Parts list B24HV....................65 Maschinenschilder - Machine labels B24H.....................68 7.3.1 Maschinenschilder - Machine labels B24H.....................68 Maschinenschilder - Machine labels B24H Vario ...................69 7.4.1 Maschinenschilder - Machine labels B24H Vario ...................69...
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Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
Always keep this documentation close to the drilling machine. INFORMATION If you are unable to solve a problem using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt email: info@optimum-maschinen.de Safety instructions (warning notes) 1.1.1 Classification of hazards...
OPTIMUM M A S C H I N E N - G E R M A N Y Ideogram Warning alert Definition / consequence Situation that could cause damage to the drilling machine and products and other types of damage.
If the drilling machine is used in any way other than described above, modified without the approval of the company Optimum Maschinen Germany GmbH then the drilling machine is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use.
OPTIMUM M A S C H I N E N - G E R M A N Y Reasonably foreseeable misuses Any other use as the one determined under the "Intended use" or any use beyond the described use shall be deemed as not in conformity and is forbidden.
OPTIMUM M A S C H I N E N - G E R M A N Y If the drilling machine is used and maintained by the staff who are not duly qualified, there may be a risk resulting from incorrect or unsuitable maintenance of the drilling machine.
OPTIMUM M A S C H I N E N - G E R M A N Y The electrical specialist is specially trained for the working environment in which he is working and knows the relevant standards and regulations.
OPTIMUM M A S C H I N E N - G E R M A N Y Operator positions The operator’s position is in front of the drilling machine. Img.1-1: Operator positions Safety measures during operation CAUTION! Risk due to inhaling of health hazardous dusts and mist.
OPTIMUM M A S C H I N E N - G E R M A N Y being expelled, but not to remove them completely. Always work carefully and observe the limit values of your chipping process. The drilling machine machine includes the following safety devices: ...
OPTIMUM M A S C H I N E N - G E R M A N Y 1.10 EMERGENCY-STOP push button ATTENTION! Also after actuating the EMERGENCY-STOP switch, the drilling spindle is turn- ing - depending on the pre- viously selected speed - for a few seconds more.
OPTIMUM M A S C H I N E N - G E R M A N Y 1.12.2 Drill chuck protection Adjust the protective equipment to the correct height before you start working. To do so, detach the clamping screw,...
OPTIMUM M A S C H I N E N - G E R M A N Y 1.14 Safety during operation We specially point out the specific dangers when working with and on the drilling machine. WARNING! Before switching on the drilling machine make sure that there are ...
Check if they are working properly! 1.17 Accident report Inform your superiors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".
OPTIMUM M A S C H I N E N - G E R M A N Y Technical data The following information are the dimensions and indications of weight and the manufacturer‘s approved machine data. Electrical connection B24H B28H...
OPTIMUM M A S C H I N E N - G E R M A N Y Speeds type HV B24HV B28HV Spindle speeds [ min 100 - 5950 35 -5600 Number of stages Environmental conditions B24H - B24HV...
OPTIMUM M A S C H I N E N - G E R M A N Y 2.11 Dimensions B24H Img.2-1: Dimensions B24H B24H | B24HV | B28H | B28HV Technical data Page 20 Original operating instructions Version 2.2.2 dated 2014-03-07...
OPTIMUM M A S C H I N E N - G E R M A N Y 2.12 Dimensions B24HV Img.2-2: Dimensions B24HV Technical data B24H | B24HV | B28H | B28HV Version 2.2.2 dated 2014-03-07 Original operating instructions...
OPTIMUM M A S C H I N E N - G E R M A N Y 2.13 Dimensions B24H Img.2-3: Dimensions B24H B24H | B24HV | B28H | B28HV Technical data Page 22 Original operating instructions Version 2.2.2 dated 2014-03-07...
OPTIMUM M A S C H I N E N - G E R M A N Y 2.14 Dimensions B24HV Img.2-4: Dimensions B24HV Technical data B24H | B24HV | B28H | B28HV Version 2.2.2 dated 2014-03-07 Original operating instructions...
OPTIMUM M A S C H I N E N - G E R M A N Y Assembly Scope of delivery When the machine is delivered, check immediately that the machine has not been damaged during transport and that all components are included. Compare the parts supplied the informa- tion on the packaging list.
Example:not stackable - do not stack a second pack- ing case on top of the first packaging case Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those given ...
OPTIMUM M A S C H I N E N - G E R M A N Y Installation and assembly 3.4.1 Requirements to the installation site Organize the working area around the drilling machine according to the local safety regulations.
OPTIMUM M A S C H I N E N - G E R M A N Y Assembly WARNING! Danger of crushing when assembling and installing the machine components. 3.5.1 Mounting of base and drill column INFORMATION For the mounting of the drilling machine you need a wrench and the hexagon screwswhich are included in the delivery volume.
OPTIMUM M A S C H I N E N - G E R M A N Y 3.5.2 Assembly of the drilling machine table B24H - B24HV Push the toothed rack into the drilling table. Adjust the toothed rack within the drilling...
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OPTIMUM M A S C H I N E N - G E R M A N Y Mount cooling equip- ment. Mount all cooling agent hoses and fas- Drilling table ten you these with the hose clamps.
OPTIMUM M A S C H I N E N - G E R M A N Y Mount the crank handle for the height-adjustment of the drilling table. Clamp the crank handle with the hexagon socket screw.
OPTIMUM M A S C H I N E N - G E R M A N Y Installation Check the horizontal orientation of the base of the drilling machine with a spirit level. Check that the foundation has sufficient floor-load capacity and rigidity.
OPTIMUM M A S C H I N E N - G E R M A N Y Img.3-10: Attachment to the base ATTENTION! Tighten the fixing screws of the drilling machine only as much that it is safely fixed and cannot break away or tilt over.
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OPTIMUM M A S C H I N E N - G E R M A N Y B28H Attachment (2) Img.3-12: B28H B28H - B28HV Attachment (3) Img.3-13: B28H - B28HV Assembly B24H | B24HV | B28H | B28HV Version 2.2.2 dated 2014-03-07...
Risk by using improper tool holders or operating them at inadmissible speeds. Only use the clamping materials (e.g. drill chuck) which had been delivered togetherwith the machine or as optional equipment offered by OPTIMUM. Use the working clamping materials only in the provided admissible speed range.
OPTIMUM M A S C H I N E N - G E R M A N Y 3.7.2 Electrical connection Connect the electrical supply cable. Check the fusing (fuse) of your electrical supply according to the technical instructions specifications for the total connected load of the drilling machine.
OPTIMUM M A S C H I N E N - G E R M A N Y Operation Safety Use the machine only under the following conditions: The machine is in proper working order. The machine is used as prescribed.
OPTIMUM M A S C H I N E N - G E R M A N Y 4.2.2 Drilling machine B28H - B28HV Img.4-2: B28HB28HV Pos. Designation Pos. Designation Belt drive with housing Lever for spindle sleeve feed Emergency stop...
OPTIMUM M A S C H I N E N - G E R M A N Y 4.2.3 Drilling machine B24H - B24HV Machine lamp ON/OFF EMERGENCY-STOP button Selector switch rotational direc- tion Left hand motion/ clockwise rotation Push button "OFF"...
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OPTIMUM M A S C H I N E N - G E R M A N Y Machine lamp ON/OFF RPM indication Coolant pump ON / OFF Potentiometer Selector switch rotational direc- Push button "ON" tion Left hand motion/ clockwise rotation Push button "OFF"...
OPTIMUM M A S C H I N E N - G E R M A N Y Turn the machine on B24H / B28H Switch on the main switch. Select the direction of rotation. Actuate the push button „ON“.
OPTIMUM M A S C H I N E N - G E R M A N Y Speed variation WARNING! Danger due to drill chuck or tools flying off at high speed. Make sure not to exceed the maximum speed of the drill chuck when setting the spindle speed.
OPTIMUM M A S C H I N E N - G E R M A N Y 4.7.2 Speed table B24HV Motor Spindle Img.4-11: Speed table B24HV 4.7.3 Speed table B28H Motor Spindle Spindle Motor Img.4-12: Speed table B28H...
OPTIMUM M A S C H I N E N - G E R M A N Y 4.7.4 Speed table B28HV Motor Spindle Img.4-13: Speed table B28HV Drill depth stop When drilling several holes of the same depth Scale you can use the drill depth stop.
OPTIMUM M A S C H I N E N - G E R M A N Y Disassembly, assembly of drill chucks and drill bits 4.9.1 Use of Quick action drill chuck The drill chuck consists of two parts(No. 1 and No. 2).
OPTIMUM M A S C H I N E N - G E R M A N Y 4.9.3 Disassembly with the integrated drill drift on the B28H- B28HV ATTENTION! The tool and/or the drill chuck will fall down. Hold the tool or the drill chuck while drifting it out.
OPTIMUM M A S C H I N E N - G E R M A N Y 4.9.4 Mounting the drill chuck B24H - B24HV und B28H - B28HV The quick-action drill chuck is secured through a form- fit union (driver) against...
OPTIMUM M A S C H I N E N - G E R M A N Y ATTENTION! Failure of the pump in case of dry running. The pump is lubricated by the cooling agent. Do not start up the pump without cooling agent.
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OPTIMUM M A S C H I N E N - G E R M A N Y INFORMATION The smaller the bit the more easily it may break. In the case of deep drilling, remove the bit from time to time to remove filings from the drill. Add a few drops of oil to reduce friction and prolong the service life of the bit.
OPTIMUM M A S C H I N E N - G E R M A N Y Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f in mm/revolution Recommended Material to be processed...
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OPTIMUM M A S C H I N E N - G E R M A N Y Drill bit Ø Speed n in rpm in mm 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 1146 1274...
OPTIMUM M A S C H I N E N - G E R M A N Y Drill bit Ø Speed n in rpm in mm 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 Examples to calculatory determine the required speed for your drilling machine The necessary speed is depending on the diameter of the drill bit, on the material which is being machined as well as on the cutting material of the drill bit.
OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection Maintenance Repairs The diagram below shows you which tasks belongs to which term.
OPTIMUM M A S C H I N E N - G E R M A N Y Safety WARNING! The consequences of incorrect maintenance and repair work may include: very serious injury to employees working on the machine, ...
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OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? • Lubricate the drilling upright regularly with commercial oil, machine oil, engine oil. • Lubricate the rack regularly with commercial grease (e.g. friction bearing grease).
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OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? Lubricate all oilers with machine oil, do not use grease guns or the like. "Operating material“ on page 19...
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OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? Cooling pump: The cooling pump is almost maintenance free. Replace the cooling agent in regular intervals and adapted to the usage.
The spindle bearing is lifetime-lubricated. It is not necessary to lubricate it again. Repair Request for a service technician of the company Optimum Maschinen Germany GmbH for all repairs. If the repairs are carried out by qualified technical staff, they must follow the indications given in these operating instructions.
OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts Ersatzteilzeichnung B24H - Spare parts drawing B24H 7.1.1 Bohrkopf B24H - Drilling head B24H Abb.7-1: Bohrkopf B24H - Drilling head B24H...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.1.2 Säule und Bohrtisch B24H - Column and drilling table B24H Abb.7-2: Säule und Bohrtisch B24H - Column and drilling table B24H...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.1.3 Keilriemenscheiben B24H - Pulleys B24H Abb.7-3: Keilriemenscheiben B24H - Pulleys B24H 7.1.4 Ersatzteilliste B24H - Parts list B24H B24H Menge Grösse...
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OPTIMUM M A S C H I N E N - G E R M A N Y B24H Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Distanzscheibe Spacer 0302024151 Bohrfutter Drill chuck 030202416 Drill chuck (year on construction since...
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OPTIMUM M A S C H I N E N - G E R M A N Y B24H Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. 48-1 Innensechskantschraube Socket head screw 03020241481 Halterung Bohrfutterschutz Fixing drill chuck proetection...
OPTIMUM M A S C H I N E N - G E R M A N Y B24HV 7.2.1 Bohrkopf B24HV - Drilling head B24HV Abb.7-4: Bohrkopf B24H Vario - Drilling head B24H Vario Ersatzteile - Spare parts B24H | B24HV | B28H | B28HV Version 2.2.2 7.
OPTIMUM M A S C H I N E N - G E R M A N Y 7.2.2 Säule und Bohrtisch B24HV - Column and drilling table B24HV Abb.7-5: Säule und Bohrtisch B24H Vario - Column and drilling table B24H Vario...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.2.3 Keilriemenscheiben B24HV - Pulleys B24HV Abb.7-6: Keilriemenscheiben B24H Vario - Pulleys B24H Vario 7.2.4 Ersatzteilliste B24HV - Parts list B24HV B24HV Menge Grösse...
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OPTIMUM M A S C H I N E N - G E R M A N Y B24HV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Innensechskantschraube Socket head screw 03020245113 Scheibe Washer 03020245114 Innensechskantschraube Socket head screw 03020245115 Riemengehäuse Oberteil...
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OPTIMUM M A S C H I N E N - G E R M A N Y B24HV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Drehzahlsensor Rotation speed sensor 03020245181 Kugellager Ball bearing 6003-2Z 0406003.2R O-Ring O-ring...
OPTIMUM M A S C H I N E N - G E R M A N Y Maschinenschilder - Machine labels B24H Abb.7-7: Maschinenschilder - Machine labels B24H 7.3.1 Maschinenschilder - Machine labels B24H Menge Grösse Artikelnummer Bezeichnung Designation...
OPTIMUM M A S C H I N E N - G E R M A N Y Maschinenschilder - Machine labels B24H Vario Abb.7-8: Maschinenschilder - Machine labels B24H Vario 7.4.1 Maschinenschilder - Machine labels B24H Vario Menge Grösse...
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram B24H - 230 V Abb.7-9: Schaltplan - Wiring diagram B24H - 230V B24H | B24HV | B28H | B28HV...
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram B24H - 400V Abb.7-10: Schaltplan - Wiring diagram B24H - 400V Ersatzteile - Spare parts B24H | B24HV | B28H | B28HV Version 2.2.2 7.
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram B24HV Abb.7-11: Schaltplan - Wiring diagram B24H Vario B24H | B24HV | B28H | B28HV Ersatzteile - Spare parts Originalbetriebsanleitung Version 2.2.2 7.
OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilzeichnung B28H - Spare parts drawing B28H 7.8.1 Bohrkopf B28H - Drilling head B28H Abb.7-12: Bohrkopf B28H - Drilling head B28H Ersatzteile - Spare parts B24H | B24HV | B28H | B28HV Version 2.2.2 7.
OPTIMUM M A S C H I N E N - G E R M A N Y 7.8.2 Säule und Bohrtisch B28H - Column and drilling table B28H Abb.7-13: Säule und Bohrtisch B28H - Column and drilling table B28H...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.8.3 Keilriemenscheiben B28H - Pulleys B28H Abb.7-14: Keilriemenscheiben B28H - Pulleys B28H 7.8.4 Ersatzteilliste B28H - Parts list B28H B28H Menge Grösse...
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OPTIMUM M A S C H I N E N - G E R M A N Y B28H Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Säule Column 030202832 Zahnstange Toothed rack 030202833 Zahnrad Toothed wheel 030202834 Antriebsschnecke...
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OPTIMUM M A S C H I N E N - G E R M A N Y B28H Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. 42-1 Scheibe Washer 03020283421 42-2 Platte Plate 03020283422 42-3 Innensechskantschraube Socket head screw...
OPTIMUM M A S C H I N E N - G E R M A N Y B28H Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Innensechskantschraube Socket head screw M6x20 03020283102 Drucktaster Ein Bush button On 230V 5A...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.9.2 Säule und Bohrtisch B28HV - Column and drilling table B28HV Abb.7-16: Säule und Bohrtisch B28H Vario - Column and drilling table B28H Vario...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.9.3 Keilriemenscheiben B28HV - Pulleys B28HV Abb.7-17: Keilriemenscheiben B28H Vario - Pulleys B28H Vario 7.10 Ersatzteilliste B28HV - Parts list B28HV B28HV Menge Grösse...
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OPTIMUM M A S C H I N E N - G E R M A N Y B28HV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Gegenstück Reedkontakt Counterpart reed contact 03020285127 Keilriemen V-belt 03020285128 Innensechskantschraube Socket head screw...
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OPTIMUM M A S C H I N E N - G E R M A N Y B28HV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Sicherungsring Circlip DIN471-12x1 03020285195 Gehäuse 03020285196 Rückholfeder Recuperating spring 03020285197 Auswerfer Ejector...
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OPTIMUM M A S C H I N E N - G E R M A N Y B28HV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Zahnstange Toothed rack 03020285264 Schraube Screw JB-T7270.4-1994-2 03020285265 Griff Grip JB-T7270.4-1994-1 03020285266...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.11 Maschinenschilder - Machine labels B28H Abb.7-18: Maschinenschilder - Machine labels B28H 7.11.1 Maschinenschilder - Machine labels - B28H Menge Grösse Artikelnummer...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.12 Maschinenschilder - Machine labels - B28HV Abb.7-19: Maschinenschilder - Machine labels B28H Vario 7.12.1 Maschinenschilder - Machine labels - B28HV Menge Grösse...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.13 Schaltplan - Wiring diagram - B28H - 400V Abb.7-20: Schaltplan - Wiring diagram B28H - 400V B24H | B24HV | B28H | B28HV...
OPTIMUM M A S C H I N E N - G E R M A N Y 7.14 Schaltplan - Wiring diagram - B28HV 1-2 Abb.7-21: Schaltplan - Wiring diagram B28H Vario 1-2 Ersatzteile - Spare parts B24H | B24HV | B28H | B28HV Version 2.2.2 7.
OPTIMUM M A S C H I N E N - G E R M A N Y 7.15 Schaltplan - Wiring diagram - B28HV 2-2 Abb.7-22: Schaltplan - Wiring diagram B28H Vario 2-2 B24H | B24HV | B28H | B28HV...
OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Cause/ Malfunction Solution possible effects FI protective • an unusual • "Electrical connection“ on page switch on machines with fre- FI protective switch is being used quency converter triggers.
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OPTIMUM M A S C H I N E N - G E R M A N Y Cause/ Malfunction Solution possible effects Spindle bearing overheating • Bearing worn down • Replace • Bearing pretension is too high • Increase bearing clearance for fixed bearing (taper roller bearing) •...
OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright This document is copyright. All derived rights are also reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, neither partial nor total.
- Non reproducible software errors Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an accept- ance of its obligation to compensate. Such services do neither delay nor interrupt the war- ranty period.
OPTIMUM M A S C H I N E N - G E R M A N Y 9.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons.
Modified settings experiences with the bench drill and upright drill, which could be important for other users Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96555 - 888 E-Mail: info@optimum-maschinen.de B24H | B24HV | B28H | B28HV...
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M A S C H I N E N - G E R M A N Y EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 retailer: D- 96103 Hallstadt...
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M A S C H I N E N - G E R M A N Y EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH retailer: Dr.-Robert-Pfleger-Str. 26 D- 96103 Hallstadt...
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M A S C H I N E N - G E R M A N Y EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 retailer: D- 96103 Hallstadt...
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M A S C H I N E N - G E R M A N Y EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 retailer: D- 96103 Hallstadt...
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OPTIMUM M A S C H I N E N - G E R M A N Y Index Speeds ............18 Spindle seat ............18 Accident report ............17 Storage and packaging ........25 Assembling Switching on the machine ........38 drill head ............30...
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OPTIMUM M A S C H I N E N - G E R M A N Y B24H | B24HV | B28H | B28HV Page 100 Original operating instructions Version 2.2.2 dated 2014-03-07...
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